CN101211691B - Multiheaded full-automatic wire winder - Google Patents
Multiheaded full-automatic wire winder Download PDFInfo
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- CN101211691B CN101211691B CN2006101354210A CN200610135421A CN101211691B CN 101211691 B CN101211691 B CN 101211691B CN 2006101354210 A CN2006101354210 A CN 2006101354210A CN 200610135421 A CN200610135421 A CN 200610135421A CN 101211691 B CN101211691 B CN 101211691B
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Abstract
The invention discloses a bull full-automatic winding machine, which comprises a main shaft winding mechanism driving a coil frame so as to realize the winding, an automatic line arrangement mechanism for X, Y and Z three axles which can move freely along the transverse, longitudinal and vertical directions so as to realize the winding of the coil frame, a line clamping and cutting mechanism used for realizing clamping the end of the enameled wire at the initiation of the winding and cutting off the outgoing lines of the pins after the pins of the coil frame are wound and an electrical control mechanism used for realizing the control of the main shaft winding mechanism, the automatic line arrangement mechanism for X, Y and Z three axles and the line clamping and cutting mechanism. The invention has the advantages of reasonable structure, high automation degree, extended installation of automatic material loading, material allocating, twisting, flake drip and material unloading systems so as to realize the automation in the entire process, tidy line arrangement, accurate and reliable number of winding rounds, high control accuracy, convenient operation and adjustment, etc.
Description
Technical field
The present invention relates to a kind of coil winding machine, particularly relate to a kind of various multiheaded full-automatic wire winders that shaped framework coil is arranged of coiling that can be used for.
Background technology
Coil winding machine is a kind of equipment of optical, mechanical and electronic integration, existing coil winding machine is mainly by alternating current machine, and machine driving and electrical equipment control are formed, and machine driving comprises winding mechanism and wire-arranging mechanism, this coil winding machine in use mainly contains following shortcoming: the one, and automaticity is low, needs manual loading and unloading; The 2nd, the number of axle is few, mostly is 2 or 4, can't satisfy in enormous quantities, high efficiency production; The 3rd, to adopt heart-shaped cam and promoted the creel stand winding displacement, there is the gap creel stand in itself, causes winding displacement irregular; The 4th, winding displacement is adjusted inconvenient; The 5th, have only easy startup hold function with AC Motor Control, can't control winding turns accurately; The 6th, the coiling rotating speed is low, can't the speed change adjustment, and cause efficient low.
Summary of the invention
The objective of the invention is to overcome the deficiency of prior art, a kind of reasonable in design is provided, the automaticity height, winding displacement is neat, and the number of axle is many, and multiheaded full-automatic wire winder is extremely easily operated and adjusted to winding turns accurately and reliably.
The technical solution adopted for the present invention to solve the technical problems is: a kind of multiheaded full-automatic wire winder comprises:
One is used to install the pedestal of each mechanism, and the edge laterally is installed with a plurality of tensioners that are used to import enamelled wire side by side on the pedestal;
One is used to drive bobbin rotates to realize the main shaft winding mechanism of coiling, be fixed on the pedestal, the main shaft winding mechanism is provided with laterally side by side and the main shaft that driven by a main servo motor synchronous in a plurality of edges, and the front end of main shaft is provided with the socket part that can longitudinally pack bobbin into and bobbin is together rotated with main shaft;
One can be along laterally, vertically, vertical free movement is to realize the X to the bobbin coiling, Y, three automatic winding displacement mechanisms of Z, be fixed on the pedestal with main shaft winding mechanism cooperation position, X, Y, three automatic winding displacement mechanisms of Z are provided with a plurality of spinnerets that are used for winding displacement, a plurality of spinnerets are along laterally being located at side by side above the corresponding main shaft that the bobbin position is housed of main shaft winding mechanism institute, spinneret is provided with the spout that can send the enamelled wire that is pulled out by corresponding tensioner, spinneret is subjected to first servomotor, second servomotor, the driving of the 3rd servomotor moves freely at X, Y, on Z three direction of principal axis, bobbin is high speed rotating under main shaft drives, and drives enamelled wire by electric accurate control bobbin is twined;
One is used to be implemented in that coiling just begins to clamp enamel-cover the end of a thread and the clamp broken string mechanism that can cut off the pin outlet after the coiling of bobbin pin, be fixed in main shaft winding mechanism, X, Y, three automatic winding displacement mechanisms of Z and cooperatively interact on the pedestal of position, clamp broken string mechanism is provided with the clamp realized that a plurality of with corresponding spinneret matches and the clamp broken string parts of disconnection function, and a plurality of clamps broken string parts are respectively along in the service area that the spinneret that laterally is located at correspondence side by side winds the line to bobbin;
One is used to realize electrical control mechanism that the action of main shaft winding mechanism, X, Y, three automatic winding displacement mechanisms of Z, clamp broken string mechanism is controlled, be installed on the pedestal, the control output of electrical control mechanism is connected to main servo motor, first servomotor, second servomotor, the 3rd servomotor respectively.
Described main shaft winding mechanism comprises the main servo motor that is used to control rotating speed and winding turns, the electromagnetic brake that can effectively brake movement system, variable-speed shaft system, main shaft is with synchronously, main spindle box, main shaft, main servo motor and main spindle box are contained in respectively on the pedestal of mated position, a plurality of main shafts and two variable-speed shaft systems are contained in the main spindle box respectively, two electromagnetic brakes are contained in two variable-speed shafts respectively and fasten, the main servo motor links by synchronous band and two variable-speed shaft systems, two variable-speed shafts system links with the corresponding main shaft as driving shaft by synchronous band respectively, and each main shaft is with synchronously with series system and as the main shaft of driving shaft by main shaft respectively and is linked; Main shaft adopts the symmetric double key joint to make main shaft that good dynamic balance performance be arranged on main shaft and synchronous pulley under high-speed motion state.
Described X, Y, three automatic winding displacement mechanisms of Z comprise by the X of first driven by servomotor to moving component, by the Y of second driven by servomotor to moving component and by the Z of the 3rd driven by servomotor to moving component, X is installed on the pedestal to moving component, Y is fixed in X on moving component to moving component, Z is fixed in Y to moving component to moving component, and spinneret is contained in Z on moving component.
Described X comprises that to moving component the mount pad, first servomotor, X of pedestal are to mobile frame, along first guide post of laterally putting, along first ball screw of laterally putting, X is connected between two mount pads by first guide post and linear bearing to mobile frame, X is connected with first ball screw to mobile frame, first ball screw is connected with the output shaft of first servomotor, and first servomotor is contained on the pedestal.
Described Y comprises second servomotor to moving component, along the middle clamping bar of laterally putting, second guide post of longitudinally putting, second ball screw of longitudinally putting, second servomotor is installed in the side of X to mobile frame, second ball screw be installed in X in mobile frame and be installed in the middle clamping bar of X in mobile frame equally and be connected, second ball screw is connected with the output shaft of second servomotor, the two ends of middle clamping bar respectively with 2 second guide post Joints, 2 second guide posts are slidingly mounted on X respectively on mobile frame, each end of 2 second guide posts respectively with Z to the moving component Joint.
Described Z comprises the 3rd servomotor to moving component, along the guide holder of vertically putting, along the 3rd guide post of vertically putting, along the 3rd ball screw of vertically putting, guide holder respectively with the end Joint of Y to two second guide posts of moving component, the 3rd servomotor is installed on the guide holder, the 3rd ball screw is connected with the output shaft of the 3rd servomotor, the 3rd ball screw is connected with Z axle clamp bar, the two ends of Z axle clamp bar respectively with the bottom Joint of the 3rd guide post, the 3rd guide post slips in guide holder, the upper end of 2 the 3rd guide posts links with the two ends of spraying screw mandrel respectively, is installed with a plurality of spinnerets side by side on the spray screw mandrel.
Described Z also comprises tilt cylinder, swing seat on moving component, two swing seats are fixed in the upper end of two the 3rd guide posts respectively, and two tilt cylinders correspondence respectively are contained in the swing seat place, and the spray screw mandrel is connected between two tilt cylinders.
Described clamp broken string mechanism comprises side-to-side movement broken string parts, 90 degree tilting members, clamp broken string parts and off-line head member; Side-to-side movement broken string parts comprise supporting seat, mobile cylinder, fixed block, guide rod, and two move cylinder is separately fixed in the supporting seat, and fixed block is contained in two centres of moving cylinder movably, fixed block and guide rod Joint, and guide rod slips on supporting seat; 90 degree tilting members comprise side plate, tilt cylinder, pendulum plate, and two side plates are fixed in two ends of guide rod respectively, and two tilt cylinders are contained in respectively on two side plates, and the pendulum plate links by gear and tilt cylinder, and a plurality of clamp broken string parts are contained in respectively on the pendulum plate side by side; Clamp broken string parts comprise rotating shaft, fixed axis, off-line cover, and rotating shaft links with the motor output that is fixed on the pendulum plate, and fixed hub fixes outside rotating shaft and with the pendulum plate, and the off-line cover is enclosed within outside the fixed axis; The off-line head member comprises off-line cylinder, off-line plate, guide rod, and off-line cylinder and off-line plate link, off-line plate and guide rod top Joint, off-line plate and the clamping mutually of off-line cover.
Described electrical control mechanism adopts servo-control system, PLC, man-machine interface, adopt MECHATROLINK-II (10mbps) to realize high-speed motion control between SERVO CONTROL and the PLC, improve motion control between seasonable, have the location accurately, the complete machine control system is stable, convenience operation.
In the use, enamelled wire, is guided on the spinneret to the ceramic wire-threading device that is installed on X, Y, three automatic winding displacement mechanisms of Z by tensioner, can drive enamelled wire at X by X, Y, three automatic winding displacement mechanisms of Z, Y, three directions of Z are (promptly horizontal, vertically, vertical) free movement.At first enamelled wire is around in the clamp broken string mechanism, enamelled wire the end of a thread is clamped in realization, again enamelled wire is followed according to requiring to be around on the pin of bobbin, the enamelled wire that is connected between clamp broken string parts and the bobbin can be broken from the pin root by the side-to-side movement broken string parts in the clamp broken string mechanism, then can be to thick enamelled wire by blade is installed, the sharp weapon of scissors and so on are cut off line.Bobbin then drives high speed rotating by the main shaft winding mechanism, and enamelled wire seesaws under the drive of X, Y, three automatic winding displacement mechanisms of Z and carries out winding displacement, can wind the line to bobbin.After coiling is finished, to another pin coiling of bobbin, on the parts that again wire-wound to clamp broken, the action of again line between bobbin pin and the clamp broken string parts being broken.Both finished the coiling cycle to a product.
The invention has the beneficial effects as follows, owing to adopted one to be used to drive the bobbin rotation to realize the main shaft winding mechanism of coiling, one can be along laterally, vertically, vertical free movement is to realize the X to the bobbin coiling, Y, three automatic winding displacement mechanisms of Z, one is used to be implemented in that coiling just begins to clamp enamel-cover the end of a thread and the clamp broken string mechanism and that can cut off the pin outlet after the coiling of bobbin pin is used for realizing to the main shaft winding mechanism, X, Y, three automatic winding displacement mechanisms of Z, the electrical control mechanism that the action of clamp broken string mechanism is controlled constitutes multiheaded full-automatic wire winder, has reasonable in design, the automaticity height, winding displacement is neat, the number of axle is many, winding turns accurately and reliably, operation and adjustment be advantage extremely easily, can follow the speed governing according to client and product requirement realization 8-24 axle; Winding displacement adopts X, Y, three automatic winding displacements of Z, by high-precision servo motor and ball screw, and the electrical equipment control winding displacement, make winding displacement neatly reliable, easy to adjust; Main motor adopts servomotor control, and electromagnetic brake at winding turns, can well be realized control on the rotating speed; Can increase the automatic feed material loading on this basis, twist thread automatically, automatic blanking, automatic tin sticky etc., the full-automatic operation of realization complete machine.
Description of drawings
Below in conjunction with drawings and Examples the present invention is described in further detail; But a kind of multiheaded full-automatic wire winder of the present invention is not limited to embodiment.
Fig. 1 is an organigram of the present invention;
Fig. 2 is the enlarged diagram of A portion among Fig. 1;
Fig. 3 is the organigram of main shaft winding mechanism of the present invention;
Fig. 4 is the organigram of X of the present invention, Y, three automatic winding displacement mechanisms of Z;
Fig. 5 is the organigram of clamp of the present invention broken string mechanism;
Fig. 6 is the organigram of the clamp broken string parts of clamp of the present invention broken string mechanism.
Embodiment
As shown in Figure 1 and Figure 2, a kind of multiheaded full-automatic wire winder of the present invention comprises:
One is used to install the pedestal 10 of each mechanism, and the edge laterally is installed with a plurality of tensioners 30 that are used to import enamelled wire 20 side by side on the pedestal;
One is used to drive bobbin 40 rotates to realize the main shaft winding mechanism 1 of coiling, be fixed on the pedestal 10, main shaft winding mechanism 1 is provided with laterally side by side and the main shaft 11 that driven by a main servo motor synchronous in a plurality of edges, and the front end of main shaft 11 is provided with the socket part that can longitudinally pack bobbin 40 into and bobbin is together rotated with main shaft;
One can be along laterally, vertically, vertical free movement is to realize the X to bobbin 40 coilings, Y, three automatic winding displacement mechanisms 2 of Z, be fixed on the pedestal 10 with main shaft winding mechanism 1 cooperation position, X, Y, three automatic winding displacement mechanisms 2 of Z are provided with a plurality of spinnerets 21 that are used for winding displacement, a plurality of spinnerets 21 are along laterally being located at main shaft 11 tops that 1 correspondence of main shaft winding mechanism is equipped with bobbin 40 positions side by side, spinneret 21 is provided with the spout that can send the enamelled wire 20 that is pulled out by corresponding tensioner 30, ceramic wire-threading device 538 is housed between spinneret 21 and the tensioner 30, spinneret 21 is subjected to first servomotor, second servomotor, the driving of the 3rd servomotor moves freely at X, Y, on Z three direction of principal axis, bobbin 40 is high speed rotating under main shaft drives, and drives 20 pairs of bobbins of enamelled wire 40 by electric accurate control and twines;
One is used to be implemented in that coiling just begins to clamp 20 in enamelled wire and the clamp broken string mechanism 3 that can cut off the pin outlet after the coiling of bobbin 40 pins, be fixed in main shaft winding mechanism 1, X, Y, three automatic winding displacement mechanisms 2 of Z and cooperatively interact on the pedestal 10 of position, clamp broken string mechanism 3 is provided with the clamp realized that a plurality of with corresponding spinneret 21 matches and the clamp broken string parts 31 of disconnection function, and a plurality of clamps broken string parts 31 are respectively along in the service area that the 21 pairs of bobbins of spinneret 40 that laterally are located at correspondence side by side wind the line;
One is used to realize electrical control mechanism (not shown) that the action of main shaft winding mechanism 1, X, Y, three automatic winding displacement mechanisms 2 of Z, clamp broken string mechanism 3 is controlled, be installed on the pedestal, the control output of electrical control mechanism is connected to main servo motor, first servomotor, second servomotor, the 3rd servomotor respectively.
As shown in Figure 3, main shaft winding mechanism 1 comprises the main servo motor 12 that is used to control rotating speed and winding turns, the electromagnetic brake 13 that can effectively brake movement system, variable-speed shaft is 14, main shaft synchronous pulley 15, main spindle box 16, main shaft 11, main servo motor 12 and main spindle box 16 are contained in respectively on the pedestal 10 of mated position, a plurality of main shafts 11 and two variable-speed shafts are 14 to be contained in respectively in the main spindle box 16, it is on 14 that two electromagnetic brakes 13 are contained in two variable-speed shafts respectively, main servo motor 12 is 14 to link by synchronous band and two variable-speed shafts, two variable-speed shafts be 14 respectively by main shaft synchronously band link with corresponding main shaft 11 as driving shaft, main shaft synchronous pulley 15 is contained on the main shaft 11, the main shaft synchronous pulley 15 of each main shaft 11 respectively by main shaft synchronously band link with series system and main shaft synchronous pulley 15 as the main shaft 11 of driving shaft.Wherein, main shaft adopts the symmetric double key joint to make main shaft that good dynamic balance performance be arranged main shaft 11 and synchronous pulley 15 under high-speed motion state.
In the motion process, after main servo motor 12 rotates, by two two stage speed change axles about synchronous band drive is 14 rotations, simultaneously variable-speed shaft is 14 to drive two main shafts 11 as driving shaft by band synchronously again and rotate, axle is fixed two synchronous pulleys 15 (except that both sides and middle two) on the main shaft 11, synchronous pulley 15 drives one by one of series system, thereby realized that whole main shaft is to rotate, synchronous pulley also can guarantee the synchronism and the accuracy of each rotation, assembly relation when present embodiment is 16 axles can change the fit of other even number class axle by that analogy into.
As shown in Figure 4, X, Y, three automatic winding displacement mechanisms 2 of Z comprise that Z that the Y that driven to moving component 51, by second servomotor 42 by the X of first driven by servomotor 41 drives to moving component 52 with by the 3rd servomotor 43 is to moving component 53, X is installed on the pedestal 10 to moving component 51, Y is fixed in X on moving component 51 to moving component 52, Z is fixed in Y to moving component 52 to moving component 53, and spinneret 21 is contained in Z on moving component 53.
Wherein, X comprises that to moving component 51 mount pad 511, first servomotor 41, X of pedestal are to mobile frame 512, along the first guide post (not shown) of laterally putting, along first ball screw of laterally putting 513, X is connected between two mount pads 511 by first guide post and linear bearing to mobile frame 512, X is connected with first ball screw 513 to mobile frame 512, first ball screw 513 is connected with the output shaft of first servomotor 41, and first servomotor 41 is contained on the pedestal 10.
During motion, first servomotor 41 drives first ball screw 513 makes X be free to move at directions X to mobile frame 512, and other parts all are to link together to mobile frame 512 by X, make other parts also can be along with X moves at directions X freely to mobile frame 512.
Y comprises second servomotor 42 to moving component 52, along the middle clamping bar of laterally putting 521, second guide post of longitudinally putting 522, second ball screw of longitudinally putting 523, second servomotor 42 is installed in the side of X to mobile frame 512, second ball screw 523 be installed in X in mobile frame 512 and be installed in the middle clamping bar 521 of X in mobile frame 512 equally and be connected, second ball screw 523 is connected with the output shaft of second servomotor 42, the two ends of middle clamping bar 521 respectively with 2 second guide posts, 522 Joints, 2 second guide posts 522 are slidingly mounted on X respectively on mobile frame 512, each end of 2 second guide posts 522 respectively with Z to moving component 53 Joints.
During motion, clamping bar 521 moved in the middle of second servomotor 42 drove by second ball screw 523, middle clamping bar 521 by with second guide post, 522 Joints, drive second guide post 522 along Y to moving, also driven simultaneously with the Z of second guide post, 522 Joints to moving component 53 along Y to free movement.
Z comprises the 3rd servomotor 43 to moving component 53, along the guide holder of vertically putting 531, along the 3rd guide post of vertically putting 532, along the 3rd ball screw of vertically putting 533, guide holder 531 respectively with the end Joint of Y to two second guide posts 522 of moving component, the 3rd servomotor 43 is installed on the guide holder 531, the 3rd ball screw 533 is connected with the output shaft of the 3rd servomotor 43, the 3rd ball screw 533 is connected with Z axle clamp bar 534, the two ends of Z axle clamp bar 534 respectively with the bottom Joint of the 3rd guide post 532, the 3rd guide post 532 slips in guide holder 531, the upper end of two the 3rd guide posts 532 links with the two ends of spraying screw mandrel 535 respectively, is installed with a plurality of spinnerets 21 side by side on the spray screw mandrel 535.
Z comprises also that on moving component 53 tilt cylinder 536, swing seat 537, two swing seats 537 are fixed in the upper end of two the 3rd guide posts 532 respectively, and two tilt cylinders 536 correspondence respectively are contained in swing seat 537 places, and spray screw mandrel 535 is connected between two tilt cylinders 536.
At Z the ceramic wire-threading device 538 corresponding with spinneret 21 quantity is housed also on moving component 53.
During motion, the 3rd servomotor 43 drives Z axle clamp bar 534 by the 3rd ball screw 533 and moves on the Z direction, Z axle clamp bar 534 and the 3rd guide post 532 are fixing, the 3rd guide post 532 by linear bearing guide holder 531 can be free along Z to moving, thereby the spinneret 21 that has driven the guide rod top carries out Z to motion.
Thereby the effects by three servomotors 41,42,43 and three cover ball screws 513,523,533 and guide rods have realized spinneret 21 at X, Y, and the free movement of three directions of Z can realize the automatic winding displacement function of coil winding machine.Tilt cylinder 536 is installed on the swing seat 537 and by a change-speed gearing 180 degree corners of tilt cylinder 536 is converted into 90 rotations of spending of spinneret 21, so that wind the line some special bobbins of function coiling.
As Fig. 5, shown in Figure 6, clamp broken string mechanism comprises side-to-side movement broken string parts, 90 degree tilting members, clamp broken string parts and off-line head member.Side-to-side movement broken string parts comprise supporting seat 321, mobile cylinder 322, fixed block 323, guide rod 324, two move cylinder 322 is separately fixed in the supporting seat 321, fixed block 323 is contained in two centres of moving cylinder 322 movably, fixed block 323 and guide rod 324 Joints, guide rod 324 slips on supporting seat 321; During motion, move left and right cylinder 322 promotes fixed block 323, and fixed block 323 and guide rod 324 Joints drive guide rod 324 and whole 90 degree tilting members, and clamp broken string parts can side-to-side movement.90 degree tilting members comprise side plate 331, tilt cylinder 332, pendulum plate 333, two side plates 331 are fixed in two ends of guide rod 324 respectively, two tilt cylinders 332 are contained in respectively on two side plates 331, and pendulum plate 333 links by gear and tilt cylinder 332, and a plurality of clamp broken string parts 31 are contained in respectively on the pendulum plate 333 side by side; 90 degree tilting members are driven by tilt cylinder 332, the corner of tilt cylinder 180 degree are become the swing of clamp broken string parts 90 degree by 1: 2 gear graduation.Clamp broken string parts comprise rotating shaft 311, fixed axis 312, off-line cover 313, and rotating shaft 311 links with the motor output that is fixed on pendulum plate 333, and it is outer and fix with pendulum plate 333 that fixed axis 312 is enclosed within rotating shaft 311, and off-line cover 313 is enclosed within outside the fixed axis 312; Rotating shaft 311 all is fan-shaped with fixed axis 312 heads, between certain angle is arranged, can allow rotating shaft 311 rotating certain angle, the edge of a knife by two segment angles can cut off twining superincumbent line.The off-line head member comprises off-line cylinder 341, off-line plate 342, guide rod 343, and off-line cylinder 341 links with off-line plate 342, off-line plate 342 and guide rod 343 top Joints, and off-line plate 342 overlaps 313 clampings mutually with off-line; By off-line cylinder 341 motion, move mutually along guide rod 343 between whole supporting seat 321 and the off-line plate 342, make off-line overlap 313 relative fixed axles 312 and rotating shaft 311 is passed in and out, the scrap wire on the broken string spool is deviate from.
Multiheaded full-automatic wire winder of the present invention, electrical control mechanism adopts servo-control system, PLC, man-machine interface, adopt MECHATROLINK-II (10mbps) to realize high-speed motion control between SERVO CONTROL and the PLC, improve motion control between seasonable, have the location accurately, the complete machine control system is stable, convenience operation.
In the use, enamelled wire 20 by tensioner 30 to the ceramic wire-threading device 538 that is installed on X, Y, three automatic winding displacement mechanisms 2 of Z, guide on the spinneret 21, can drive enamelled wire 20 at X by X, Y, three automatic winding displacement mechanisms 2 of Z, Y, three directions of Z (promptly horizontal, vertically, vertical) free movement.At first enamelled wire 20 is around in the clamp broken string mechanism 3, enamelled wire 20 the end of a thread are clamped in realization, again enamelled wire 20 is followed according to requiring to be around on the pin of bobbin 40, the enamelled wire 20 that is connected between clamp broken string parts 31 and the bobbin 40 can be broken from the pin root by the side-to-side movement broken string parts in the clamp broken string mechanism 3, then can be to thick enamelled wire by blade is installed, the sharp weapon of scissors and so on are cut off line.40 of bobbins pass through main shaft winding mechanism 1 and drive high speed rotating, and enamelled wire 20 seesaws under the drive of X, Y, three automatic winding displacement mechanisms 2 of Z and carries out winding displacement, can wind the line to bobbin 40.After coiling is finished, to another pin coiling of bobbin 40, on the parts 31 that again wire-wound to clamp broken, the action of again line between bobbin 40 pins and the clamp broken string parts 31 being broken.Both finished the coiling cycle to a product.
The foregoing description only is used for further specifying multiheaded full-automatic wire winder of the present invention; but the present invention is not limited to embodiment; every foundation technical spirit of the present invention all falls in the protection range of technical solution of the present invention any simple modification, equivalent variations and modification that above embodiment did.
Claims (8)
1. multiheaded full-automatic wire winder is characterized in that: comprising:
One is used to install the pedestal of each mechanism, and the edge laterally is installed with a plurality of tensioners that are used to import enamelled wire side by side on the pedestal;
One is used to drive bobbin rotates to realize the main shaft winding mechanism of coiling, be fixed on the pedestal, the main shaft winding mechanism is provided with laterally side by side and the main shaft that driven by a main servo motor synchronous in a plurality of edges, and the front end of main shaft is provided with the socket part that can longitudinally pack bobbin into and bobbin is together rotated with main shaft;
One can be along laterally, vertically, vertical free movement is to realize the X to the bobbin coiling, Y, three automatic winding displacement mechanisms of Z, be fixed on the pedestal with main shaft winding mechanism cooperation position, X, Y, three automatic winding displacement mechanisms of Z are provided with a plurality of spinnerets that are used for winding displacement, a plurality of spinnerets are along laterally being located at side by side above the corresponding main shaft that the bobbin position is housed of main shaft winding mechanism institute, spinneret is provided with the spout that can send the enamelled wire that is pulled out by corresponding tensioner, spinneret is subjected to first servomotor, second servomotor, the driving of the 3rd servomotor moves freely at X, Y, on Z three direction of principal axis, bobbin is high speed rotating under main shaft drives, and drives enamelled wire by electric accurate control bobbin is twined;
One is used to be implemented in that coiling just begins to clamp enamel-cover the end of a thread and the clamp broken string mechanism that can cut off the pin outlet after the coiling of bobbin pin, be fixed in main shaft winding mechanism, X, Y, three automatic winding displacement mechanisms of Z and cooperatively interact on the pedestal of position, clamp broken string mechanism is provided with the clamp realized that a plurality of with corresponding spinneret matches and the clamp broken string parts of disconnection function, and a plurality of clamps broken string parts are respectively along in the service area that the spinneret that laterally is located at correspondence side by side winds the line to bobbin;
One is used to realize electrical control mechanism that the action of main shaft winding mechanism, X, Y, three automatic winding displacement mechanisms of Z, clamp broken string mechanism is controlled, be installed on the pedestal, the control output of electrical control mechanism is connected to main servo motor, first servomotor, second servomotor, the 3rd servomotor respectively.
2. a kind of multiheaded full-automatic wire winder according to claim 1, it is characterized in that: described main shaft winding mechanism comprises the main servo motor that is used to control rotating speed and winding turns, the electromagnetic brake that can effectively brake movement system, variable-speed shaft system, main shaft is with synchronously, main spindle box, main shaft, main servo motor and main spindle box are contained in respectively on the pedestal of mated position, a plurality of main shafts and two variable-speed shaft systems are contained in the main spindle box respectively, two electromagnetic brakes are contained in two variable-speed shafts respectively and fasten, the main servo motor links by synchronous band and two variable-speed shaft systems, two variable-speed shafts system links with the corresponding main shaft as driving shaft by synchronous band respectively, and each main shaft is with synchronously with series system and as the main shaft of driving shaft by main shaft respectively and is linked; Main shaft adopts the symmetric double key joint to make main shaft that dynamic balance performance be arranged on main shaft and synchronous pulley under high-speed motion state.
3. a kind of multiheaded full-automatic wire winder according to claim 1, it is characterized in that: described X, Y, three automatic winding displacement mechanisms of Z comprise by the X of first driven by servomotor to moving component, by the Y of second driven by servomotor to moving component and by the Z of the 3rd driven by servomotor to moving component, X is installed on the pedestal to moving component, Y is fixed in X on moving component to moving component, Z is fixed in Y to moving component to moving component, and spinneret is contained in Z on moving component.
4. a kind of multiheaded full-automatic wire winder according to claim 3, it is characterized in that: described X comprises that to moving component the mount pad, first servomotor, X of pedestal are to mobile frame, along first guide post of laterally putting, along first ball screw of laterally putting, X is connected between two mount pads by first guide post and linear bearing to mobile frame, X is connected with first ball screw to mobile frame, first ball screw is connected with the output shaft of first servomotor, and first servomotor is contained on the pedestal.
5. a kind of multiheaded full-automatic wire winder according to claim 3, it is characterized in that: described Y comprises second servomotor to moving component, along the middle clamping bar of laterally putting, second guide post of longitudinally putting, second ball screw of longitudinally putting, second servomotor is installed in the side of X to mobile frame, second ball screw be installed in X in mobile frame and be installed in the middle clamping bar of X in mobile frame equally and be connected, second ball screw is connected with the output shaft of second servomotor, the two ends of middle clamping bar respectively with 2 second guide post Joints, 2 second guide posts are slidingly mounted on X respectively on mobile frame, each end of 2 second guide posts respectively with Z to the moving component Joint.
6. a kind of multiheaded full-automatic wire winder according to claim 3, it is characterized in that: described Z comprises the 3rd servomotor to moving component, along the guide holder of vertically putting, along the 3rd guide post of vertically putting, along the 3rd ball screw of vertically putting, guide holder respectively with the end Joint of Y to two second guide posts of moving component, the 3rd servomotor is installed on the guide holder, the 3rd ball screw is connected with the output shaft of the 3rd servomotor, the 3rd ball screw is connected with Z axle clamp bar, the two ends of Z axle clamp bar respectively with the bottom Joint of the 3rd guide post, the 3rd guide post slips in guide holder, the upper end of two the 3rd guide posts links with the two ends of spraying screw mandrel respectively, is installed with a plurality of spinnerets side by side on the spray screw mandrel.
7. a kind of multiheaded full-automatic wire winder according to claim 3, it is characterized in that: described Z also comprises tilt cylinder, swing seat on moving component, two swing seats are fixed in the upper end of two the 3rd guide posts respectively, and two tilt cylinders correspondence respectively are contained in the swing seat place, and the spray screw mandrel is connected between two tilt cylinders.
8. a kind of multiheaded full-automatic wire winder according to claim 1 is characterized in that: described clamp broken string mechanism comprises side-to-side movement broken string parts, 90 degree tilting members, clamp broken string parts and off-line head member; Side-to-side movement broken string parts comprise supporting seat, mobile cylinder, fixed block, guide rod, and two move cylinder is separately fixed in the supporting seat, and fixed block is contained in two centres of moving cylinder movably, fixed block and guide rod Joint, and guide rod slips on supporting seat; 90 degree tilting members comprise side plate, tilt cylinder, pendulum plate, and two side plates are fixed in two ends of guide rod respectively, and two tilt cylinders are contained in respectively on two side plates, and the pendulum plate links by gear and tilt cylinder, and a plurality of clamp broken string parts are contained in respectively on the pendulum plate side by side; Clamp broken string parts comprise rotating shaft, fixed axis, off-line cover, and rotating shaft links with the motor output that is fixed on the pendulum plate, and fixed hub fixes outside rotating shaft and with the pendulum plate, and the off-line cover is enclosed within outside the fixed axis; The off-line head member comprises off-line cylinder, off-line plate, guide rod, and off-line cylinder and off-line plate link, off-line plate and guide rod top Joint, off-line plate and the clamping mutually of off-line cover.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2006101354210A CN101211691B (en) | 2006-12-30 | 2006-12-30 | Multiheaded full-automatic wire winder |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2006101354210A CN101211691B (en) | 2006-12-30 | 2006-12-30 | Multiheaded full-automatic wire winder |
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| CN101211691A CN101211691A (en) | 2008-07-02 |
| CN101211691B true CN101211691B (en) | 2011-03-23 |
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| CN2006101354210A Active CN101211691B (en) | 2006-12-30 | 2006-12-30 | Multiheaded full-automatic wire winder |
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| CN101211691A (en) | 2008-07-02 |
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Effective date of registration: 20161028 Address after: 361000, Fujian, Xiamen, Haicang Road, No. 85 on the third floor Patentee after: XIAMEN HONGFA INDUSTRIAL ROBOT CO., LTD. Address before: 361000, Fujian, Xiamen Province, Huli Industrial Zone, building ten, on the west side of the third floor Patentee before: Xiamen Jinghe Electricity Automation Co., Ltd. |