CN110775324A

CN110775324A - Automatic roll changing equipment

Info

Publication number: CN110775324A
Application number: CN201911271640.5A
Authority: CN
Inventors: 赵永青
Original assignee: Kunshan Qixie Mechanical And Electrical Equipment Co Ltd
Current assignee: Kunshan Qixie Mechanical And Electrical Equipment Co Ltd
Priority date: 2019-12-12
Filing date: 2019-12-12
Publication date: 2020-02-11

Abstract

The invention discloses automatic roll changing equipment which comprises a feeding assembly, a glue sealing assembly and a rolling assembly, wherein the glue sealing assembly is positioned above the feeding assembly, and the rolling assembly is positioned at the discharge end of the feeding assembly; the feeding assembly comprises a feeding runner, a feeding motor and a feeding ratchet wheel, wherein the feeding motor is positioned on one side of the feeding runner, and the feeding ratchet wheel is positioned at the rotating shaft end of the feeding motor; the adhesive sealing assembly comprises a blanking structure, a cutting structure corresponding to the blanking structure, a material taking structure positioned on one side of the cutting structure and a driving structure for driving the material taking structure to move, wherein the material taking structure corresponds to the material feeding channel; the winding assembly comprises a feeding structure and a winding structure located below the feeding structure, and the winding structure comprises a winding motor and a winding shaft located at the rotating shaft end of the winding motor. The invention has high automation degree, reduces the labor intensity of workers, improves the packaging efficiency and improves the revenue and earning benefits of enterprises.

Description

Automatic roll changing equipment

Technical Field

The invention belongs to the technical field of material belt winding, and particularly relates to automatic roll changing equipment.

Background

The electronic components are components of electronic elements and small-sized electric machines and instruments, are usually composed of a plurality of parts and can be commonly used in similar products; it is often referred to as some parts of the industries of electric appliances, radio, instruments, etc.

At present, electronic components adopts the material tape packing in a large number to cooperation the automated production of low reaches enterprise, electronic components is after the encapsulation test is accomplished, often need attach membrane formula material tape packing, and current packaging mode is for manual cooperation machine packing operation usually, and degree of automation is low, needs to consume a large amount of manpowers, has increased workman's intensity of labour, and is inefficient, has increased the cost-effectiveness of enterprise.

Disclosure of Invention

The invention overcomes the defects of the prior art and provides automatic roll changing equipment to solve the problems in the prior art.

In order to achieve the purpose, the invention adopts the technical scheme that: an automatic roll changing device comprises a feeding assembly, a glue sealing assembly and a rolling assembly, wherein the glue sealing assembly is positioned above the feeding assembly, and the rolling assembly is positioned at a discharge end of the feeding assembly; wherein: the feeding assembly comprises a feeding runner, a feeding motor and a feeding ratchet wheel, wherein the feeding motor is positioned on one side of the feeding runner, and the feeding ratchet wheel is positioned at the rotating shaft end of the feeding motor; the adhesive sealing assembly comprises a blanking structure, a cutting structure corresponding to the blanking structure, a material taking structure positioned on one side of the cutting structure and a driving structure for driving the material taking structure to move, wherein the material taking structure corresponds to the material feeding channel; the winding assembly comprises a feeding structure and a winding structure located below the feeding structure, the winding structure comprises a winding motor and a winding shaft located at the rotating shaft end of the winding motor, and the winding motor corresponds to the feeding runner.

In a preferred embodiment of the invention, a pressing structure is arranged on the feeding runner, the pressing structure comprises a fixed block and a pressing block, the pressing block is connected with the fixed block through a pressing spring, and the pressing block corresponds to the feeding runner.

In a preferred embodiment of the present invention, the feeding flow channel is a three-section structure, a material cutting structure is disposed at a connection position of a first section structure and a second section structure of the feeding flow channel, a material pressing structure is disposed at a connection position of the second section structure and a third section structure of the feeding flow channel, and a feeding groove is disposed in the feeding flow channel.

In a preferred embodiment of the invention, the material cutting structure comprises a material cutting cylinder, an inclined block positioned on a piston rod of the material cutting cylinder and a cutter matched with the inclined block, wherein the cutter is positioned at the connecting position of a first section structure and a second section structure of the material feeding channel; the material pressing structure comprises a material pressing cylinder and a material pressing pin located on a piston rod of the material pressing cylinder, and the material pressing pin corresponds to the feeding groove in position.

In a preferred embodiment of the invention, the blanking structure comprises a blanking tray, a blanking guide wheel, a clamping cylinder and a pulling-out cylinder, and the cutting structure comprises a cutting cylinder and a cutter positioned at the piston rod end of the cutting cylinder.

In a preferred embodiment of the present invention, the material taking structure includes a material taking cylinder and a material taking suction nozzle located at a piston rod end of the material taking cylinder, the driving structure includes a driving cylinder and a driving block located at a piston rod end of the driving cylinder, and the driving block is connected to the material taking cylinder through a guiding member.

In a preferred embodiment of the present invention, the feeding structure includes a feeding cylinder and a feeding frame located at a piston rod end of the feeding cylinder, and the feeding frame is connected with a piston rod of the feeding cylinder through a connecting rod.

In a preferred embodiment of the invention, a storage structure is arranged above the feeding structure, the storage structure comprises a plurality of discharging cylinders and stop pins positioned on piston rods of the discharging cylinders, and the discharging cylinders are distributed at intervals along the circumferential direction of the winding disc.

In a preferred embodiment of the present invention, clamping and positioning structures are disposed on both sides of the rolling structure, each clamping and positioning structure includes a front clamping cylinder and a rear clamping cylinder, and clamping plates are disposed on a piston rod of the front clamping cylinder and a piston rod of the rear clamping cylinder.

In a preferred embodiment of the present invention, a supporting disc structure is disposed on one side of the rolling structure, and the supporting disc structure includes a supporting disc cylinder and a supporting disc block located on a piston rod of the supporting disc cylinder.

The invention solves the defects in the background technology, and has the following beneficial effects:

according to the automatic packaging device, under the matching action of the feeding assembly, the glue sealing assembly and the winding assembly, automatic packaging of the material belt is realized, the automation degree is high, manual operation is not needed in the process, the labor intensity of workers is greatly reduced, the labor consumption is reduced, meanwhile, the packaging efficiency is greatly improved, and the revenue and income benefits of enterprises are improved.

Drawings

The invention is further explained below with reference to the figures and examples;

FIG. 1 is a schematic overall structure of a preferred embodiment of the present invention;

FIG. 2 is a schematic illustration of a partial explosion of a preferred embodiment of the present invention;

FIG. 3 is a schematic view of the structure of FIG. 2 from another view angle;

FIG. 4 is a schematic view of a sealant assembly according to a preferred embodiment of the present invention;

FIG. 5 is a partial schematic view of a preferred embodiment of the present invention;

FIG. 6 is a schematic view of the structure of FIG. 5 from another view angle;

FIG. 7 is an enlarged view of portion A of FIG. 6;

in the figure: 1. a frame; 2. a feeding assembly; 21. a feeding runner; 22. a feeding motor; 23. a feeding ratchet wheel; 3. a glue sealing assembly; 31. a blanking structure; 311. a blanking tray; 312. a blanking guide wheel; 313. a clamping cylinder; 314. pulling out the cylinder; 32. cutting the structure; 321. a cutting cylinder; 322. a cutter; 33. a material taking structure; 331. a material taking cylinder; 332. a material taking suction nozzle; 34. a drive structure; 341. a driving cylinder; 342. a drive block; 4. a winding component; 41. a feeding structure; 411. a feed cylinder; 412. a feeding frame; 42. a winding structure; 5. a compression structure; 51. a fixed block; 52. a compression block; 6. a material cutting structure; 61. a material cutting cylinder; 62. a sloping block; 63. a cutter; 7. a material pressing structure; 71. a material pressing cylinder; 72. a material pressing pin; 8. a material storage structure; 81. a discharging cylinder; 82. a material blocking pin; 9. clamping and positioning the structure; 91. a front clamping cylinder; 92. a rear clamping cylinder; 93. a clamping plate; 10. a support disc structure; 101. a disc supporting cylinder; 102. a supporting disc block; 11. a feed structure; 111. a guide bar; 112. a feeding guide wheel; 113. an upper guide wheel; 114. a lower guide wheel; 12. a tray structure; 121. a tray cylinder; 122. a tray pin; 13. a disc-closing structure; 131. a disc-closing motor; 132. a synchronous belt; 133. a carrier plate; 14. a control panel; 15. a material moving structure; 151. a material moving motor; 152. a lead screw; 153. a motion base; 16. a separation structure; 161. separating the cylinder; 162. and a separating table.

Detailed Description

The invention will now be described in further detail with reference to the accompanying drawings and examples, which are simplified schematic drawings and illustrate only the basic structure of the invention in a schematic manner, and thus show only the constituents relevant to the invention.

As shown in fig. 1 to 7, an automatic roll changing apparatus includes a feeding assembly 2, a sealing adhesive assembly 3 located above the feeding assembly 2, and a rolling assembly 4 located at a discharging end of the feeding assembly 2; wherein: the feeding assembly 2 comprises a feeding runner 21, a feeding motor 22 positioned on one side of the feeding runner 21 and a feeding ratchet wheel 23 positioned at the rotating shaft end of the feeding motor 22; the glue sealing assembly 3 comprises a blanking structure 31, a cutting structure 32 corresponding to the blanking structure 31, a material taking structure 33 positioned on one side of the cutting structure 32 and a driving structure 34 for driving the material taking structure 33 to move, wherein the material taking structure 33 corresponds to the feeding runner 21; the winding assembly 4 comprises a feeding structure 41 and a winding structure 42 located below the feeding structure 41, the winding structure 42 comprises a winding motor and a winding shaft located at the rotating shaft end of the winding motor, and the winding motor corresponds to the feeding runner 21 in position.

In this embodiment, still include frame 1, the material loading subassembly 2, it all is located frame 1 to glue subassembly 3 and rolling component 4, be provided with on frame 1 and move material structure 15, it is by moving material motor 151 to move material structure 15, lead screw 152 and motion seat 153 are constituteed, it drives lead screw 152 through the sector gear that a set of cooperation set up to move material motor 151, thereby make motion seat 153 move along lead screw 152 length direction, because material loading runner 21 is the syllogic structure, so under the effect of moving material structure 15, material loading runner 21 is close to rolling component 4 one end and can move, make the material area be close to the rolling charging tray, thereby realize the rolling operation to the material area.

In this embodiment, a separating structure 16 is disposed below the feeding runner 21, the separating structure 16 is composed of a separating cylinder 161 and a separating table 162, after the tape is attached, the separating cylinder 161 of the separating structure 16 drives a section of the feeding runner 21 close to the winding assembly 4 to move through the separating table 162, and the section of the feeding runner 21 is close to the winding tray in cooperation with the material moving structure 15.

In this embodiment, a feeding structure 11 is disposed at a starting end of the feeding flow channel 21, the feeding structure 11 is composed of a guide rod 111, a feeding guide wheel 112, an upper guide wheel 113, and a lower guide wheel 114, and the material tape sequentially passes through the lower guide wheel 114, the feeding guide wheel 112, and the upper guide wheel 113 to enter the feeding flow channel 21, so as to store a certain amount of material tape.

In this embodiment, the winding structure 42 is provided with the tray structure 12 on one side, and this tray structure 12 is composed of the tray cylinder 121 and the tray pin 122, and when the winding disc falls into the rotary shaft end of the winding motor, the tray cylinder 121 drives the tray pin 122 to move, and carries out the dead-locking positioning on the winding disc, and after waiting for the clamping positioning structure 9 to clamp and position the winding disc, the tray cylinder 121 withdraws again.

In this embodiment, a winding structure 13 is disposed below the winding structure 42, the winding structure 13 is composed of a winding motor 131, a synchronous belt 132 and a carrier plate 133, after the winding disc completes winding of the material strip, the clamping and positioning structure 9 resets, the winding disc falls onto the carrier plate 133 of the winding structure 13, the winding motor 131 drives the synchronous belt 132 to transmit, and the carrier plate 133 is driven to move up and down under the action of the synchronous belt 132, so as to facilitate the winding of the winding disc.

In this embodiment, the feeding flow channel 21 is a three-section structure, a material cutting structure 6 is disposed at a connection position of a first section structure and a second section structure of the feeding flow channel 21, a material pressing structure 7 is disposed at a connection position of the second section structure and a third section structure of the feeding flow channel 21, and a feeding chute is disposed in the feeding flow channel 21.

Specifically, after the material area got into the material loading groove of material loading way 21, under the material loading motor 22 effect of material loading subassembly 2, drive material loading ratchet 23 and rotate, material loading ratchet 23 and material area cooperation, make the material area continuously move, after the material area is full of whole material loading way 21, material loading motor 22 stop work, then the blank cylinder 61 of blank structure 6 drives cutter 63 through sloping block 62 and moves, this cutter 63 is two segmentation cutters 63 from top to bottom, under the effect of sloping block 62, upper segment cutter 63 can move simultaneously with lower section cutter 63, cut off the material area, after cutting off, the material cylinder 71 drive of pressing of material structure 7 presses material round pin 72 to move, the material area that will be located the material loading inslot compresses tightly.

When the material area cuts off and compresses tightly, the blanking structure 31 of gluing subassembly 3 carries out the unloading of sticky tape, then cuts the structure 32 and cuts the sticky tape, cuts the back, gets material structure 33 and gets the material to the sticky tape, then under drive structure 34 effect, attaches the sticky tape at the material area end.

Specifically, the blanking structure 31 includes a blanking tray 311, a blanking guide wheel 312, a clamping cylinder 313 and a pulling-out cylinder 314, the cutting structure 32 includes a cutting cylinder 321 and a cutter 322 located at a piston rod end of the cutting cylinder 321, the taking structure 33 includes a taking cylinder 331 and a taking suction nozzle 332 located at a piston rod end of the taking cylinder 331, the driving structure 34 includes a driving cylinder 341 and a driving block 342 located at a piston rod end of the driving cylinder 341, the driving block 342 is connected with the taking cylinder 331 through a guide member, during blanking, the clamping cylinder 313 clamps the adhesive tape, then the pulling-out cylinder 314 drives the clamping cylinder 313 to move to pull out the adhesive tape by a fixed length, then the cutting cylinder 321 of the cutting structure 32 drives the cutter 322 to cut the adhesive tape, after cutting, the taking cylinder 331 drives the taking suction nozzle 332 to suck the cut adhesive tape, then the driving cylinder 341 of the driving structure 34 drives the taking cylinder 331 to move vertically through the driving block 342, so that the adhesive tape is attached to the tail end of the cut material belt.

After the tape attachment is completed, the separation cylinder 161 of the separation structure 16 drives one section of the feeding runner 21 close to the winding disc to move through the separation table 162, and meanwhile, the material moving structure 15 is matched with the separation structure 16 to drive one section of the feeding runner 21 close to the winding disc to move, so that the material belt is close to the winding disc, and the winding operation on the material belt is realized.

In this embodiment, the feeding structure 41 includes a feeding cylinder 411 and a feeding frame 412 located at the piston rod end of the feeding cylinder 411, the feeding frame 412 is connected to the piston rod of the feeding cylinder 411 through a connecting rod, a storage structure 8 is disposed above the feeding structure 41, the storage structure 8 includes a plurality of material-discharging cylinders 81 and material-stopping pins 82 located on the piston rod of the material-discharging cylinders 81, the number of the material-discharging cylinders 81 is plural and distributed at intervals along the circumference of the winding disc, when the material-feeding channel 21 is close to a section of the winding disc to reach a target position, the material-discharging cylinders 81 of the storage structure 8 drive the material-stopping pins 82 to move, so that one winding disc falls onto the feeding frame 412 of the feeding structure 41, and then the feeding cylinder 411 drives the feeding frame 412 to turn over through the connecting rod, so that the winding disc falls into the tray structure 12, and the tray cylinder 121 of the tray structure 12, the pre-positioning of the winding disc is realized.

In this embodiment, winding structure 42 both sides all are provided with presss from both sides tight location structure 9, press from both sides tight location structure 9 and include preceding die clamping cylinder 91 and back die clamping cylinder 92, all be provided with clamp plate 93 on preceding die clamping cylinder 91 piston rod and the back die clamping cylinder 92 piston rod, after the coiling dish is pre-positioned, the preceding die clamping cylinder 91 that presss from both sides tight location structure 9 and the corresponding clamp plate 93 of back die clamping cylinder 92 drive move, press from both sides the coiling dish and press from both sides tightly, make winding structure 42's winding axle insert coiling dish central point department simultaneously, after pressing from both sides tight location and accomplishing, tray structure 12 resets.

In this embodiment, winding structure 42 one side is provided with props a set structure 10, props a set structure 10 including propping a set cylinder 101 and being located the vaulting disc piece 102 that props on a set cylinder 101 piston rod, and after the coiling dish reached the destination point, prop a set cylinder 101 drive vaulting disc piece 102 of a set structure 10 and move, support the coiling dish, avoid the coiling dish extrusion phenomenon to appear in the receipts material process.

After the supporting disc is completed, the winding motor of the winding structure 42 drives the winding shaft to move to drive the winding disc to rotate, the material belt is wound until the winding is completely completed, the clamping and positioning structure 9 resets after the winding is completed, the winding motor 131 of the winding structure 13 drives the support plate 133 to vertically move through the synchronous belt 132, the support plate 133 is close to the winding disc, and then the winding disc directly falls onto the support plate 133 to complete the discharging operation of the winding disc.

In this embodiment, be provided with compact structure 5 on material loading runner 21, compact structure 5 includes fixed block 51 and compact heap 52, and compact heap 52 is connected with fixed block 51 through pressure spring, and compact heap 52 corresponds with material loading runner 21 position, and compact heap 52 continuously compresses tightly the material area under pressure spring's tension, avoids the material area to appear popping out the phenomenon in the motion process, guarantees the stability of material area transport.

In this embodiment, a control panel 14 is disposed on the rack 1, a programmable PLC controller (model: mitsubishi FX3G-485BD) is disposed in the control panel 14, and the programmable PLC controller realizes overall control of the device.

In summary, the automatic packaging of the material belt is realized under the matching action of the feeding assembly 2, the glue sealing assembly 3 and the winding assembly 4, the degree of automation is high, manual operation is not needed in the process, the labor intensity of workers is greatly reduced, the labor consumption is reduced, meanwhile, the packaging efficiency is greatly improved, and the revenue and income benefits of enterprises are improved.

In light of the foregoing description of the preferred embodiment of the present invention, it is to be understood that various changes and modifications may be made by one skilled in the art without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.

Claims

1. The automatic roll changing equipment is characterized by comprising a feeding assembly, a glue sealing assembly positioned above the feeding assembly and a rolling assembly positioned at the discharge end of the feeding assembly; wherein:

the feeding assembly comprises a feeding runner, a feeding motor and a feeding ratchet wheel, wherein the feeding motor is positioned on one side of the feeding runner, and the feeding ratchet wheel is positioned at the rotating shaft end of the feeding motor;

the adhesive sealing assembly comprises a blanking structure, a cutting structure corresponding to the blanking structure, a material taking structure positioned on one side of the cutting structure and a driving structure for driving the material taking structure to move, wherein the material taking structure corresponds to the material feeding channel;

the winding assembly comprises a feeding structure and a winding structure located below the feeding structure, the winding structure comprises a winding motor and a winding shaft located at the rotating shaft end of the winding motor, and the winding motor corresponds to the feeding runner.

2. The automatic roll changing device according to claim 1, wherein a compression structure is arranged on the feeding runner, the compression structure comprises a fixed block and a compression block, the compression block is connected with the fixed block through a compression spring, and the compression block corresponds to the feeding runner in position.

3. The automatic roll changing equipment according to claim 1, wherein the feeding runner is a three-section structure, a material cutting structure is arranged at the connecting position of the first section structure and the second section structure of the feeding runner, a material pressing structure is arranged at the connecting position of the second section structure and the third section structure of the feeding runner, and a feeding groove is arranged in the feeding runner.

4. The automatic roll changing device according to claim 3, wherein the cutting structure comprises a cutting cylinder, a sloping block positioned on a piston rod of the cutting cylinder, and a cutter matched with the sloping block, and the cutter is positioned at the connecting position of the first section structure and the second section structure of the feeding channel; the material pressing structure comprises a material pressing cylinder and a material pressing pin located on a piston rod of the material pressing cylinder, and the material pressing pin corresponds to the feeding groove in position.

5. The automatic roll changing device according to claim 1, wherein the blanking structure comprises a blanking tray, a blanking guide wheel, a clamping cylinder and a pulling-out cylinder, and the cutting structure comprises a cutting cylinder and a cutter positioned at a piston rod end of the cutting cylinder.

6. An automatic roll changing device according to claim 1, wherein the material taking structure comprises a material taking air cylinder and a material taking suction nozzle located at the piston rod end of the material taking air cylinder, the driving structure comprises a driving air cylinder and a driving block located at the piston rod end of the driving air cylinder, and the driving block is connected with the material taking air cylinder through a guide piece.

7. An automatic roll changing device according to claim 1, characterized in that the feeding structure comprises a feeding cylinder and a feeding frame at the piston rod end of the feeding cylinder, and the feeding frame is connected with the piston rod of the feeding cylinder through a connecting rod.

8. The automatic roll changing equipment according to claim 7, wherein a storage structure is arranged above the feeding structure, the storage structure comprises a plurality of discharging cylinders and stop pins located on piston rods of the discharging cylinders, and the discharging cylinders are distributed at intervals along the circumferential direction of the winding trays.

9. The automatic roll changing device according to claim 1, wherein clamping and positioning structures are arranged on two sides of the rolling structure, each clamping and positioning structure comprises a front clamping cylinder and a rear clamping cylinder, and clamping plates are arranged on a piston rod of each front clamping cylinder and a piston rod of each rear clamping cylinder.

10. The automatic roll changing device according to claim 1, wherein a disc supporting structure is arranged on one side of the rolling structure, and the disc supporting structure comprises a disc supporting cylinder and a disc supporting block located on a piston rod of the disc supporting cylinder.