JP2005129966A - Amorphous iron core transformer - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide an amorphous iron core transformer which suppresses a rise in the temperature of the inside of the transformer, also decreases the amount of heat due to loss caused by rises in temperatures of a core, a coil or the like, enables a cooling fin to be small, and makes the processing work of a wire during winding the coil easier. <P>SOLUTION: In an amorphous transformer including a core assembly 3 assembled with a wound core made of a amorphous thin magnetic strip and a coil to be inserted by the wound core, the coil 2 has a coil 21 made of a copper conductor and a coil 22 made of an aluminum conductor, and wound on a spool 26 that is stronger than the amorphous magnetic thin strip. The coil made of the copper conductor is a primary coil 21, while the coil made of the aluminum conductor is a secondary coil 22 and arranged outside the coil made of the copper conductor in the direction of the coil radius. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

  The present invention relates to an amorphous core transformer, and more particularly to an amorphous core transformer with reduced no-load loss, load loss, and the like.

  A transformer is a device that converts high-voltage, small-current AC power into low-voltage, large-current AC current and vice versa, and includes an iron core that forms a magnetic circuit and a coil that forms an electric circuit. It has. And it is known that an amorphous magnetic material other than a silicon steel plate is used as the material of the iron core, and a wound core in which an iron core material is wound other than the laminated core is known as the structure of the iron core.

Conventionally, an amorphous core transformer in which an amorphous magnetic ribbon is wound to form a wound core is known. A three-phase 1000 KVA amorphous iron core transformer having a five-leg iron core, which is one of the conventional examples, stores the wound iron core and coil disclosed in Patent Documents 1 and 2 below in a transformer container. The wound iron core used four sets of eight unit cores in which unit iron cores wound with amorphous magnetic ribbons having a width of about 170 mm and an iron core cross-sectional area of about 16200 mm ² were arranged in two rows in the width direction of the ribbon. . The outer unit iron cores are arranged with one phase of the coil in the iron core window portion, while the inner two unit iron cores are arranged with two phases of the coil in the iron core window portion. Therefore, the mass of the inner unit core is about 158 kg, while the mass of the outer unit core is about 142 kg. The inner unit core is heavier and has a longer outer circumference.

The coil of the amorphous transformer of the conventional example includes a primary coil 121 and a secondary coil 122 for three phases as shown in FIG. The primary coil 121 is wound to have 418 turns using a rectangular insulated copper wire of 3.5 mm × 7.0 mm and a conductor cross-sectional area of 24.5 mm ² . The secondary coil 122 uses two strip-shaped copper strips of 0.71 mm × 425 mm in parallel with a conductor cross-sectional area of 603.5 mm ² and is wound around 13 turns. The primary coil 121 is disposed outside the secondary coil 122 in the coil radial direction. In order to release heat generated in the coil 2, a rod-shaped member 23 shown in FIG. 4C is inserted, and a duct space 24 through which insulating oil flows is provided for each layer of the entire circumference. Since the amorphous iron core transformer of the conventional example has a considerable loss, it is necessary to provide a sufficient cooling capacity as the layer of the duct space 24, and six (three rod-shaped members × two legs) are used. The duct space 24 was formed as a whole without considering the portions where the wound cores are arranged at the upper and lower portions of the coil. In general, the current density flowing in the primary coil and the secondary coil in the transformer is set to the same value as much as possible, and when different materials are used as the coil material, the electric resistance equivalent current density is the same value. It was designed as follows. In addition, Y (star) and Δ (delta) are known as the connection system of the three-phase transformer, and Δ when the capacity is small is more disadvantageous than Y due to the large number of turns. When Y is greater than the capacity, Y is more disadvantageous than Δ due to the large conductor cross-sectional area. For this reason, Y-Δ is used for a small capacity of 500 kVA or less, and Δ-Δ and a part of Y-Δ are used for a medium capacity of 750 kVA or more. When Y is set, the number of turns of the coil can be reduced to 1 / √3, but the value of the current flowing through the coil does not decrease, and the conductor cross-sectional area of the coil cannot be reduced. On the other hand, if Δ, the number of turns of the coil increases, but the value of the current flowing through the coil can be reduced to 1 / √3, and the conductor cross-sectional area of the coil can be reduced.

  As shown in FIG. 7 and FIG. 8 of Patent Document 1 below, the iron core coil assembly includes eight unit cores and three coils. The unit core has a U-shaped cross section for insertion into the coil, and is assembled by closing both ends after insertion.

The transformer container has the same shape as that shown in FIG. 3, and stores an iron core coil assembly and insulating oil inside, and has external terminals, cooling fins and the like outside. The external terminal is connected to the coil by a line line. The cooling fin releases heat generated from an internal coil or the like to the atmosphere to keep the temperature rise within an allowable range. The height of the cooling fin is about 100 mm to 200 mm. The total surface area of the cooling fins was about 10 times the surface area of the container, and was about 50 m ² .

However, the conventional amorphous iron core transformer has a no-load loss of about 330 W, a load loss of about 11400 W, and a total loss of about 11730 W in the case of three-phase 1000 kVA, to prevent the temperature inside the transformer from becoming high. There have been problems such as requiring a large cooling area. In addition, when the conductor cross-sectional area of the primary and secondary coils is increased to reduce the loss, the copper wire used for the coil is increased in thickness, rigidity is increased, and processing work during winding becomes difficult. Since the connection between the secondary coil and the line wire is a connection between the copper members, the connection work is difficult and requires a large number of man-hours.
Japanese Patent Application No. 9-149331 Japanese Patent Application No. 9-254494

  The present invention solves the conventional problems, suppresses the temperature rise inside the transformer, reduces the heat generation due to the loss due to the temperature rise of the iron core and coils, etc., and makes it possible to reduce the size of the cooling fin. And the amorphous iron core transformer which makes easy the process operation of the electric wire at the time of coil winding is provided.

  The present invention relates to an amorphous transformer comprising an iron core coil assembly in which a wound iron core made of an amorphous magnetic ribbon and a coil into which the wound iron core is inserted, wherein the coil is made of a copper conductor and an aluminum conductor. The coil made of the copper conductor is a primary coil, the coil made of the aluminum conductor is a secondary coil, and the secondary coil is disposed on the outer side in the coil radial direction, and the primary coil is It is an amorphous iron core transformer characterized by having an electric resistance conversion current density higher than that of the secondary coil.

  The present invention is the amorphous iron core transformer, wherein the coil made of the aluminum conductor is longer in the coil axial direction than the coil made of the copper conductor.

  Furthermore, the present invention is the amorphous iron core transformer, wherein the copper conductor is a rectangular wire and the aluminum conductor is an aluminum strip.

  The present invention also includes a transformer container that houses the iron core coil assembly, the transformer container being filled with an insulating cooling medium, and a height of 17 mm to 280 mm on the outside of the transformer container. It is an amorphous iron core transformer characterized by having the following cooling fin.

  Furthermore, the present invention is an amorphous iron core transformer in which the copper conductor is a flat wire, while the aluminum conductor is an aluminum strip.

  Moreover, this invention is an amorphous iron core transformer which has a transformer container which accommodates the said iron core coil assembly.

  In the present invention, the transformer container is an amorphous iron core transformer filled with an insulating cooling medium.

  Further, according to the present invention, the transformer container is an amorphous iron core transformer having cooling fins on the outside.

  In the present invention, the cooling fin is an amorphous iron core transformer having a height of 17 mm to 280 mm.

And this invention is an amorphous iron core transformer whose total surface area of the said cooling fin and a transformer container is 130 m < ² > or less.

  Furthermore, the present invention is an amorphous iron core transformer that is a three-phase transformer having a five-legged iron core.

  Further, the present invention is an amorphous iron core transformer which is a three-phase transformer having a capacity of 750 kVA or more and a connection method of Δ−Δ.

  According to the present invention, the temperature rise inside the transformer can be suppressed, so that the iron core, the coil, and the like can be operated at a relatively low temperature, thereby reducing the loss due to the temperature rise of the iron core, the coil, and the like. Therefore, since the amount of heat generated by this loss can be reduced, it is possible to reduce the size of the cooling fin, and an amorphous iron core transformer is obtained that facilitates the work of electric wires during coil winding. be able to.

The best mode for carrying out the present invention will be described.
An embodiment of the amorphous iron core transformer of the present invention will be described with reference to FIGS. FIG. 1 is an explanatory diagram of an iron core coil assembly of an amorphous iron core transformer according to an embodiment. Drawing 2 is an explanatory view of the A section horizontal section of the iron core coil assembly of the amorphous iron core transformer of an example. FIG. 3 is an explanatory view of the appearance of an amorphous iron core transformer. FIG. 4 is an explanatory diagram of a duct space and the like in the coil of the amorphous iron core transformer. FIG. 5 is an explanatory view of an iron core coil assembly of an amorphous iron core transformer. FIG. 6 is an explanatory diagram of a coil of the amorphous iron core transformer of the embodiment. FIG. 7 is an explanatory diagram of an example of a coil frame of the amorphous iron core transformer of the embodiment. FIG. 8 is a schematic explanatory diagram of an example of a unit core of an amorphous iron core transformer. FIG. 9 is an explanatory diagram of an example of an assembly process of the amorphous iron core transformer. FIG. 10 is an explanatory diagram of an example of an iron core coil assembly of an amorphous iron core transformer. FIG. 11 is an explanatory diagram of an example of a unit core of an amorphous iron core transformer. FIG. 12 is an explanatory diagram of a modification of the assembly process of the amorphous iron core transformer. FIG. 13 is a schematic explanatory view of an example of an iron core coil assembly. FIG. 14 is a schematic explanatory view of an example of a protective material in the iron core coil assembly. FIG. 15 is a schematic explanatory view of a protective material in the iron core coil assembly. FIG. 16 is an explanatory diagram of an example of a single-phase amorphous iron core transformer.

The amorphous iron core transformer of the present embodiment is a three-phase 1000 kVA 50 Hz transformer having a five-leg iron core, and includes a wound iron core 1, a coil 2, and a transformer container 4. In this embodiment, four wound iron cores 1 and three coils 2 are assembled to form an iron core coil assembly 3. An example of the assembly method will be described later. As shown in FIG. 1, each wound iron core 1 includes two unit iron cores 11, and a total of eight unit iron cores 11 are combined with three sets of coils 2 to constitute an iron core coil assembly 3. The iron core coil assembly 3 has a position relationship between each iron core and each coil by the iron core upper clamp 31, the iron core lower clamp 32, the coil support 33, the stud 34, the U-shaped clamp 35 and the E-shaped clamp 36. It is stored in the transformer container 4 in a fixed state so as to keep. The connection method adopts Δ−Δ. And the transformer container 4 is filled with insulating oil which is an insulating cooling medium, and becomes an amorphous iron core transformer. The insulating cooling medium may be an insulating gas such as SF ₆ (sulfur hexafluoride) or N ₂ (nitrogen).

The unit core 11 is obtained by cutting an amorphous magnetic ribbon having a width of about 170 mm to a predetermined length in advance, and laminating a predetermined number of the obtained amorphous ribbons to have an iron core cross-sectional area of about 16800 mm ² on a mold. After mounting, forming in a U-shaped cross section, and inserting the coil 2, both ends are butted. The cross-sectional area of the unit core 11 used in this embodiment is about 3.7% wider than that of the conventional example. Each iron core 1 is configured by arranging two unit iron cores 11 side by side. As a result, the cross-sectional area of the iron core 1 can be about 33600 mm ² , the cross-sectional area is about 3.7% wider than that of the conventional one, and a magnetic core with less iron loss can be obtained by reducing the magnetic resistance. In order to arrange the unit cores 11 in two rows in the strip width direction, a total of four sets of unit cores 11 are used. The outer unit iron cores 11a are arranged with one phase of the coil 2 in the iron core window portion, while the inner unit iron cores 11b are arranged in two phases in the iron core window portion. At present, the amorphous magnetic ribbon produced industrially can be used for a transformer or the like with a thickness of about 0.025 mm and a maximum width of about 213 mm. If this is to be applied to a three-phase 1000 kVA class distribution large capacity transformer, the core width needs to be around 400 mm. The widths of amorphous magnetic ribbons that are currently industrially produced by manufacturers are three types: 142 mm, 170 mm, and 213 mm. The maximum width is 213 mm, but currently 170 mm has a large amount of distribution and is easy to use industrially. Therefore, in this embodiment, two unit cores 11 using magnetic ribbons having a width of 170 mm are arranged to obtain a predetermined cross-sectional area. Amorphous magnetic ribbon has a large hardness of 900 to 1000 HV and is also a very brittle material. For this reason, dividing in the width direction, reducing the mass of the unit core and improving workability are important points when industrially producing a large-capacity transformer for power distribution. And by setting it as the coil structure mentioned later, the mass of the outer unit core 11a will be about 173 kg, and the mass of the inner unit core 11b will be about 197 kg. Since the iron core 1 of the present embodiment has less iron loss, it generates less heat and is a five-legged iron core. Therefore, the contact area with the cooling medium is large, and an iron core and a transformer with little temperature rise can be obtained.

The coil 2 includes a primary coil 21, a secondary coil 22, and a winding frame 26 for three phases. The primary coil 21 has a conductor cross-sectional area of about 29.9 mm ² in which two types of flat rectangular copper wires of 2.6 mm × 6.5 mm and 2.0 mm × 6.5 mm are arranged in parallel. Wind around 418 volumes. As the secondary coil 22, three aluminum strips of 1.70 mm × 475 mm are arranged in parallel and used as a conductor cross-sectional area of about 2420 mm ² and wound around 13 turns. An example of the reel 26 is shown in FIG. The reel 26 is made using a material having strength higher than that of the amorphous magnetic ribbon, that is, iron or an iron alloy, resin, and the like. In this embodiment, since a silicon steel plate having conductivity is used for the winding frame 26, a slit portion is formed and an insulating member 261 is inserted so as not to form a one-turn coil. The secondary coil 22 is arrange | positioned on the outer side of the primary coil 21, as shown in FIG. The current density of the primary coil 21 using copper is about 0.72 A / mm ^{2 in} terms of aluminum electrical resistance, the current density of the secondary coil 220 is about 0.655 A / mm ² , and the primary coil 22 is The electric resistance conversion current density is about 1.1 times higher than that of the secondary coil 22. The coil 2 is connected to a line line and led out to the outside. As shown in FIG. 4A, the coil 2 is provided with a duct space 24 in which a rod-like member 23 is inserted and the insulating oil is circulated in order to release heat generated inside. The duct space 24 is provided concentrically with the coil 2. In the amorphous transformer of this embodiment, since the cross-sectional area of the coil conductor is larger than the conventional one (about 120% on the primary side and about 400% on the secondary side), the electrical resistance of the conductor is reduced. Since the loss is small, the amount of heat generation is reduced, and if two duct spaces 24 (one insertion member × two legs) are provided, the temperature rise of the coil 2 can be prevented. In particular, since the cross-sectional area on the secondary side where the current value is large is about 400% of the conventional one, it is possible to reduce the amount of heat generated due to a significant reduction in resistance value. Since six amorphous iron core transformers in the conventional example are required, the number is reduced to 1/3. Moreover, even if the duct space 24 is formed, the portion 25 where the unit cores are arranged at the upper and lower portions of the coil 2 does not need to be formed because the circulation of the insulating oil is poor. For this reason, the U and W leg coils have a structure in which a duct space is not provided in the coils 21 and 22 on the side adjacent to the V leg coil, and a plurality of duct spaces are provided in addition to this part. Similarly, since the V leg coil has a structure in which no duct space is provided on the side adjacent to the U and W leg coils, the overall shape of the duct space is C-shaped, and the radial dimension of the coil 2 can be reduced. it can. Therefore, the iron core window width can be reduced, and the dimensions of the unit iron core 11 can be reduced, so that the mass is reduced.

  In the amorphous iron core transformer of this embodiment, the outer secondary coil 22 is made of aluminum, and the coil winding workability is improved. Since aluminum has a lower density and higher resistivity than copper, the volume of the coil increases when used in a coil. Therefore, it is preferable to reduce the amount of aluminum conductor used, and only the outer secondary coil 22 should be used. In addition, the conductor cross-sectional area of the primary coil 21 in this embodiment is about 1.2 times that in the conventional example, and the secondary coil 22 is about 4.0 times, so the resistance of the coils 21 and 22 is low. Thus, the load loss of the amorphous iron core transformer can be reduced. In addition, since the connection method of the amorphous iron core transformer of this embodiment is Δ−Δ, the coil conductor cross-sectional area can be reduced to about 1 / √3 compared to other connection methods such as Y−Δ. it can. For this reason, the wire diameter is reduced, the workability during winding is improved, and the bending radius can be reduced, so that it is easy to wind the coil conductor along the surface of the bobbin or the winding frame. The coil can be made compact. And since the coil 2 is wound on the winding frame 26 which is stronger than the amorphous magnetic ribbon, the winding work of the primary coil 21 made of a rectangular copper conductor and the secondary coil 22 made of an aluminum strip becomes easy. . The unit core 11 made of an amorphous magnetic ribbon is easily deteriorated by receiving a compressive force generated by deformation of the material of the coil 2 due to elasticity, electromagnetic force, or the like. Since the iron core 11 is inserted, it is possible to reduce the load loss of the amorphous iron core transformer by avoiding the deterioration of the magnetic characteristics due to the compressive force. In the amorphous iron core transformer of this embodiment, the primary coil has a higher electric resistance conversion current density than the secondary coil. For this reason, the amount of heat generated in the primary coil is greater than that of the secondary coil, but an iron core exists inside the primary coil via a winding frame, and this iron core absorbs heat generated from the primary coil. Therefore, the temperature rise of the primary coil can be prevented. In the amorphous iron core transformer of the present embodiment, the connection between the secondary coil 22 and the line wire is a connection between aluminum, so that the connection work is easy.

As shown in FIG. 6A, the length (L ₂ ) of the secondary coil 22 of the amorphous iron core transformer of this embodiment is set to a length in the coil axial direction from the length (L ₁ ) of the primary coil 21. In order to increase the length, when the centers of the electromagnetic forces of both the coils 21 and 22 are arranged so as to be aligned, it is possible to reduce the influence of the shift due to the mechanical force at the time of short circuit. In addition, if the cross-sectional area of the electric wire used for the coil 2 is enlarged, the load loss of a transformer can be reduced. As the electric wire used for the coil 2, a flat wire, a strip, a round wire, or the like can be used. When a plurality of strands are used in parallel, workability is good and winding work becomes easy. 6B shows an example of the primary coil 21 composed of _two rectangular wires 21a and 21b, thicknesses t ₁ and t ₂ , and width w ₁ , and FIG. 6C shows three strips 22a. , An example of the secondary coil 22 having a thickness t ₃ and a width w _{2 is} shown. And although the coil 2 generates heat, since the space through which the insulating oil circulates is provided, the temperature rise of the coil 2 can be kept low. In this embodiment, the coil temperature rise can be further reduced by combining the coil with a small temperature rise as described above and the amorphous five-leg iron core with a little temperature rise, and the electrical resistance of the coil is increased. Therefore, the load loss can be greatly reduced.

  The amorphous core transformer of this example is for three-phase 1000 kVA 50 Hz, the no-load loss is about 305 W, the load loss is about 7730 W, and the total loss is about 8035 W, which is no-load loss than the conventional amorphous core transformer, The load loss and the total loss can be reduced, the temperature rise inside the transformer can be reduced, and an amorphous iron core transformer that does not require a large cooling area can be obtained.

  As described above, the description has been given of the amorphous iron core transformer for three-phase 1000 kVA 50 Hz as an example. However, in other capacities, no-load loss, load loss, and total loss can be reduced as compared with the amorphous iron core transformer of the conventional example. . For example, for 750 kVA, the no-load loss is about 255 W, the load loss is about 5790 W, and the total loss is about 60455 W, and for 500 kVA, the no-load loss is about 240 W, the load loss is about 2860 W, and the total loss is about At 300 kVA, the no-load loss is about 185 W, the load loss is about 1580 W, and the total loss is about 1765 W, all of which can be reduced. In addition, regarding the ratio of the electric current equivalent current density of the primary coil and the secondary coil, the primary coil side was 1.1 times that of the secondary coil side for 1000 kVA, but 1.2 times for 750 kVA and 500 kVA. The primary coil side is preferably higher than the secondary coil side at 1.53 times, and the ratio is preferably 1.05 times or more.

  An example of an assembling method of the iron core coil assembly 3 of the amorphous iron core transformer of this embodiment will be described below. FIG. 8 to FIG. 10 show an example, and the obtained iron coil assembly 3 is obtained by inserting unit winding iron cores 11 into the coil 2 and arranging them in a row. Further, the unit core 11 is formed by wrapping an amorphous laminated ribbon on one side (lower position in the drawing).

  The yoke part on the lap side of the unit core 11 includes the insulating member 24 covering the innermost insulating member 24 or the winding frame 23 of the coil 2 or the core part of the unit core 11 located outside the coil 2, and these members. And the protective member 13 formed of an insulating member adhered without a gap, and continuously covered as a whole with no gap. The yoke portion and the core portion of the unit iron core 11 on the side opposite to the wrap portion (the upper position in the drawing) are covered with insulating members 12 and 14, respectively. In this way, the unit iron core 11 is sealed to prevent the amorphous fragments from falling off.

  FIG. 8 shows a schematic explanatory view of the unit core 11 formed in an inverted U shape by opening the lap portion of the unit core 11 after annealing, and the unit core 11 is formed on the unit core 11 at the innermost periphery. A reinforcing member 15 for providing strength is provided, and a reinforcing member 16 made of a silicon steel plate is provided on the outermost periphery. Further, insulating members 14 and 12 for protecting the wound core end surfaces of the upper yoke portion and the core portion are attached.

  With reference to FIG. 9, the process (a)-process (g) which inserts the unit iron core 11 by which reverse U shape was formed in the coil 2 is demonstrated. In the step (a), a protective member 13 formed of an insulating member or a winding frame 23 on the innermost circumference of the coil and an insulating member pasted without a gap on the end surface (lower side in the drawing) of the coil 2 in the step (a). And provide. The protection member 13 is provided with a cut portion C1 at a position where the unit core 11 is inserted, which will be described in detail later.

  In the step (b), the unit iron core 11 formed in an inverted U shape is sequentially inserted into the protective member 13. In the figure, they are inserted sequentially from the left position to the right position. The protective member 13 may be a single continuous member or a continuous member in which a plurality of divided members are bonded together with an adhesive tape or the like.

  In the step (c), the insertion of the unit core 11 is completed, and thereafter, the surface of the protection member 13 is positioned so as to be vertical. In the step (d), the opening portion of the upright inverted U-shaped unit core 11 is wrapped and rectangularly formed by lapping work while the end surface 11j on the wrap side of the coil 2 is covered with the protective member 13. . The figure shows the situation at this time.

In the step (e), the state of the unit core 11 after completion of the lapping operation is illustrated, but the end surface of the coil 2 is covered with the protective member 13 so that the operation can be performed without intrusion of amorphous debris into the coil 2. . In the step (f), the yoke portion on the lap side of the rectangular unit iron core 11 is wrapped by the protective member 13 to prevent the amorphous fragments from falling off.
In the step (g), the unit iron core 11 configured as described above is raised and completed.

  A modification of the method for assembling the iron core coil assembly 3 will be described with reference to FIGS. Referring to FIG. 11, in this modification, a protective member made of an insulating material is provided on both upper and lower end surfaces of coil 2. FIG. 11 shows the unit core 11 that is formed in an inverted U shape by opening the lap portion after annealing. The unit core 11 has a reinforcing member 15 for giving the unit core 11 strength on the innermost periphery. A reinforcing member 16 made of a silicon steel plate is provided on the outermost periphery.

  With reference to FIG. 12, the process of inserting the unit iron core 11 formed in the inverted U shape of FIG. In the step (a), a protective member 13 formed of an insulating member or a winding frame 23 on the innermost circumference of the coil and an insulating member pasted without a gap on the end surface (lower side in the drawing) of the coil 2 in the step (a). Is provided. The protection member 13 is provided with a cut portion C1 at a position where the unit core 11 is inserted, which will be described in detail later.

  In the step (b), the unit iron core 11 formed in an inverted U shape is sequentially inserted into the protective member 13. In the figure, the insertion is sequentially performed from the left position to the right position. The protective member 13 may be a single continuous member or a continuous member obtained by bonding a plurality of divided members with an adhesive tape or the like.

  In the step (c), as shown in the figure, the protective member 17 formed of an insulating material is attached only to the core portion located outside the two coils on the outside of the four of the unit cores 11, and the other portions. Do not stick and leave it as it is. In addition, protective members 13a and 13b formed of an insulating material that is affixed to the innermost peripheral insulating member or the winding frame 23 with no gap are provided on the upper and lower end surfaces of the coil 2.

  Next, the unit iron core 11 formed into an inverted U shape is inserted into the protection members 13a and 13b. The protective members 13a and 13b may be a single continuous member or a continuous member obtained by bonding a plurality of divided members with an adhesive tape or the like. And the protective material 17 and protective member 13a, 13b which were previously stuck are affixed without gap.

  In the step (d), after that, the opening portion of the unit iron core 11 formed in an inverted U shape is positioned so as to facilitate the lapping operation, and the lapping operation is performed. In step (e), the lapping operation is completed, and rectangular molding is performed. In the step (f), the upper and lower yoke portions of the rectangular unit iron core 11 are encased by the protective members 13a and 13b. Next, in the step (g), the unit core 11 is erected.

  In this manner, the iron core coil assembly 3 can be assembled while preventing the amorphous fragments from falling off. If assembled in this way, it is not necessary to insulate each unit iron core 11 in advance, and it is possible to easily prevent debris from falling off.

  A second modification of the method for assembling the iron core coil assembly will be described with reference to FIG. An example of the method of sticking the protective member 13 to the innermost insulating member of the coil or the winding frame 23 is shown. In FIG. 14A, a cut portion C1 is formed in the protective member 13 which is a rectangular insulating material. FIG. 14B is an enlarged view of the cut portion C1.

  In FIG. 14A and FIG. 14B, a mountain-shaped portion 131 is formed by folding a triangular insulating material piece generated in the cut portion C1 downward. The chevron 131 is adhered to the insulating member or the winding frame 23 on the innermost periphery of the coil without any gaps with an adhesive tape 18a such as a craft tape. Furthermore, it is preferable to stick the adhesive tape 19 to the corners inside the coil window for reinforcement. Moreover, it does not replace even if it sticks with an adhesive instead of the adhesive tape 19.

  Next, with reference to FIG. 15, another method of attaching the protective member 13 to the innermost coil insulating member or the winding frame 3 will be described. As shown in FIG. 15A, a cut-off portion C2 having a coil window shape is formed in the protective member 13 which is a rectangular insulating material. FIG. 15B is an enlarged view of the cutout portion C2.

  As shown in the figure, the cut-off portion C2 is aligned with the edge of the coil window, and attached to the innermost insulating member or the winding frame 3 with an adhesive tape 18b such as craft tape without any gap. Furthermore, you may stick the adhesive tape 19 to the inner corner | angular part of a coil window for reinforcement. The above example is an example of a three-phase transformer having a five-legged iron core. However, if an amorphous wound iron core having a core portion with three or more legs is used, amorphous fragments can be prevented from falling off by the same method.

  In addition to the above example, the same can be applied to a transformer having an iron core structure in which a plurality of unit iron cores 11 in two or more rows are arranged in the iron core width direction. In this case, a plurality of unit cores arranged in the width direction of the core may be covered with a protective material made of an insulating member for each row at once, or covered with a protective member made of an insulating member for all rows at once. There is no problem.

  As described above, according to the method for assembling an iron core coil assembly described in detail, in an amorphous iron core transformer having three or more wound cores, the amorphous iron core can be easily protected without deteriorating the characteristics of the transformer. It is possible to provide an amorphous iron core transformer that prevents the dissipation of amorphous debris.

Next, when the transformer container 4 has the cooling fins 42 on the outside, the temperature rise of the transformer can be reduced. The amorphous core transformer of the present embodiment generates less heat loss than the amorphous core transformer of the conventional example. Therefore, the temperature rise is low, the height of the cooling fins is lowered, the number is reduced, and the cooling area is narrowed. Is possible. For example, since the height of the cooling fin 42 may be about 17 mm to 280 mm, it can be reduced by about 20% as compared with the amorphous transformer of the conventional example. The total surface area of the cooling ^fins, and 0m ² ~100m 2 about. Moreover, since the surface of the transformer container also has a role of cooling, the total surface area of the cooling fins and the transformer container is preferably 130 m ² or less. In addition, a cooling fin can raise intensity | strength as a transformer container rib. And the transformer container 4 accommodates the iron core coil assembly 3 and insulating oil inside, and has the external terminal 41 grade | etc., Outside. As the insulating oil, one that has been degassed in advance or saturated with nitrogen gas so as not to contain gas inside is used. The external terminal 41 is connected to the coil 2 by a line line. The cooling fins release heat generated from the internal coil 2 and the like to the atmosphere.

  In the above description of the embodiments and the like, the amorphous iron core transformer in which the transformer container 4 is filled with insulating oil has been described. However, the same effect can be obtained with an amorphous iron core transformer filled with mold resin. In addition to a three-phase transformer having a five-leg iron core, a single-phase transformer can be used, and an example is shown in FIG. The amorphous iron core transformer includes an iron core coil assembly 3, an iron core 1, and a coil 2. The coil includes a primary coil 21, a secondary coil 22, a winding frame 26, and a winding frame spacer 262. An insulating member 261 is inserted into the slit so as not to form a one-turn coil in the winding frame 26.

Explanatory drawing of the iron core coil assembly of the amorphous iron core transformer of an Example. Explanatory drawing of the A surface horizontal cross section of the iron core coil assembly of the amorphous iron core transformer of an Example. Explanatory drawing of the external appearance of an amorphous iron core transformer. Explanatory drawing of duct space etc. in the coil of an amorphous iron core transformer. Explanatory drawing of the iron core coil assembly of an amorphous iron core transformer. Explanatory drawing of the coil of the amorphous iron core transformer of an Example. Explanatory drawing of an example of the winding frame of the coil of the amorphous iron core transformer of an Example. The model explanatory drawing of an example of the unit core of an amorphous iron core transformer. Explanatory drawing of an example of the assembly process of an amorphous iron core transformer. Explanatory drawing of an example of the iron core coil assembly of an amorphous iron core transformer. An explanatory view of an example of a unit iron core of an amorphous iron core transformer. Explanatory drawing of the modification of the assembly process of an amorphous iron core transformer. The model explanatory drawing of an example of an iron core coil assembly. The model explanatory drawing of an example of the protective material in an iron core coil assembly. The model explanatory drawing of the protective material in an iron core coil assembly. An explanatory view of an example of a single phase amorphous iron core transformer.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Winding iron core 11 Unit iron core 12, 14 Insulating member 13, 17 Protection member 15, 16 Reinforcement member 18, 19 Adhesive tape 2 Coil 21 Primary coil 22 Secondary coil 23 Rod-shaped member 24 Duct space 25 Duct space no part 26 Winding frame 261 Insulating member 262 Winding frame spacer 3 Iron coil assembly 31 Iron core upper clamp 32 Iron core lower clamp 33 Coil support 34 Stud 35 U-shaped clamp 36 E-shaped clamp 4 Container 41 External terminal 42 External fin

Claims (12)

In an amorphous transformer comprising an iron core coil assembly formed by assembling a wound iron core made of an amorphous magnetic ribbon and a coil into which the wound iron core is inserted,
The coil includes a coil made of a copper conductor and a coil made of an aluminum conductor, and is wound on a winding frame having a strength higher than that of the amorphous magnetic ribbon. In the amorphous iron core transformer according to claim 1,
The coil made of the copper conductor is a primary coil, while the coil made of the aluminum conductor is a secondary coil and is disposed outside the coil made of the copper conductor in the radial direction of the coil. Amorphous iron core transformer. In the amorphous iron core transformer according to claim 2,
The amorphous iron core transformer, wherein the primary coil has a converted current density higher than that of the secondary coil. In the amorphous iron core transformer according to claim 2 or 3,
The amorphous iron-core transformer, wherein the coil made of the aluminum conductor has a longer length in the coil axial direction than the coil made of the copper conductor. In the amorphous iron core transformer according to any one of claims 1 to 4,
An amorphous iron core transformer, wherein the copper conductor is a flat wire, while the aluminum conductor is an aluminum strip. In the amorphous iron core transformer according to any one of claims 1 to 5,
An amorphous core transformer having a transformer container for housing the core coil assembly. The amorphous iron core transformer according to claim 6,
The amorphous iron core transformer, wherein the transformer container is filled with an insulating cooling medium. The amorphous iron core transformer according to claim 7,
The amorphous iron core transformer, wherein the transformer container has cooling fins on the outside. The amorphous iron core transformer according to claim 8,
The amorphous core transformer, wherein the cooling fin has a height of 17 mm to 280 mm. The amorphous iron core transformer according to claim 8 or 9,
The amorphous iron core transformer, wherein the total surface area of the cooling fin and the transformer container is 130 m ² or less. In the amorphous iron core transformer according to any one of claims 1 to 10,
An amorphous iron core transformer, which is a three-phase transformer having a five-leg iron core. In the amorphous iron core transformer according to any one of claims 1 to 11,
An amorphous iron core transformer characterized by being a three-phase transformer having a capacity of 750 kVA or more and a wiring system of Δ-Δ.

Images