CN2594225Y - Automatic metal wire winder - Google Patents
Automatic metal wire winder Download PDFInfo
- Publication number
- CN2594225Y CN2594225Y CN02283072.3U CN02283072U CN2594225Y CN 2594225 Y CN2594225 Y CN 2594225Y CN 02283072 U CN02283072 U CN 02283072U CN 2594225 Y CN2594225 Y CN 2594225Y
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- guide rail
- main shaft
- winding
- moving guide
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- Expired - Fee Related
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- 239000002184 metal Substances 0.000 title claims abstract description 15
- 238000004804 winding Methods 0.000 claims abstract description 28
- 238000009434 installation Methods 0.000 claims description 2
- 230000033001 locomotion Effects 0.000 abstract description 10
- 230000007246 mechanism Effects 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 230000000694 effects Effects 0.000 abstract description 2
- 238000012797 qualification Methods 0.000 abstract 1
- 238000006073 displacement reaction Methods 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000003825 pressing Methods 0.000 description 2
- FGRBYDKOBBBPOI-UHFFFAOYSA-N 10,10-dioxo-2-[4-(N-phenylanilino)phenyl]thioxanthen-9-one Chemical compound O=C1c2ccccc2S(=O)(=O)c2ccc(cc12)-c1ccc(cc1)N(c1ccccc1)c1ccccc1 FGRBYDKOBBBPOI-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000017105 transposition Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Coiling Of Filamentary Materials In General (AREA)
Abstract
本实用新型为一种金属线材自动卷绕机，包含卷绕机机体和电气控制部分。机体构造特点是将绕线卷筒7、工作台18等固定安装在动导轨22上，动导转轨22由滚珠丝杠副29拉动，从而实现绕线机构左右水平移动，进而实现绕卷层数的增加。电气控制部分主要由PLC及其3A、1PG模块组成。控制部分最终保证了卷绕线材的线速恒定和排线准确。本实用新型工作状态平稳，绕线效果令人满意，工效大为提高，产品合格率大为上升，工人劳动强度减轻。尤其是，它还能理想地卷绕具有一定强度和刚度的金属线材，生产应用和市场前景非常广阔。
The utility model relates to an automatic winding machine for metal wires, which comprises a winding machine body and an electrical control part. The structural feature of the body is that the winding reel 7 and the workbench 18 are fixedly installed on the moving guide rail 22, and the moving guide rail 22 is pulled by the ball screw pair 29, so as to realize the horizontal movement of the winding mechanism left and right, and then realize the number of winding layers. increase. The electrical control part is mainly composed of PLC and its 3A and 1PG modules. The control part finally guarantees the constant wire speed of the coiled wire and the accurate wire arrangement. The utility model has a stable working state, satisfactory winding effect, greatly improved work efficiency, greatly increased product qualification rate, and reduced labor intensity of workers. In particular, it can also ideally wind metal wires with certain strength and rigidity, and its production application and market prospects are very broad.
Description
Affiliated technical field
The utility model relates to a kind of metal wire rod sutomatic winding machine.
Background technology
At present, China's metal wire rod coiling machine all is that reel rotates when the coiling metal wire rod, but out-of-level moving, but other similar wire-arranging mechanisms such as dependence cam mechanism carry out winding displacement and coiling.This traditional wire-arranging mechanism changes layer at every turn and all can produce bigger linear deflection angle in the wire rod winding process.And the line power of dialling of mechanism is too little, the timely transposition of wire rod can not be changed layer, must be knocked by force with instrument by the workman, is easy to cause the distortion and the damage of wire rod.Also there is fault of construction in mechanism itself, and easy to wear, gap is big, transmission is not steady.Finally cause the every layer line of the coil of wire that lays out apart from inhomogeneous, two ends are irregular, and profile is not attractive in appearance, and spiral speed is also slow.Particularly when reeling thick harder wire rod, because the intensity height of wire rod, rigidity is big, and the mixed and disorderly phenomenon of this winding displacement is even more serious.Enterprises production efficiency is low, poor product quality, time-consuming, and economic benefit is affected.This a great problem is perplexing metallic wire coil always and is detouring already.
The utility model content
In order to overcome the defective that above-mentioned metal wire rod coiling machine exists, the utility model provides a kind of decapacitation to make outside reel rotates, can also make reel along the axis direction uniform movement, and can make wire rod only along the permanent metal wire rod sutomatic winding machine that linear speed is sent to, degree of automation is higher of coil of wire tangential direction.
The technical scheme that its technical matters that solves the utility model adopts is: the metal wire rod sutomatic winding machine, comprise machinery and electrical control two parts, the technical characterictic of its mechanics shows: stepping motor 24 links by coupler 25,28 and ball screw assembly, 29, and moving guide rail 22 adopts Bolt Connection with the nut of ball wire bar pair 29.By ball screw assembly,, the takeoff output of stepping motor 24 drives moving guide rail 22 and does reciprocating linear motion to moving guide rail 22.Moving guide rail 22 with decide guide rail 23 and cooperate installation, decide guide rail 23 and pass through bearing 26,30 supports.Bench board 18 is fixed on the moving guide rail 22, and servo-actuated guide rail 22 does reciprocating linear motion.Retarder 15 and variable-frequency motor 21 are fixed on the bench board 18.Variable-frequency motor 21 arrives retarder 15 by driving pulley 20, belt 19, driven pulley 16 with transmission of power.Retarder 15 arrives main shaft 3 by coupler 14 with transmission of power, and two bearings 12 are housed on the main shaft 3, and bearings is on bearing seat 13, and bearing seat 13 is fixed on the bench board 18.Main shaft 3 and fixation clip 11 link by key and screw, and fixed dam 10 links with fixation clip 11 usefulness screws.Roll support plate 9 supports cable winding drum 7 as skeleton, and roll support plate 9 one ends are installed on the fixation clip 11 with pin, and the other end stretches out from the shifting board of cable winding drum 7 these parts.Roll support plate 9 is connected with umbrella skeleton 6, when umbrella skeleton 6 near the connecting rod of axle vertically when right-hand member slides, umbrella skeleton 6 is done the umbrella shape contraction near the connecting rod pulling stay bearing plate of stay bearing plates.Internal and external threads sleeve 4 connects by outside thread and small handwheel 1, connects by negative thread and main shaft 3.Umbrella skeleton 6 and main shaft 3 are that flat key connects, and can horizontally slip vertically.Rotate small handwheel 1, can compress or unclamp the shifting board of cable winding drum 7, rotate big handwheel 2 and can spur umbrella skeleton 6 and slide to main shaft 3 right-hand members by movable pressing board 5; Also can promote umbrella skeleton 6 and slide, hold out against up to umbrella skeleton 6 and forcing inhibiting device screw thread top to be overlapped till 8 to main shaft 3 left ends.Screw thread top cover 8 and main shaft 3 are thread connection.The technical characterictic of electric control system shows: the signal input part that is contained in code device signal mouth on guide wheel and the retarder and PLC connects, the signal input part of the signal input part of 1PG and 3A module connects with the signal output part of PLC respectively, the signal output part of 1PG connects with driving power, driving power connects with stepping motor, the signal output part of 3A module connects with frequency converter, and frequency converter connects with variable-frequency motor.3A module and PLC are fitted together, and the 1PG module hangs over PLC outward and installs on the frid, and PLC, 3A module, 1PG module, driving source for step motor are installed in the electrical control cabinet, and frequency converter is contained in separately in another control housing.
The beneficial effects of the utility model are: because bench board 18 is installed in above the moving guide rail, this just makes that cable winding drum 7 can also be along axis crank motion at the uniform velocity except that around rotational; Because this mechanical control is PLC control and frequency control, thereby change traditional mechanical type step speed regulation mode into the stepless frequency control mode, can realize that the permanent linear speed of wire rod sends to, outward appearance is neat, even, compact behind the coiling, and winding efficiency also greatly improves.Especially, the utility model can also be reeled ideally and be had the metal wire rod of certain strength and stiffness.
Description of drawings
The utility model is described in further detail below in conjunction with drawings and Examples and principle of work.
Fig. 1 is a constructional drawing of the present utility model.
Fig. 2 is a system of the present utility model control scheme drawing.
Among Fig. 1: 1 small handwheel, 2. big handwheel, 3. main shaft, 4. internal and external threads sleeve, 5. movable pressing board, 6. umbrella skeleton, 7. cable winding drum, 8. screw thread top cover, 9. roll support plate, 10 fixed dams, 11. fixation clips, 12. bearings, 13. bearing seat, 14. coupler, 15. retarders, 16. driven pulley, 17. coders, 18. bench board, 19. belt, 20. driving pulleys, 21. variable-frequency motors, 22. moving guide rail, 23. decide guide rail, 24. stepping motors, 25. coupler, 26. bearings, 27. bearing seats, 28. coupler, 29. ball screw assembly,s, 30. bearings.
The specific embodiment
A fixing line sending frame is housed in the dead ahead of cable winding drum 7 of the present utility model, the metal wire rod of need reeling thus fixedly the line sending frame be sent on the cable winding drum 7.In Fig. 1, ball screw assembly, 29 moves the left and right sides straight line that the rotation of stepping motor 24 changes bench board 18 into, has realized the motion of metal wire rod winding displacement.Travel switch is equipped with at the two ends of moving guide rail 22 stroke range, can accurately determine moving guide rail about turn to mobile, thereby stacked the adding of volume on the realization reel 7.Frequency Converter Control variable-frequency motor 21, variable-frequency motor drives reel 7 and rotates through coupler 14, main shaft 3 again by the worm type of reduction gearing 15 of belt 19 transmission 1:40, has realized the coiling campaign of metal wire rod, in concrete winding process, must keep the linear speed of wound skein product constant.That is to say that in case selected linear velocity, when reeling this group wire rod, linear velocity remains constant.According to V=ω r, along with the increase of the wound skein product number of turns on the reel, radius r increases, and V is constant for retention wire speed, and then angular velocity omega must reduce gradually.Obviously, the winding displacement motion and the motion of reeling must be coordinated mutually, and these are just assigned to realize by electrical control division.
According to Fig. 2 as seen, the PLC Programmable Logic Controller is realized the centralized control to stepping motor and variable-frequency motor.Concrete control process can be divided into two parts: first, by the coder that is contained in respectively on guide wheel and the retarder the real-time detected data-signal in scene is flowed to PLC, carry out computing, check, check and correction by PLC, PLC controls frequency converter according to the result of computing, again by the Frequency Converter Control variable-frequency motor, realize the infinite speed variation of variable-frequency motor, to keep the linear velocity constant of wound skein product.In control of the present utility model, what PLC sent and received is digital signal, and frequency converter sends and what receive is analog signal, thereby has adopted a 3A module to realize the D/A conversion of signal between PLC and frequency converter.Second portion, rotating speed according to reel comes the control step motor by PLC, the rule of a line footpath of movable workbench stroke when stepping motor turns around according to reel, drive ball-screw and realize the sway of bench board, winding displacement motion and coiling motion have realized closely cooperating, co-ordination thereby make.In the utility model, in PLC plug-in a 1PG module, be used for realizing the distribution of the step-by-step impulse of drive stepping motor.
The utility model operates steadily, and the coiling effect is satisfactory, and work efficiency greatly improves, and product quality rises greatly, and labor strength alleviates.The utility model has the production promotional value very much, has very open market outlook.
Claims (1)
1. metal wire rod sutomatic winding machine, comprise mechanics and electrical control part, it is characterized in that: stepping motor (24) links by coupler (25), coupler (28) and ball screw assembly, (29), and moving guide rail (22) adopts Bolt Connection with the nut of ball screw assembly, (29); Moving guide rail (22) with decide guide rail (23) and cooperate installation, decide guide rail (23) and pass through bearing (26), bearing (30) support; Bench board (18) is fixed on the moving guide rail (22), and retarder (15) and variable-frequency motor (21) are fixed on the bench board (18); Variable-frequency motor (21) connects by driving pulley (20), belt (19), driven pulley (16) and retarder (15); Retarder (15) connects by coupler (14) and main shaft (3); Two bearings (12) are housed on the main shaft (3), and bearings is on bearing seat (13), and bearing seat (13) is fixed on the bench board (18); Main shaft (3) and fixation clip (11) link by key and screw, and fixed dam (10) links with screw with fixation clip (11); Roll support plate (9) supports cable winding drum (7), and roll support plate (9) one ends are installed on the fixation clip (11) with pin, and the other end stretches out from the slot on the shifting board of these parts of cable winding drum (7); Roll support plate (9) is connected with the screw of umbrella skeleton (6), and the outside thread of internal and external threads sleeve (4) and small handwheel (1) connect, and negative thread and main shaft (3) connect; Umbrella skeleton (6) and main shaft (3) are that flat key connects, and screw thread top cover (8) and main shaft (3) are thread connection; The signal input part that is contained in code device signal mouth on guide wheel and the retarder and PLC connects, the signal input part of the signal input part of 1PG and 3A module connects with the signal output part of PLC respectively, the signal output part of 1PG connects with driving power, driving power connects with stepping motor, the signal output part of 3A module connects with frequency converter, and frequency converter connects with variable-frequency motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN02283072.3U CN2594225Y (en) | 2002-10-14 | 2002-10-14 | Automatic metal wire winder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN02283072.3U CN2594225Y (en) | 2002-10-14 | 2002-10-14 | Automatic metal wire winder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2594225Y true CN2594225Y (en) | 2003-12-24 |
Family
ID=33745001
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN02283072.3U Expired - Fee Related CN2594225Y (en) | 2002-10-14 | 2002-10-14 | Automatic metal wire winder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2594225Y (en) |
Cited By (22)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100449298C (en) * | 2005-12-27 | 2009-01-07 | 中国矿业大学 | Wire rope winding follower |
| CN101209787B (en) * | 2007-12-25 | 2012-05-23 | 天津工业大学 | Sealing wool top coiling apparatus |
| CN101125621B (en) * | 2007-09-13 | 2012-07-04 | 苏州奥智机电设备有限公司 | Winding device for rewinding machine |
| CN102694447A (en) * | 2011-11-15 | 2012-09-26 | 上海永进电缆(集团)有限公司 | Energy-saving control system for stranding machines |
| CN102837992A (en) * | 2012-10-08 | 2012-12-26 | 苏州宇邦新型材料有限公司 | Reel-up system and reel-up method thereof |
| CN102963744A (en) * | 2012-12-03 | 2013-03-13 | 东华大学 | Coiler with variable support stiffness |
| CN103325561A (en) * | 2013-05-20 | 2013-09-25 | 浙江郑诺复合材料有限公司 | Large automatic winding machine for amorphous and ultrafine-crystalline thin strips |
| CN104044954A (en) * | 2014-06-27 | 2014-09-17 | 中国电子科技集团公司第八研究所 | Movable optical fiber active take-up and pay-off assembly |
| CN104438964A (en) * | 2014-12-03 | 2015-03-25 | 马鞍山市天钧机械制造有限公司 | Ring rolling machine and processing method for reinforcing ring for wheel cage |
| CN104743378A (en) * | 2015-01-09 | 2015-07-01 | 安徽凯恩特科技有限公司 | Pushing device |
| CN104787553A (en) * | 2015-04-22 | 2015-07-22 | 湖州市石淙万红丝织厂 | Manual cloth roll fixing device |
| CN104860016A (en) * | 2015-04-22 | 2015-08-26 | 湖州市石淙万红丝织厂 | Manual type rotatable two-way fabric coiling block fixing device |
| CN104860017A (en) * | 2015-04-22 | 2015-08-26 | 湖州市石淙万红丝织厂 | Manual type rotatable fabric coiling block fixing device |
| CN105293136A (en) * | 2014-07-03 | 2016-02-03 | 上海迎鑫实业有限公司 | Carrier band collecting device |
| CN105403600A (en) * | 2015-11-10 | 2016-03-16 | 江苏省无线电科学研究所有限公司 | Automatic ion bridge wire winding machine |
| CN105665585A (en) * | 2014-12-03 | 2016-06-15 | 马鞍山市天钧机械制造有限公司 | Machining method for strengthening ring for wheel cage |
| CN106734436A (en) * | 2016-11-30 | 2017-05-31 | 中车大连机车车辆有限公司 | Annular structural part production technology and its apparatus for bending |
| WO2018076417A1 (en) * | 2016-10-28 | 2018-05-03 | 吴江市晓昱喷气织造有限公司 | Doubling device |
| CN109179010A (en) * | 2018-09-14 | 2019-01-11 | 南通迈威智能科技有限公司 | The automatic separate winder of zipper |
| CN109911699A (en) * | 2019-02-20 | 2019-06-21 | 西格码电气股份有限公司 | It is a kind of to facilitate the electricity cable wrap-up controlled |
| CN112079200A (en) * | 2020-08-26 | 2020-12-15 | 江南大学 | A mechanical device for automatic bobbins |
| CN114193658A (en) * | 2021-12-03 | 2022-03-18 | 大连理工大学 | A kind of continuous carbon fiber 3D printing wire wrapping method and preparation system |
-
2002
- 2002-10-14 CN CN02283072.3U patent/CN2594225Y/en not_active Expired - Fee Related
Cited By (26)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100449298C (en) * | 2005-12-27 | 2009-01-07 | 中国矿业大学 | Wire rope winding follower |
| CN101125621B (en) * | 2007-09-13 | 2012-07-04 | 苏州奥智机电设备有限公司 | Winding device for rewinding machine |
| CN101209787B (en) * | 2007-12-25 | 2012-05-23 | 天津工业大学 | Sealing wool top coiling apparatus |
| CN102694447A (en) * | 2011-11-15 | 2012-09-26 | 上海永进电缆(集团)有限公司 | Energy-saving control system for stranding machines |
| CN102694447B (en) * | 2011-11-15 | 2014-06-18 | 上海永进预分支电缆有限公司 | Energy-saving control system for stranding machines |
| CN102837992A (en) * | 2012-10-08 | 2012-12-26 | 苏州宇邦新型材料有限公司 | Reel-up system and reel-up method thereof |
| CN102963744B (en) * | 2012-12-03 | 2015-04-08 | 东华大学 | Coiler with variable support stiffness |
| CN102963744A (en) * | 2012-12-03 | 2013-03-13 | 东华大学 | Coiler with variable support stiffness |
| CN103325561B (en) * | 2013-05-20 | 2015-07-22 | 浙江郑诺复合材料有限公司 | Large automatic winding machine for amorphous and ultrafine-crystalline thin strips |
| CN103325561A (en) * | 2013-05-20 | 2013-09-25 | 浙江郑诺复合材料有限公司 | Large automatic winding machine for amorphous and ultrafine-crystalline thin strips |
| CN104044954A (en) * | 2014-06-27 | 2014-09-17 | 中国电子科技集团公司第八研究所 | Movable optical fiber active take-up and pay-off assembly |
| CN105293136A (en) * | 2014-07-03 | 2016-02-03 | 上海迎鑫实业有限公司 | Carrier band collecting device |
| CN105665585A (en) * | 2014-12-03 | 2016-06-15 | 马鞍山市天钧机械制造有限公司 | Machining method for strengthening ring for wheel cage |
| CN104438964A (en) * | 2014-12-03 | 2015-03-25 | 马鞍山市天钧机械制造有限公司 | Ring rolling machine and processing method for reinforcing ring for wheel cage |
| CN104438964B (en) * | 2014-12-03 | 2016-05-18 | 马鞍山市天钧机械制造有限公司 | Ring rolling machine and processing method for reinforcing ring for wheel cage |
| CN104743378A (en) * | 2015-01-09 | 2015-07-01 | 安徽凯恩特科技有限公司 | Pushing device |
| CN104787553A (en) * | 2015-04-22 | 2015-07-22 | 湖州市石淙万红丝织厂 | Manual cloth roll fixing device |
| CN104860016A (en) * | 2015-04-22 | 2015-08-26 | 湖州市石淙万红丝织厂 | Manual type rotatable two-way fabric coiling block fixing device |
| CN104860017A (en) * | 2015-04-22 | 2015-08-26 | 湖州市石淙万红丝织厂 | Manual type rotatable fabric coiling block fixing device |
| CN105403600A (en) * | 2015-11-10 | 2016-03-16 | 江苏省无线电科学研究所有限公司 | Automatic ion bridge wire winding machine |
| WO2018076417A1 (en) * | 2016-10-28 | 2018-05-03 | 吴江市晓昱喷气织造有限公司 | Doubling device |
| CN106734436A (en) * | 2016-11-30 | 2017-05-31 | 中车大连机车车辆有限公司 | Annular structural part production technology and its apparatus for bending |
| CN109179010A (en) * | 2018-09-14 | 2019-01-11 | 南通迈威智能科技有限公司 | The automatic separate winder of zipper |
| CN109911699A (en) * | 2019-02-20 | 2019-06-21 | 西格码电气股份有限公司 | It is a kind of to facilitate the electricity cable wrap-up controlled |
| CN112079200A (en) * | 2020-08-26 | 2020-12-15 | 江南大学 | A mechanical device for automatic bobbins |
| CN114193658A (en) * | 2021-12-03 | 2022-03-18 | 大连理工大学 | A kind of continuous carbon fiber 3D printing wire wrapping method and preparation system |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |