CN105921647A - Efficient automatic shearing device capable of setting length of lamp filament - Google Patents
Efficient automatic shearing device capable of setting length of lamp filament Download PDFInfo
- Publication number
- CN105921647A CN105921647A CN201610340971.XA CN201610340971A CN105921647A CN 105921647 A CN105921647 A CN 105921647A CN 201610340971 A CN201610340971 A CN 201610340971A CN 105921647 A CN105921647 A CN 105921647A
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- China
- Prior art keywords
- filament
- shearing
- length
- framework
- efficient automatic
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- 238000010008 shearing Methods 0.000 title claims abstract description 34
- 239000000463 material Substances 0.000 claims abstract description 20
- 238000001125 extrusion Methods 0.000 claims description 11
- 230000008878 coupling Effects 0.000 claims description 8
- 238000010168 coupling process Methods 0.000 claims description 8
- 238000005859 coupling reaction Methods 0.000 claims description 8
- 229910000831 Steel Inorganic materials 0.000 claims description 4
- 239000010959 steel Substances 0.000 claims description 4
- 229910000838 Al alloy Inorganic materials 0.000 claims description 3
- 239000002131 composite material Substances 0.000 claims description 3
- 230000000694 effects Effects 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wire Processing (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
The invention discloses an efficient automatic shearing device capable of setting the length of a lamp filament. The efficient automatic shearing device comprises a frame (1), a material disc (3) on the top of the frame (1), a filament storage tank (7) arranged in front of the frame (1) and an internal control panel (6) and further comprises a shearing assembly (2) for shearing the lamp filament through the shearing movement, a filament guiding assembly (4) pressing the lamp filament to be straight and vertically extruding the lamp filament downwards, and a length setting assembly (5) for setting the shearing length of the lamp filament. According to the efficient automatic shearing device, equal-length and high-consistency lamp filaments can be cut through cooperative work of an air cylinder, a motor and a sensor, and the lamp filament shearing efficiency is improved; and flexible adjustment can be achieved so that the efficient automatic shearing device can adapt to shearing of lamp filaments of different diameters and lengths, and good universality is achieved.
Description
Technical field
The present invention relates to a kind of filament shear, a kind of efficient automatic-shearing device of filament fixed length adapting to different-diameter, belong to fluorescent tube and produce equipment technical field.
Background technology
Fluorescent lamp is the necessary in daily life, and filament to cut out be key one step in fluorescent tube Making programme, the material of rolling is cut into the filament that length is equal, is a loaded down with trivial details job.
It is substantial amounts of manually that employing sheared by traditional filament, and cost is high and concordance is poor.
Summary of the invention
The problem shearing cost high concordance difference for filament, the present invention provides a kind of efficient automatic-shearing device setting filament length, equal length and the high filament of concordance can not only be cut out by the co-ordination of cylinder, motor and sensor, improve the shear efficiency of filament；The filament shearing that adapt to different-diameter with length can also be adjusted flexibly, there is good versatility.
To achieve these goals, the technical solution used in the present invention is: a kind of efficient automatic-shearing device setting filament length, including framework, the disk of material of frame roof, the steel wire storage groove being arranged on framework front and the panel of inside；
It also includes the shearing component cut off by filament by shearing motion；
Described shearing component includes being bolted on the cylinder on framework header board and tool holder, blade are positioned at special cutter and the cylinder tool coupling of centre bore；Cylinder tool coupling one end connects the projecting shaft of cylinder, and the other end is connected with special cutter movable end；The fixing end of special cutter by bolt with sleeve connection on tool holder, can only rotate therebetween；The stretching motion of cylinder external part drives special cutter to rotate to an angle relative to tool holder by connector, thus will cut off through the filament material of special cutter and tool holder centre bore；
Also include filament straightening the Yarn guide component extruded vertically downward, including the motor being bolted on framework header board and extruder housing；Seal wire flexible pipe is inserted in extruder housing upper end, and lower end is connected with extruder head by screw thread pair, hollow position by little gear, tight a bolt, spring and filament extrusion composition material pressurizing unit, extruder cover plate is bolted on extruder housing；Filament material enters the gap little gear and filament extrusion through seal wire flexible pipe, tight a bolt and spring jointly acts on promotion filament extrusion and compresses filament material, material is extruded through downwards extruder head by the little gear that rotates through of stepper motor output shaft, thus completes straightening filament the function extruded；
Also include the length assignment component setting filament sheared length, cut including the rule being pasted onto on framework header board and being bolted on header board and can move the sensor frame adjusting position, the fixed a pair laser-correlation sensor in sensor frame two ends along draw-in groove；The sheared length of filament can be set by adjusting the position of sensor frame.
Described extruder head is the seriation standard component that internal diameter is variable, can change according to demand.
Described framework is formed by connecting by aluminium alloy plate bolt.
Compared with existing filament cut mode, the present invention can cut out equal length and the high filament of concordance by the co-ordination of cylinder, motor and sensor, improves the shear efficiency of filament；Seriation extruder head and adjustment sensor frame position can also be changed shear to the filament adapting to different-diameter and length, there is good versatility.
Accompanying drawing explanation
Fig. 1 is the population structure schematic diagram of the present invention；
Fig. 2 is the shearing component structural representation of the present invention；
Fig. 3 is the cutter structure schematic diagram of the present invention；
Fig. 4 is the Yarn guide component structural representation of the present invention；
Fig. 5 is the length assignment component structural representation of the present invention；
In figure: 1, framework, 2, shearing component, 2.1, cylinder, 2.2, cylinder tool coupling, 2.3, special cutter, 2.4, tool holder, 3, disk of material, 4, Yarn guide component, 4.1, tight a bolt, 4.2, spring, 4.3, filament extrusion, 4.4, seal wire flexible pipe, 4.5, little gear, 4.6, extruder housing, 4.7, motor, 4.8, extruder head, 4.9, extruder cover plate, 5, length assignment component, 5.1, laser-correlation sensor, 5.2, sensor frame, 5.3, rule, 6, panel, 7, steel wire storage groove.
Detailed description of the invention
The invention will be further described below in conjunction with the accompanying drawings.
As it is shown in figure 1, a kind of efficient automatic-shearing device setting filament length, including framework 1, the disk of material 3 at framework 1 top, it is arranged on the steel wire storage groove 7 in framework 1 front and the panel 6 of inside；Described framework 1 is formed by connecting by aluminium alloy plate bolt, and the material plate rail of fid charging tray 3 is bolted on the top board of framework 1；
As in figure 2 it is shown, it also includes the shearing component 2 cut off by filament by shearing motion；
Described shearing component 2 includes being bolted on the cylinder 2.1 on framework 1 header board and tool holder 2.4, blade are positioned at special cutter 2.3 and the cylinder tool coupling 2.2 of centre bore；Cylinder tool coupling 2.2 one end connects the projecting shaft of cylinder 2.1, and the other end is connected with the movable end of special cutter 2.3；The fixing end of special cutter 2.3, can only be rotated therebetween by bolt and sleeve connection on tool holder 2.4；The stretching motion of cylinder 2.1 external part drives the special relative tool holder 2.4 of cutter 2.3 to rotate to an angle by connector 2.2, thus will cut off through the filament material of special cutter 2.3 and tool holder 2.4 centre bore；The structure of special cutter 2.3 is as it is shown on figure 3, fixing end is connected with tool holder 2.4, and movable end is connected with cylinder tool coupling 2.2, and poroid blade is positioned at cutter interior；
As shown in Figure 4, also include filament straightening the Yarn guide component 4 extruded vertically downward；
Described Yarn guide component includes being bolted on the motor 4.7 on framework 1 header board and extruder housing 4.6；Seal wire flexible pipe 4.4 is inserted in extruder housing 4.6 upper end, lower end is connected with extruder head 4.8 by screw thread pair, hollow position by little gear 4.5, tight a bolt 4.1, spring 4.2 and filament extrusion 4.3 composition material pressurizing unit, extruder cover plate 4.9 is bolted on extruder housing 4.6；Filament material enters the gap little gear 4.5 and filament extrusion 4.3 through seal wire flexible pipe 4.4, tight a bolt 4.1 and spring 4.2 jointly act on promotion filament extrusion 4.3 compress filament material, material is extruded through downwards extruder head 4.8 by the little gear 4.5 that rotates through of motor 4.7 output shaft, thus completes straightening filament the function extruded；Described extruder head 4.8 is the seriation standard component that internal diameter is variable, can change according to demand；
As it is shown in figure 5, also include the length assignment component 5 setting filament sheared length；Length assignment component 5 includes the rule 5.3 being pasted onto on framework 1 header board and is bolted on header board and can move the sensor frame 5.2 adjusting position, the fixed a pair laser-correlation sensor 5.1 in sensor frame 5.2 two ends along draw-in groove；The shearing that can be set filament by the position of adjustment sensor frame 5.2 is long.
The work process of the present invention is as follows:
Before work, according to filament diameter and Len req, the extruder head 4.8 of particular inside diameters it is installed and adjusts the position of sensor frame 5.2；During work, material is penetrated in the gap of little gear and filament extrusion 4.3 by seal wire flexible pipe, motor 4.7 is extruded downward vertically by little gear driven filament, when laser-correlation sensor 5.1 senses filament initiating terminal, motor 4.7 motor stalling, cylinder 2.1 external part are flexible once, cut off filament, cylinder 2.1 bar playback rear motor axle recovers to rotate, until next time shears, so repeat, be cut out equal length and the high filament of concordance expeditiously.
In sum: the present invention can cut out equal length and the high filament of concordance by the co-ordination of cylinder 2.1, motor 4.7 and sensor, improves the shear efficiency of filament；The filament shearing of different-diameter and length can also be adapted to by changing seriation extruder head 4.8 and adjustment sensor frame 5.2 position, there is good versatility.
Claims (3)
1. an efficient automatic-shearing device for filament length be can set, including framework (1), the disk of material (3) at framework (1) top, the steel wire storage groove (7) in framework (1) front and the panel (6) of inside are arranged on；
It is characterized in that, it also includes the shearing component (2) cut off by filament by shearing motion；
Described shearing component (2) includes that the cylinder (2.1) being bolted on framework (1) header board and tool holder (2.4), blade are positioned at special cutter (2.3) and the cylinder tool coupling (2.2) of centre bore；Cylinder tool coupling (2.2) one end connects the projecting shaft of cylinder (2.1), and the other end is connected with special cutter (2.3) movable end；The fixing end of special cutter (2.3) by bolt with sleeve connection on tool holder (2.4), can only rotate therebetween；The stretching motion of cylinder (2.1) external part drives special cutter (2.3) tool holder (2.4) relatively to rotate to an angle by connector (2.2), will cut off through the filament material of special cutter (2.3) and tool holder (2.4) centre bore；
Also include filament straightening the Yarn guide component (4) extruded vertically downward；
Described Yarn guide component includes motor (4.7) and the extruder housing (4.6) being bolted on framework (1) header board；Seal wire flexible pipe (4.4) is inserted in extruder housing (4.6) upper end, lower end is connected with extruder head (4.8) by screw thread pair, hollow position is bolted on extruder housing (4.6) by little gear (4.5), tight a bolt (4.1), spring (4.2) and filament extrusion (4.3) composition material pressurizing unit, extruder cover plate (4.9)；Filament material enters the gap little gear (4.5) and filament extrusion (4.3) through seal wire flexible pipe (4.4), tight a bolt (4.1) and spring (4.2) effect jointly promotes filament extrusion (4.3) to compress filament material, material is extruded through downwards extruder head (4.8) by the little gear (4.5) that rotates through of motor (4.7) output shaft, thus completes straightening filament the function extruded；
Also include the length assignment component (5) setting filament sheared length；
Described length assignment component (5) includes the rule (5.3) being pasted onto on framework (1) header board and is bolted on header board and can move the sensor frame (5.2) adjusting position, the fixed a pair laser-correlation sensor (5.1) in sensor frame (5.2) two ends along draw-in groove；The sheared length of filament can be set by adjusting the position of sensor frame (5.2).
A kind of efficient automatic-shearing device setting filament length the most according to claim 1, it is characterised in that described extruder head (4.8) is the seriation standard component that internal diameter is variable, can change according to demand.
A kind of efficient automatic-shearing device setting filament length the most according to claim 1 and 2, it is characterised in that described framework (1) is formed by connecting by aluminium alloy plate bolt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610340971.XA CN105921647B (en) | 2016-05-20 | 2016-05-20 | A kind of efficient automatic-shearing device for setting filament length |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610340971.XA CN105921647B (en) | 2016-05-20 | 2016-05-20 | A kind of efficient automatic-shearing device for setting filament length |
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| Publication Number | Publication Date |
|---|---|
| CN105921647A true CN105921647A (en) | 2016-09-07 |
| CN105921647B CN105921647B (en) | 2017-11-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610340971.XA Active CN105921647B (en) | 2016-05-20 | 2016-05-20 | A kind of efficient automatic-shearing device for setting filament length |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107138650A (en) * | 2017-05-19 | 2017-09-08 | 湖州众欣交通设施有限公司 | One kind measures type electric wire sale device |
| CN111229991A (en) * | 2020-02-04 | 2020-06-05 | 何志梅 | A cutting device for wire and cable |
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| CN203541382U (en) * | 2013-11-11 | 2014-04-16 | 北京达博有色金属焊料有限责任公司 | Metal wire accurate fixed-length cutting device with pressing straightening mechanism |
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2016
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| JP2005288942A (en) * | 2004-04-01 | 2005-10-20 | Yokohama Rubber Co Ltd:The | Tire molding apparatus |
| CN101733346A (en) * | 2010-01-11 | 2010-06-16 | 南通大地电气有限公司 | Fixed-length line automatic feeding and cutting device |
| CN201711465U (en) * | 2010-05-06 | 2011-01-19 | 舒开泰 | Automatic scaling device of combined steel bar cutting length |
| CN201841221U (en) * | 2010-11-11 | 2011-05-25 | 莱芜文保工艺制品有限公司 | Energy-saving steel wire alignment and cut-to-length sizes machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111229991B (en) * | 2020-02-04 | 2021-07-09 | 聊城市飓风工业设计有限公司 | A cutting device for wire and cable |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105921647B (en) | 2017-11-03 |
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Effective date of registration: 20170926 Address after: 221300 No. 13 Fumin Road, hi tech Industrial Development Zone, Xuzhou, Jiangsu, Pizhou Applicant after: Pizhou hi tech Zone City Mineral Research Institute Co Ltd Address before: 213100 Jiangsu Province, Xuzhou city Copper Mt. District Wentai Cannes 3 Applicant before: You Xiaoxiao |
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Effective date of registration: 20210616 Address after: 221300 No.51, Nanxin street, paoche street, Pizhou City, Xuzhou City, Jiangsu Province Patentee after: Pizhou Xinsheng Venture Capital Co., Ltd Address before: 221300 13 Fu Min Road, hi tech Industrial Development Zone, Pizhou, Xuzhou, Jiangsu Patentee before: Pizhou hi tech Zone City Mineral Research Institute Co.,Ltd. |
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