CN108133821B - Winding assembly machine applied to coil - Google Patents
Winding assembly machine applied to coil Download PDFInfo
- Publication number
- CN108133821B CN108133821B CN201810019090.7A CN201810019090A CN108133821B CN 108133821 B CN108133821 B CN 108133821B CN 201810019090 A CN201810019090 A CN 201810019090A CN 108133821 B CN108133821 B CN 108133821B
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- CN
- China
- Prior art keywords
- wire
- copper
- coil
- winding
- frame
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F23/00—Feeding wire in wire-working machines or apparatus
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/076—Forming taps or terminals while winding, e.g. by wrapping or soldering the wire onto pins, or by directly forming terminals from the wire
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/096—Dispensing or feeding devices
Abstract
The invention discloses a winding assembly machine applied to a coil, which comprises a frame, a wire feeding device, a conveying device, a winding device, a wire cutting device, a spot welding device and a strip cutting device, wherein the wire feeding device is arranged on the frame and is used for conveying copper wires, the conveying device is arranged on the frame and is used for conveying copper strips, the winding device is arranged on the frame and is used for winding the copper wires conveyed by the wire feeding device into the coil, the coil with redundant wires cut off is assembled on the copper strips, the wire cutting device is arranged on the frame, the wire cutting device cuts off the redundant wires on the coil after winding the copper wires on the winding device into the coil, the spot welding device is arranged on the frame and is positioned above the conveying device and is used for compacting and welding the coil on the copper strips, the strip cutting device is arranged on the frame and is positioned above the conveying device, and the strip cutting device is positioned in front of the spot welding device along the conveying direction of the conveying device.
Description
Technical Field
The invention belongs to the technical field of coil forming, and particularly relates to a winding assembly machine applied to coils.
Background
At present, the traditional technology is mainly used for winding and forming coils through manual work, so that a large amount of manpower and material resources are consumed, the labor intensity of workers is enhanced, the processing efficiency is low, the processing cost of manufacturers is improved virtually, and the market competitiveness of manufacturers is influenced.
Even though the coil is formed by a machine table, the coil winding machine and the spot welding machine are independently carried out, and manual discharging connection is needed in the middle, so that full automation cannot be realized.
Disclosure of Invention
In order to solve the above problems, an object of the present invention is to provide a winding machine for a coil, which is labor-saving, cost-saving and efficient.
The invention adopts the technical proposal for solving the technical problems that:
a winding assembly machine for a coil, comprising:
a frame;
the wire feeding device is arranged on the rack and is used for conveying copper wires;
the conveying device is arranged on the frame and used for conveying the copper strips;
the winding device is arranged on the frame and is used for winding the copper wire conveyed by the wire feeding device into a coil, and then assembling the coil from which the redundant lines are cut on the copper strip;
the wire cutting device is arranged on the frame, and redundant lines on the coil are cut off after copper wires on the wire winding device are wound into the coil;
the spot welding device is arranged on the frame and is positioned above the conveying device, and the spot welding device is used for compacting and welding the coil on the copper strip;
the belt cutting device is arranged on the frame and is positioned above the conveying device, and the belt cutting device is positioned in front of the spot welding device along the conveying direction of the conveying device.
As an improvement of the technical scheme, the wire feeding device comprises an installation panel arranged on the frame, a driving mechanism is arranged on the installation panel, an output shaft of the driving mechanism is connected with a screw rod through a transmission mechanism, a sliding block is connected to the screw rod in a threaded manner, a sliding plate is connected to the sliding block, and a wire clamping and cutting mechanism is arranged on the sliding plate.
Preferably, the winding device comprises a wire clamp and a winding shaft which are movably arranged on the stand, the wire clamp and the winding shaft are respectively connected with a driving device for driving the wire clamp and the winding shaft to move and rotate, the wire clamp clamps the copper wire conveyed by the wire clamping and cutting mechanism, at the moment, the wire clamping and cutting mechanism retreats to the rear of the winding shaft along the conveying direction of the copper wire, the wire clamp rotates the copper wire and winds the copper wire on the winding shaft, meanwhile, the winding shaft rotates to wind the copper wire into a coil, the wire clamping and cutting mechanism clamps the copper wire again and cuts off the copper wire, and at the moment, the wire clamp loosens the copper wire.
Preferably, the thread cutting device comprises a cutter movably arranged on the frame, and the cutter is used for cutting off thread feet at two ends of the coil on the winding shaft.
Preferably, the conveying device comprises a table for conveying the copper strip, a driving guide for conveying the copper strip is arranged on the table, and the winding shaft is used for assembling the coil with the cut short wire pins on the copper strip.
Preferably, the frame is further provided with a bar cutting device for cutting off the bar on the copper belt, the bar cutting device is connected with the output end of the spot welding device, and the bar cutting device is located between the spot welding device and the belt cutting device.
In the invention, the output end of the tape cutting device is also connected with a receiving device.
The invention has the beneficial effects that:
the invention relates to a winding assembly machine applied to a coil, which comprises a frame, a wire feeding device, a conveying device, a winding device, a wire cutting device, a spot welding device and a strip cutting device, wherein the wire feeding device is arranged on the frame and is used for conveying copper strips, the conveying device is arranged on the frame and is used for conveying copper strips, the winding device is arranged on the frame and is used for winding copper strips conveyed by the wire feeding device into coils, the coils with redundant strips cut off are assembled on copper strips, the wire cutting device is arranged on the frame, the wire cutting device cuts off the redundant strips on the coils after winding the copper strips on the winding device, the spot welding device is arranged on the frame and is positioned above the conveying device and is used for compacting and welding the coils on the copper strips, and the strip cutting device is arranged on the frame and is positioned above the conveying device.
Drawings
The invention will be described in further detail with reference to the drawings and the detailed description.
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a second schematic diagram of the structure of the present invention;
fig. 3 is a schematic structural view of a wire feeding device according to the present invention;
FIG. 4 is an enlarged view of a portion of the winding apparatus of the present invention;
FIG. 5 is a partial enlarged view of a winding device according to the present invention;
FIG. 6 is a partial enlarged view III of the winding device of the present invention;
FIG. 7 is an enlarged view of a portion of a winding apparatus according to the present invention;
FIG. 8 is an enlarged view of a portion of the wire cutting apparatus of the present invention;
fig. 9 is an enlarged view of a portion of the coil of the present invention being mated to a copper strip.
Detailed Description
Referring to fig. 1 to 9, a winding assembly machine for a coil comprises a frame 1, a wire feeding device 7, a conveying device 4, a winding device 2, a wire cutting device 3, a spot welding device 5 and a belt cutting device 6, wherein the wire feeding device 7 is arranged on the frame 1 and is used for conveying a copper wire 10, the conveying device 4 is arranged on the frame 1 and is used for conveying a copper belt 12, the winding device 2 is arranged on the frame 1 and is used for winding the copper wire 10 conveyed by the wire feeding device 7 into a coil 11, the coil 11 with the redundant wires cut off is assembled on the copper belt 12, the wire cutting device 3 is arranged on the frame 1, the wire cutting device 3 cuts off the redundant wires on the coil 11 after winding the copper wire 10 on the winding device 2 into the coil 11, the spot welding device 5 is arranged on the frame 1 and is positioned above the conveying device 4, the spot welding device 5 is used for compressing and welding the coil 11 on the copper strip 12, the strip cutting device 6 is arranged on the frame 1 and is positioned above the conveying device 4, the strip cutting device 6 is positioned in front of the spot welding device 5 along the conveying direction of the conveying device 4, thus the technical scheme is characterized in that a copper wire conveyed by the wire conveying device is wound into the coil through the wire winding device, redundant lines on the coil are cut through the wire cutting device, the coil is compressed and welded on the copper strip through the spot welding device, the copper strip is cut into a plurality of sections through the strip cutting device, compared with the traditional technology, a series of working procedures are manually completed through the conventional technology, the technical scheme not only saves a great amount of manpower and material resources, but also reduces the labor intensity of workers, improves the processing efficiency, realizes the integrated full automation of the machine and the intangibly reduces the processing cost of manufacturers, greatly enhancing the market competitiveness of manufacturers.
Preferably, the wire feeding device 7 includes a mounting panel 71 disposed on the frame 1, a driving mechanism 72 is disposed on the mounting panel 71, where the driving mechanism 72 is preferably a motor, and of course, the technical scheme is not limited to the driving mechanism being a motor, but may be a revolving cylinder, so long as the same technical effect is achieved by a substantially similar technical means, it is within the scope of the present invention, an output shaft of the driving mechanism 72 is connected with a screw rod 73 through a transmission mechanism, a sliding block 74 is screwed on the screw rod 73, a sliding plate 75 is connected on the sliding block 74, and a wire clamping and cutting mechanism 76 is disposed on the sliding plate 75.
Preferably, the winding device 2 comprises a wire clamp 21 and a winding shaft 22 movably arranged on the frame 1, the wire clamp 21 and the winding shaft 22 are respectively connected with a driving device for driving the wire clamp 21 and the winding shaft 22 to move and rotate, the wire clamp 21 is used for clamping the copper wire 10 conveyed by the wire clamping and cutting mechanism 76, at the moment, the wire clamping and cutting mechanism 76 is retracted to the rear of the winding shaft 22 along the conveying direction of the copper wire 10, the wire clamp 21 rotates the copper wire 10 and winds the copper wire 10 on the winding shaft 22, and at the same time, the winding shaft 22 rotates to wind the copper wire 10 into the coil 11, at the moment, the wire clamping and cutting mechanism 76 clamps the copper wire 10 again and cuts off the copper wire 10, and the wire clamp 21 loosens the copper wire 10.
Preferably, the thread cutting device 3 comprises a cutter movably arranged on the frame 1, and the cutter is used for cutting off the thread feet at two ends of the coil 11 on the winding shaft 22.
Preferably, the conveyor 4 comprises a table 41 for conveying the copper strip 12, the table 41 being provided with a drive guide 42 for conveying the copper strip 12, the winding shaft 22 being used for fitting the coil 11, which has been cut into short pieces, onto the copper strip 12.
Preferably, a rib cutting device 8 for cutting off the reinforcing ribs on the copper strip 12 is further arranged on the frame 1, the rib cutting device 8 is connected with the output end of the spot welding device 5, and the rib cutting device 8 is located between the spot welding device 5 and the strip cutting device 6.
Preferably, the output end of the tape cutting device 6 is also connected with a material receiving device 9.
While the preferred embodiment of the present invention has been illustrated and described, it will be understood by those skilled in the art that the present invention may be embodied in other specific forms and equivalents thereof without departing from the spirit of the invention.
Claims (6)
1. A winding machine applied to a coil, comprising: a frame; the wire feeding device is arranged on the rack and is used for conveying copper wires; the conveying device is arranged on the frame and used for conveying the copper strips; the winding device is arranged on the frame and is used for winding the copper wire conveyed by the wire feeding device into a coil, and then assembling the coil from which the redundant lines are cut on the copper strip; the wire cutting device is arranged on the frame, and redundant lines on the coil are cut off after copper wires on the wire winding device are wound into the coil; the spot welding device is arranged on the frame and is positioned above the conveying device, and the spot welding device is used for compacting and welding the coil on the copper strip; the belt cutting device is arranged on the frame and is positioned above the conveying device, and the belt cutting device is positioned in front of the spot welding device along the conveying direction of the conveying device;
the wire feeding device comprises a mounting panel arranged on the frame, a driving mechanism is arranged on the mounting panel, an output shaft of the driving mechanism is connected with a screw rod through a transmission mechanism, a sliding block is connected to the screw rod in a threaded mode, a sliding plate is connected to the sliding block, a wire clamping and cutting mechanism is arranged on the sliding plate, and the driving mechanism is a motor.
2. A winding machine for a coil according to claim 1, wherein: the winding device comprises a wire clamp and a winding shaft which are movably arranged on the rack, the wire clamp and the winding shaft are respectively connected with a driving device for driving the wire clamp and the winding shaft to move and rotate, the wire clamp clamps the copper wire conveyed by the wire clamping and cutting mechanism, at the moment, the wire clamping and cutting mechanism retreats to the rear of the winding shaft along the conveying direction of the copper wire, the wire clamp rotates the copper wire and winds the copper wire on the winding shaft, meanwhile, the winding shaft rotates to wind the copper wire into a coil, the wire clamping and cutting mechanism clamps the copper wire again and cuts off the copper wire, and at the moment, the wire clamp loosens the copper wire.
3. A winding machine for a coil according to claim 2, wherein: the wire cutting device comprises a cutter movably arranged on the frame, and the cutter is used for cutting off wire feet at two ends of the coil on the winding shaft.
4. A winding machine for a coil according to claim 3, wherein: the conveying device comprises a workbench for conveying the copper strips, a driving guide piece for conveying the copper strips is arranged on the workbench, and the winding shaft is used for assembling coils with cut short wire pins on the copper strips.
5. A winding machine for a coil according to claim 4, wherein: the machine frame is also provided with a bar cutting device for cutting off the bar on the copper belt, the bar cutting device is connected with the output end of the spot welding device, and the bar cutting device is positioned between the spot welding device and the belt cutting device.
6. A winding machine for a coil according to any one of claims 1 to 5, wherein: the output end of the belt cutting device is also connected with a receiving device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810019090.7A CN108133821B (en) | 2018-01-09 | 2018-01-09 | Winding assembly machine applied to coil |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810019090.7A CN108133821B (en) | 2018-01-09 | 2018-01-09 | Winding assembly machine applied to coil |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108133821A CN108133821A (en) | 2018-06-08 |
| CN108133821B true CN108133821B (en) | 2023-07-04 |
Family
ID=62399593
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810019090.7A Active CN108133821B (en) | 2018-01-09 | 2018-01-09 | Winding assembly machine applied to coil |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108133821B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108766757A (en) * | 2018-08-09 | 2018-11-06 | 昆山均裕昌精密电子有限公司 | A kind of efficient inductance coil process equipment |
| CN109637804B (en) * | 2018-12-29 | 2024-04-05 | 苏州市圣玛特电机设备制造有限公司 | Automatic winding machine |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005129966A (en) * | 1998-06-29 | 2005-05-19 | Hitachi Industrial Equipment Systems Co Ltd | Amorphous iron core transformer |
| TW200705477A (en) * | 2005-07-20 | 2007-02-01 | Toyo Denso Kk | Edgewise coil winding machine |
| CN105655119A (en) * | 2013-05-16 | 2016-06-08 | 万润科技股份有限公司 | Coil manufacturing method and apparatus |
| CN206083981U (en) * | 2016-08-31 | 2017-04-12 | 中山市三乐电子有限公司 | Copper sheet automatic cutting feeder |
| CN207731802U (en) * | 2018-01-09 | 2018-08-14 | 和瑞电子(中山)有限公司 | A kind of coiling kludge applied to coil |
-
2018
- 2018-01-09 CN CN201810019090.7A patent/CN108133821B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005129966A (en) * | 1998-06-29 | 2005-05-19 | Hitachi Industrial Equipment Systems Co Ltd | Amorphous iron core transformer |
| TW200705477A (en) * | 2005-07-20 | 2007-02-01 | Toyo Denso Kk | Edgewise coil winding machine |
| CN105655119A (en) * | 2013-05-16 | 2016-06-08 | 万润科技股份有限公司 | Coil manufacturing method and apparatus |
| CN206083981U (en) * | 2016-08-31 | 2017-04-12 | 中山市三乐电子有限公司 | Copper sheet automatic cutting feeder |
| CN207731802U (en) * | 2018-01-09 | 2018-08-14 | 和瑞电子(中山)有限公司 | A kind of coiling kludge applied to coil |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108133821A (en) | 2018-06-08 |
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