CN203277087U - Constant tension winding machine - Google Patents
Constant tension winding machine Download PDFInfo
- Publication number
- CN203277087U CN203277087U CN2013203060927U CN201320306092U CN203277087U CN 203277087 U CN203277087 U CN 203277087U CN 2013203060927 U CN2013203060927 U CN 2013203060927U CN 201320306092 U CN201320306092 U CN 201320306092U CN 203277087 U CN203277087 U CN 203277087U
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- winding machine
- pay
- rack
- coil winding
- column
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Abstract
The utility model discloses a constant tension winding machine which comprises a winding machine body, a pay-off rack, and a wiring frame located between the winding machine body and the pay-off rack. The winding machine body comprises a base, a spindle box, a motor arranged in the spindle box, and a reducer. The front end of a spindle is provided with a winding mold connection disc and a winding mold. The wiring frame comprises a stand column and a beam. The beam is provided with a linear guide rail, a supporting arm and a wire wheel. The supporting arm is provided with an inverted wire locking device. The beam is provided with a ball screw driven by a servo motor system. The pay-off rack comprises a base, a guide rail, a bottom plate sliding along the guide rail, a stand column, a fixed pulley, a movable pulley, a balancing weight, a displacement sensor, a wire collecting and paying off system and a transversely-moving servo motor system. The winding machine is reasonable in structure, can collect wires in real time, provides the constant tension in the winding process of coils, and prevents clearance leakage of winding from causing instability of quality of the coils.
Description
Technical field
The utility model relates to the electrical circuitry equipment manufacturing, relates in particular to a kind of coil winding equipment.
Background technology
Coil winding machine is the important production equipment of electrical circuitry equipment industry, indispensable equipment in the manufacturing of the power products such as transformer, instrument transformer, inductor.The development of social productive forces is more and more higher to the requirement of coil winding.Determined the service behaviour of power product in the quality of the coiling of coil.
There is the problem of the following aspects in existing pay off rack:
(1) function singleness can only realize simple tension force to wire rod, in case line falling or coil winding machine revolution, wire rod is just loose;
(2) can't realize reclaiming in real time wire rod, need to coordinate take-up more than 2 people as reclaiming, cost of labor is high;
(3) coil of coiling is not tight, and quality is unstable.
The utility model content
The technical problems to be solved in the utility model is to provide a kind of permanent tension force coil winding machine, and this coil winding machine is rational in infrastructure, not only can realize reclaiming in real time wire rod, and permanent tension force is provided in the coil winding process, and the mass of coil that closely causes of preventing from winding the line is unstable.
For solving the problems of the technologies described above, permanent tension force coil winding machine of the present utility model comprises:
Coil winding machine, pay off rack and the creel stand between coil winding machine and pay off rack.
Coil winding machine comprises base and is arranged on main spindle box and boot on base, be provided with drive system in main spindle box, drive system comprises motor, the reductor that is connected with motor, reductor drives main shaft and rotates, front-end of spindle is provided with the winding former terminal pad, and the two ends of winding former are connected on winding former terminal pad and boot.
Creel stand comprises column; Be arranged on the crossbeam on column top; Crossbeam is provided with line slideway, and line slideway is provided with the support arm that can slide along line slideway, and support arm two ends are provided with guide roller, also are provided with the line falling locking device on support arm, and a side of column is provided with servo electrical machinery system; Crossbeam is provided with ball-screw, and ball-screw is driven by servo electrical machinery system.
Pay off rack comprises pedestal, the base plate that pedestal is provided with guide rail and slides along guide rail, base plate is provided with column, the column top is provided with fixed pulley, and the below of fixed pulley is provided with movable pulley and balancing weight (what effect replenishes, and the content of interpolation please be put on look), movable pulley and balancing weight are controlled by displacement transducer and are slided up and down along line slide rail, one side of column is provided with the retractable cable system, and the retractable cable system comprises variable-frequency motor and reductor, and the opposite side of column is provided with traversing servo electrical machinery system.
As the further improvement to the technical program, the pay off rack of coil winding machine of the present utility model also is provided with power distribution cabinet, with convenient accurate control to pay off rack work.
Servo electrical machinery system is for ball-screw provides power)
Permanent tension force coil winding machine of the present utility model drives support arm by rotatablely moving of ball-screw and moves along a straight line, the traversing distance of support arm is determined by the gauge or diameter of wire of coiling, coil winding machine revolves and turns around, the distance of the traversing gauge or diameter of wire unit of support arm, the coil of coiling is very tight like this, can not occur loose or overlapping.
Permanent tension force coil winding machine of the present utility model, coil winding machine rotates, pay off rack rotates, creel stand moves, and pay off rack moves can single movement or several teamwork.
During teamwork, coil winding machine rotates and drives the pay off rack rotation, and creel stand take the diameter of the line of coiling as unit moves accordingly, carries out the action of coiling accurately simultaneously.Coil winding machine can be realized rotating according to the needs of coiling.
Permanent tension force coil winding machine of the present utility model is by arranging creel stand, and is provided with the line falling locking device on creel stand, can reach following technique effect:
1, lock before the wire spool on changing pay off rack, keep coil winding machine coiling tensile force;
When needing wire rod is blocked in 2, coiling process, use locking device that wire rod is locked, guarantee that the wire rod of creel stand, pay off rack remains constant tension force.
Permanent tension force coil winding machine of the present utility model is by being provided with fixed pulley on pay off rack, the below of fixed pulley is provided with movable pulley and balancing weight, and movable pulley and balancing weight are controlled by displacement transducer and slided up and down to realize that along line slide rail the line of emitting in the unwrapping wire process also keeps permanent tension force.
Description of drawings
Fig. 1 is the stereogram of permanent tension force coil winding machine of the present utility model.
Fig. 2 is the cutaway view of the coil winding machine of permanent tension force coil winding machine of the present utility model.
Fig. 3 is the structural representation of the creel stand of permanent tension force coil winding machine of the present utility model.
Fig. 4 is the structural representation of pay off rack of the permanent tension force coil winding machine of utility model.
Description of reference numerals
The 1-coil winding machine; The 2-creel stand; The 3-main spindle box; The 4-drive system; The 5-motor; The 6-reductor; 7-winding former terminal pad; The 8-winding former; The 9-boot;
The 10-column; The 11-crossbeam; The 12-line slideway; The 13-guide roller; 14-line falling locking device; The 15-support arm; The 16-servo electrical machinery system; The 17-ball-screw;
The 18-base; The 19-guide rail; The 20-base plate; The 21-movable pulley; The 22-balancing weight; The 23-line slide rail; The 24-displacement transducer; The 25-fixed pulley; The 26-column; 27-retractable cable system; The traversing servo electrical machinery system of 28-; The 29-pay off rack.
Embodiment
The below engages accompanying drawing the utility model is described in further detail.
In conjunction with Fig. 1, Fig. 2, Fig. 3, Fig. 4 as can be known, the permanent tension force coil winding machine of the utility model comprises:
Coil winding machine 1, pay off rack 29 and the creel stand 2 between coil winding machine 1 and pay off rack 29.
Coil winding machine 1 comprises base and is arranged on main spindle box 3 and boot 9 on base, be provided with drive system 4 in main spindle box 3, drive system 4 comprises motor 5, the reductor 6 that is connected with motor 5, reductor 6 drives main shaft and rotates, front-end of spindle is provided with winding former 8 terminal pads 7, and winding former 8 terminal pads 7 connect winding former 8.The two ends of winding former 8 are connected on winding former terminal pad 7 and boot 9.
Pay off rack 29 comprises pedestal 18, the base plate 20 that pedestal 18 is provided with guide rail 19 and slides along guide rail 19, base plate 20 is provided with column 26, column 26 tops are provided with fixed pulley 25, the below of fixed pulley 25 is provided with movable pulley 21 and balancing weight 22, and movable pulley 21 and balancing weight 22 are controlled by displacement transducer 24 and slided up and down along line slide rail 23, and a side of column 26 is provided with retractable cable system 27, retractable cable system 27 comprises variable-frequency motor and reductor, and the opposite side of column 26 is provided with traversing servo electrical machinery system 28.Pay off rack 29 also is provided with power distribution cabinet, with convenient accurate control to pay off rack 29 work.
Claims (2)
1. a permanent tension force coil winding machine, is characterized in that comprising: coil winding machine, pay off rack and the creel stand between coil winding machine and pay off rack;
Described coil winding machine comprises base and is arranged on main spindle box and boot on described base, be provided with drive system in described main spindle box, described drive system comprises motor, the reductor that is connected with motor, described reductor drives main shaft and rotates, described front-end of spindle is provided with the winding former terminal pad, and the two ends of winding former are connected on winding former terminal pad and boot;
Described creel stand comprises by column; Be arranged on the crossbeam on described column top; Described crossbeam is provided with line slideway, described line slideway is provided with can be along the support arm of line slideway slip, described support arm two ends are provided with guide roller, also are provided with the line falling locking device on described support arm, and a side of described column is provided with servo electrical machinery system; Described crossbeam is provided with ball-screw, and described ball-screw is driven by servo electrical machinery system;
Described pay off rack comprises pedestal, the base plate that described pedestal is provided with guide rail and slides along guide rail, described base plate is provided with column, described column top is provided with fixed pulley, the below of described fixed pulley is provided with movable pulley and balancing weight, described movable pulley and balancing weight are controlled by displacement transducer and are slided up and down along line slide rail, one side of described column is provided with the retractable cable system, described retractable cable system comprises variable-frequency motor and reductor, and the opposite side of described column is provided with traversing servo electrical machinery system.
2. permanent tension force coil winding machine according to claim 1, it is characterized in that: described pay off rack also is provided with power distribution cabinet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013203060927U CN203277087U (en) | 2013-05-31 | 2013-05-31 | Constant tension winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013203060927U CN203277087U (en) | 2013-05-31 | 2013-05-31 | Constant tension winding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203277087U true CN203277087U (en) | 2013-11-06 |
Family
ID=49507445
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2013203060927U Expired - Fee Related CN203277087U (en) | 2013-05-31 | 2013-05-31 | Constant tension winding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203277087U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104347265A (en) * | 2014-11-13 | 2015-02-11 | 济南玖源机电科技有限公司 | Numerical control winding machine of traction transformer |
| CN105523437A (en) * | 2016-01-13 | 2016-04-27 | 青岛科技大学 | Diamond wire backwinding machine |
| CN110902486A (en) * | 2019-12-25 | 2020-03-24 | 界首市宏利塑料有限公司 | Winding device for straw bundling rope production and use method thereof |
| CN113037030A (en) * | 2021-03-15 | 2021-06-25 | 西北工业大学 | Winding machine for winding micro motor coil |
| CN113871189A (en) * | 2021-11-08 | 2021-12-31 | 杭州瑞利超声科技有限公司 | Wire wrapping machine |
-
2013
- 2013-05-31 CN CN2013203060927U patent/CN203277087U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104347265A (en) * | 2014-11-13 | 2015-02-11 | 济南玖源机电科技有限公司 | Numerical control winding machine of traction transformer |
| CN105523437A (en) * | 2016-01-13 | 2016-04-27 | 青岛科技大学 | Diamond wire backwinding machine |
| CN110902486A (en) * | 2019-12-25 | 2020-03-24 | 界首市宏利塑料有限公司 | Winding device for straw bundling rope production and use method thereof |
| CN113037030A (en) * | 2021-03-15 | 2021-06-25 | 西北工业大学 | Winding machine for winding micro motor coil |
| CN113871189A (en) * | 2021-11-08 | 2021-12-31 | 杭州瑞利超声科技有限公司 | Wire wrapping machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131106 Termination date: 20160531 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |