CN104126856B - The packed device and method of a kind of pulverizing section grass silage - Google Patents
The packed device and method of a kind of pulverizing section grass silage Download PDFInfo
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- CN104126856B CN104126856B CN201410364619.0A CN201410364619A CN104126856B CN 104126856 B CN104126856 B CN 104126856B CN 201410364619 A CN201410364619 A CN 201410364619A CN 104126856 B CN104126856 B CN 104126856B
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- 238000000034 method Methods 0.000 title claims abstract description 10
- 239000004461 grass silage Substances 0.000 title claims abstract description 8
- 238000010298 pulverizing process Methods 0.000 title claims 2
- 238000007906 compression Methods 0.000 claims abstract description 41
- 230000006835 compression Effects 0.000 claims abstract description 36
- 244000025254 Cannabis sativa Species 0.000 claims abstract description 18
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 5
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 5
- 230000032258 transport Effects 0.000 claims description 2
- 230000000740 bleeding effect Effects 0.000 claims 2
- 238000007599 discharging Methods 0.000 claims 2
- 230000001105 regulatory effect Effects 0.000 claims 2
- 239000004411 aluminium Substances 0.000 claims 1
- 239000004460 silage Substances 0.000 abstract description 36
- 238000005520 cutting process Methods 0.000 abstract description 7
- 230000000694 effects Effects 0.000 abstract description 4
- 238000000605 extraction Methods 0.000 abstract description 3
- 238000000855 fermentation Methods 0.000 abstract description 3
- 230000004151 fermentation Effects 0.000 abstract description 3
- 238000005056 compaction Methods 0.000 abstract description 2
- 238000003860 storage Methods 0.000 abstract description 2
- 239000004459 forage Substances 0.000 description 9
- 241000219823 Medicago Species 0.000 description 2
- 235000017587 Medicago sativa ssp. sativa Nutrition 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000654 additive Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000021050 feed intake Nutrition 0.000 description 1
- 244000144972 livestock Species 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 235000015097 nutrients Nutrition 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 235000019629 palatability Nutrition 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
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- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
本发明属于畜牧机械技术领域,特别涉及一种粉碎段牧草青贮袋装装置及方法。该装置在现有的牧草装袋设备的基础上,设置了以四杆结构为基础的压缩装置,可以根据需要调节牧草的压实程度;设置了牧草切割装置,可以将压缩的牧草块切割为草片装袋;设置了抽气系统,可以对青贮袋抽气,将牧草进一步压缩;用扎口机进行扎口后,最终由推袋气缸将成袋扎口的牧草推出。本发明可通过调整料仓上部的调整螺栓调节压缩活塞的行程而改变压缩密度,利用该设备对牧草压实、抽气及铝钉扎口可保证牧草的真空成度,使青贮保存时间长,发酵效果好。
The invention belongs to the technical field of animal husbandry machinery, and in particular relates to a device and method for bagging crushed pasture grass silage. On the basis of the existing pasture bagging equipment, the device is equipped with a compression device based on a four-bar structure, which can adjust the degree of compaction of the pasture according to needs; a pasture cutting device is provided to cut the compressed pasture block into Grass pieces are bagged; an air extraction system is set up to pump air into the silage bag to further compress the pasture; after binding with a binding machine, the bagged pasture is finally pushed out by the bag push cylinder. The invention can adjust the stroke of the compression piston by adjusting the adjustment bolt on the upper part of the silo to change the compression density, and the device can be used to compact the pasture, pump air and pin the mouth of the aluminum to ensure the vacuum degree of the pasture, so that the storage time of the silage is long. The fermentation effect is good.
Description
技术领域technical field
本发明属于畜牧机械技术领域,特别涉及一种粉碎段牧草青贮袋装装置及方法。The invention belongs to the technical field of animal husbandry machinery, and in particular relates to a device and method for bagging crushed pasture grass silage.
背景技术Background technique
青贮牧草能够提高牧草的品质和牲畜的适口性,使其采食量、生产性能增加,且青贮的牧草能够长时间保存,解决冬季牧草短缺的危机。传统青贮的方法将晾干粉碎的牧草抛送到拖车上,然后再采用青贮塔、青贮窖填装牧草和完成发酵,这样的青贮需要大量的人力物力。盛产期苜蓿的营养成分最高,由于牧草制作干草捆过程中,营养物质损失较多,新鲜的牧草又不易保存,能将牧草青贮成袋,然后自动扎口保存发酵,在合适的时间方便的取饲,可节约劳动成本、降低劳动强度、方便喂食。Silage forage can improve the quality of forage and the palatability of livestock, increase feed intake and production performance, and the silage forage can be preserved for a long time to solve the crisis of forage shortage in winter. The traditional silage method throws the dried and crushed forage to the trailer, and then uses the silage tower and silo cellar to fill the forage and complete the fermentation. Such silage requires a lot of manpower and material resources. The nutritional content of alfalfa is the highest in the rich production period. Since the process of making hay bales from pastures, the nutrients are lost more, and fresh pastures are not easy to preserve. The pastures can be silaged into bags, and then automatically tied up for storage and fermentation. It is convenient to take them out at the right time. Feeding can save labor cost, reduce labor intensity and facilitate feeding.
苜蓿青贮的除了添加适量的添加剂之外,最关键的就是能够将粉碎后的鲜牧草能够压实,达到合适的密度,减少青贮袋中的空气量使青贮的牧草充分发酵,并使牧草的气密性要好,不漏气。In addition to adding an appropriate amount of additives to alfalfa silage, the most important thing is to be able to compact the crushed fresh pasture to achieve a suitable density, reduce the amount of air in the silage bag, fully ferment the silage pasture, and make the pasture air Tightness is better, no air leakage.
发明内容Contents of the invention
本发明提供了一种粉碎段牧草青贮袋装装置及方法,能够将需要青贮的粉碎牧草进行压实、切割、装袋,还能够抽空袋中空气并自动送出。The invention provides a device and method for bagging crushed pasture grass silage, which can compact, cut and bag the crushed pasture grass that needs silage, and can also evacuate the air in the bag and send it out automatically.
本发明采用的技术方案为:The technical scheme adopted in the present invention is:
该装置机架的上部设置料仓,料仓内安装牧草推送绞龙,料仓的下方设置筒形的出料口,机架上设置两个夹袋气缸,将青贮袋夹装在出料口处;The upper part of the frame of the device is equipped with a silo, in which the forage pushing auger is installed, and a cylindrical discharge port is set under the silo, and two bag clamping cylinders are set on the frame, and the silage bag is clamped on the discharge port. place;
所述料仓内设置四杆机构,其四条杆之间采用铰接;四杆机构的左右两端分别与安装在机架上的压缩活塞气缸铰接;四杆机构的下端与压缩活塞的中心铰接,压缩活塞的两端分别设置压缩活塞滚轮,且所述压缩活塞滚轮与竖直安装在料仓内的两根压缩活塞导轨配合;四杆机构的上端与调整弹簧铰接,调整弹簧两侧分别设置一根导轨,调整弹簧通过滚轮与导轨配合;在两根导轨的顶端安装上端盖,上端盖的中心位置安装调整螺栓;A four-bar mechanism is arranged in the silo, and the four rods are hinged; the left and right ends of the four-bar mechanism are respectively hinged with the compression piston cylinder installed on the frame; the lower end of the four-bar mechanism is hinged with the center of the compression piston, Compression piston rollers are respectively arranged at both ends of the compression piston, and the compression piston rollers cooperate with two compression piston guide rails vertically installed in the silo; the upper end of the four-bar mechanism is hinged with the adjustment spring, and a One guide rail, the adjustment spring cooperates with the guide rail through the roller; the upper end cover is installed on the top of the two guide rails, and the adjustment bolt is installed at the center of the upper end cover;
在料仓的出料口一侧安装带有齿条的齿条导轨,切割刀通过齿轮与齿条啮合,且所述齿轮由液压马达驱动。A rack guide rail with a rack is installed on one side of the discharge port of the silo, and the cutting knife is meshed with the rack through a gear, and the gear is driven by a hydraulic motor.
所述机架上安装抽气机,并设置与抽气机连接的气管和抽气枪。An air extractor is installed on the frame, and an air pipe and an air extraction gun connected with the air extractor are arranged.
所述机架的底部设置托板,托板的两端分别与竖直安装在机架上的两个托袋气缸连接;在机架的底部还安装推袋气缸。The bottom of the frame is provided with a supporting plate, and the two ends of the supporting plate are respectively connected with two bag-supporting cylinders vertically installed on the frame; a bag-pushing cylinder is also installed at the bottom of the frame.
本发明提供的基于所述装置的袋装方法,具体步骤如下:The bagging method based on the device provided by the invention, the specific steps are as follows:
(1)粉碎段牧草压实:利用压缩活塞的往复运动,将料仓内粉碎的青贮段牧草进行压实;通过调节调整螺栓的位置,对牧草压实的密度进行调节;(1) Grass compaction in the crushing section: use the reciprocating motion of the compression piston to compact the crushed grass in the silage section in the silo; adjust the compacted density of the grass by adjusting the position of the adjustment bolt;
(2)草块分割:布置在出料口处的切割刀将压实的牧草分割成相同厚度的草片,下边的草片在上边草块及压缩活塞的推动下,被推入到青贮袋中;(2) Grass block division: the cutting knife arranged at the discharge port divides the compacted pasture into grass slices of the same thickness, and the lower grass slices are pushed into the silage bag under the push of the upper grass block and the compression piston middle;
(3)青贮袋抽气:草片装满青贮袋后,将抽气枪放在青贮袋口,抽气机工作将青贮袋中的空气抽走;(3) Silage bag pumping: After the grass fills the silage bag, put the air gun at the mouth of the silage bag, and the air pump works to suck the air out of the silage bag;
(4)青贮袋扎口:利用铝钉扎口机扎口,托袋气缸工作,将青贮袋运出,并由推袋气缸将扎完口的成袋牧草推出。(4) Sealing of silage bags: use the aluminum nailing machine to tie the mouth, and the bag holding cylinder works to transport the silage bags out, and the bag-push cylinder pushes out the bagged hay that has been tied.
本发明有益的效果是:The beneficial effects of the present invention are:
(1)本发明能够将粉碎的牧草进行压缩,增加青贮牧草的密度,同时将青贮袋中的空气抽出,这样既增加了粉碎牧草的密度又减少了空气使的青贮效果更好,利用铝钉装置进行扎口可保证青贮牧草的密闭效果。(1) The present invention can compress the crushed pasture, increase the density of the silage pasture, and at the same time extract the air in the silage bag, which not only increases the density of the crushed pasture but also reduces the air so that the silage effect is better. Using aluminum nails The tying of the device can ensure the airtight effect of the silage pasture.
(2)将压缩的草料块切割成草片,便于扎口,取饲。(2) Cut the compressed forage block into grass slices, which is convenient for tying the mouth and feeding.
(3)通过自动控制系统来控制各气缸和液压马达的协调运动,实现部分功能的自动化,减轻劳动强度。(3) The coordinated movement of each cylinder and hydraulic motor is controlled by the automatic control system to realize the automation of some functions and reduce labor intensity.
附图说明Description of drawings
图1为本发明所述装置的主视图;Fig. 1 is the front view of device described in the present invention;
图2为本发明所述装置的侧视图。Figure 2 is a side view of the device of the present invention.
图中标号:Labels in the figure:
1-托板、2-托袋气缸、3-青贮袋、4-气管、5-抽气枪、6-夹袋气缸、7-齿条导轨、8-抽气机、9-压缩活塞滚轮、10-压缩活塞导轨、11-压缩活塞气缸、12-四杆机构、13-滚轮、14-调整弹簧、15-导轨、16-上端盖、17-调整螺栓、18-料仓、19-压缩活塞气缸、20-压缩活塞、21-抛送筒、22-夹袋气缸、23-托袋气缸、24-推袋气缸、25-机架、26-液压马达、27-切割刀、28-齿条、29-牧草推送绞龙。1-pallet, 2-supporting bag cylinder, 3-silage bag, 4-trachea, 5-suction gun, 6-pocket cylinder, 7-rack guide rail, 8-air pump, 9-compression piston roller, 10 -compression piston guide rail, 11-compression piston cylinder, 12-four-bar mechanism, 13-roller, 14-adjustment spring, 15-guide rail, 16-upper end cover, 17-adjustment bolt, 18-hopper, 19-compression piston cylinder , 20-compression piston, 21-throwing cylinder, 22-bag clamping cylinder, 23-bag holding cylinder, 24-push bag cylinder, 25-rack, 26-hydraulic motor, 27-cutting knife, 28-rack, 29-grass pushes the auger.
具体实施方式detailed description
本发明提供了一种粉碎段牧草青贮袋装装置及方法,下面结合附图和具体实施方式对本发明做进一步说明。The present invention provides a bagging device and method for crushed pasture grass silage. The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
该装置的结构如图1和图2所示。机架25的上部设置料仓18,料仓18内安装牧草推送绞龙29,料仓18的下方设置筒形的出料口,机架25上设置两个夹袋气缸6和22,将青贮袋3夹装在出料口处,料仓18上同时连接抛送筒21。The structure of the device is shown in Figure 1 and Figure 2. The top of frame 25 is provided with feed bin 18, and pasture is installed in feed bin 18 and pushes auger 29, and the bottom of feed bin 18 is provided with cylindrical discharge port, and two clamping bag cylinders 6 and 22 are set on frame 25, and silage The bag 3 is clamped at the discharge port, and the feed bin 18 is connected with the throwing tube 21 at the same time.
料仓18内设置四杆机构12,其四条杆之间采用铰接;四杆机构12的左右两端分别与安装在机架25上的压缩活塞气缸11、19铰接;四杆机构12的下端与压缩活塞20的中心铰接,压缩活塞20的两端分别设置压缩活塞滚轮9,且所述压缩活塞滚轮9与竖直安装在料仓18内的两根压缩活塞导轨10配合;四杆机构12的上端与调整弹簧14铰接,调整弹簧14两侧分别设置一根导轨15,调整弹簧14通过滚轮13与导轨15配合;在两根导轨15的顶端安装上端盖16,上端盖16的中心位置安装调整螺栓17。A four-bar mechanism 12 is set in the feed bin 18, and hinged connection is adopted between its four bars; the left and right ends of the four-bar mechanism 12 are respectively hinged with the compression piston cylinders 11, 19 installed on the frame 25; The center of compression piston 20 is hinged, and the two ends of compression piston 20 are provided with compression piston roller 9 respectively, and described compression piston roller 9 cooperates with two compression piston guide rails 10 that are vertically installed in feed bin 18; The upper end is hinged with the adjustment spring 14, and a guide rail 15 is arranged on both sides of the adjustment spring 14, and the adjustment spring 14 cooperates with the guide rail 15 through the roller 13; an upper end cover 16 is installed on the top of the two guide rails 15, and the center position of the upper end cover 16 is installed and adjusted Bolt 17.
在料仓18的出料口一侧安装带有齿条28的齿条导轨7,切割刀27通过齿轮与齿条28啮合,且所述齿轮由液压马达26驱动。A rack guide rail 7 with a rack 28 is installed on one side of the discharge port of the bin 18 , the cutting knife 27 is meshed with the rack 28 through a gear, and the gear is driven by a hydraulic motor 26 .
机架25上安装抽气机8,并设置与抽气机8连接的气管4和抽气枪5。机架25的底部设置托板1,托板1的两端分别与竖直安装在机架25上的两个托袋气缸2和23连接;在机架25的底部还安装推袋气缸24。An air extractor 8 is installed on the frame 25, and the air pipe 4 and the air extraction gun 5 connected with the air extractor 8 are set. The bottom of frame 25 is provided with supporting plate 1, and the two ends of supporting plate 1 are connected with two support bag cylinders 2 and 23 that are vertically installed on the frame 25 respectively;
具体实施步骤如下:The specific implementation steps are as follows:
粉碎的牧草在抛送风机的作用下经抛送筒21抛送到料仓18中,在控制系统的控制下,压缩活塞气缸11、19同时起作用,推动四杆机构12运动,四杆机构12的上下端分别推动调整弹簧14和压缩活塞20运动,调整弹簧14和压缩活塞20的运动方向相反,行程相同。当调整弹簧14碰到调整螺栓17时,调整弹簧14再被压缩到一定程度,停止运动,同时压缩活塞20也停止运动,气缸快速收回,实现一次压缩行程。压缩活塞20的行程通过调节调整螺栓17进行调整,从而调节压缩密度。The crushed pasture is thrown into the feed bin 18 through the throwing cylinder 21 under the action of the throwing fan. Under the control of the control system, the compression piston cylinders 11 and 19 work at the same time to push the four-bar mechanism 12 to move, and the four-bar mechanism 12 The upper and lower ends respectively push the adjustment spring 14 and the compression piston 20 to move, and the movement directions of the adjustment spring 14 and the compression piston 20 are opposite, and the strokes are the same. When the adjustment spring 14 hits the adjustment bolt 17, the adjustment spring 14 is compressed to a certain extent and stops moving, and the compression piston 20 also stops moving at the same time, and the cylinder is quickly withdrawn to realize a compression stroke. The stroke of the compression piston 20 is adjusted by adjusting the adjusting bolt 17, so as to adjust the compression density.
粉碎的牧草在压缩之前,液压马达26带动切割刀27将出料口堵住,这样料仓中的压缩活塞20的运动能将压缩的粉碎牧草压实,压缩到位后,液压马达26反向运动,出料口被打开,在压缩活塞20的继续压缩状态下,牧草被逐渐的推出出料口,此时液压马达26带动切割刀27前进,将压缩的草块进行切割,再经过上部的一次循环,下部的草片被上部的草块挤出出料口。Before the crushed pasture is compressed, the hydraulic motor 26 drives the cutting knife 27 to block the outlet, so that the movement of the compression piston 20 in the silo can compact the compressed crushed pasture. After the compression is in place, the hydraulic motor 26 moves in the opposite direction , the discharge port is opened, and under the continued compression of the compression piston 20, the grass is gradually pushed out of the discharge port. At this time, the hydraulic motor 26 drives the cutting knife 27 to move forward to cut the compressed grass block, and then passes through the upper part once. Circulation, the lower grass slices are squeezed out of the discharge port by the upper grass blocks.
当牧草片装满青贮袋3后,将抽气枪5放入盛满青贮牧草的青贮袋3中,抽气机8启动,将青贮袋3中的空气抽出,同时能起到增加密度的作用,青贮效果更好。再利用铝钉扎口机将青贮袋扎紧,托袋气缸2、23向下运动,托板1将青贮袋3送出,推袋气缸24作用将装满牧草的青贮袋3推出。After the forage slices are filled with the silage bag 3, the air suction gun 5 is put into the silage bag 3 filled with silage grass, and the air pump 8 is started to extract the air in the silage bag 3, which can increase the density at the same time. Silage works better. Utilize the aluminum pinning mouth machine again to tie up the silage bag, the bag holder cylinder 2,23 moves downward, the silage bag 3 is sent out by the supporting plate 1, and the silage bag 3 full of pasture grass is released by pushing away the bag cylinder 24 effects.
操作人员再将空的青贮袋套在出料口处,夹袋气缸6、21将青贮袋3夹紧,接着进行上述的工作循环。The operator covers the empty silage bag at the discharge port again, and the bag clamping cylinders 6, 21 clamp the silage bag 3, and then carry out the above-mentioned work cycle.
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CN104783017B (en) * | 2015-03-24 | 2018-04-27 | 中国农业大学 | A kind of alfalfa particle segmenting of compacted method and device |
CN108990566B (en) * | 2018-09-29 | 2022-02-01 | 唐山杰盛机械制造有限公司 | Forage grass rubbing crusher for agricultural machine |
CN111152960A (en) * | 2020-01-23 | 2020-05-15 | 石河子大学 | New round baler |
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CN2507559Y (en) * | 2001-08-04 | 2002-08-28 | 张敏 | Stalk and fodder grass press bag storang machine |
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