CN104096786A - Rebar cage former - Google Patents
Rebar cage former Download PDFInfo
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- CN104096786A CN104096786A CN201410317698.XA CN201410317698A CN104096786A CN 104096786 A CN104096786 A CN 104096786A CN 201410317698 A CN201410317698 A CN 201410317698A CN 104096786 A CN104096786 A CN 104096786A
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- stirrup
- reinforcement cage
- steel reinforcement
- fixing plate
- forming machine
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Abstract
The invention discloses a rebar cage former which comprises a moving frame, two rotating frames, a fixing frame, two stirrup pay-off devices, a moving mechanism, a rotating mechanism and a welding manipulator. A first fixing disc plate is mounted on the moving frame, the moving frame driven by the moving mechanism can linearly move along the X-axis direction, a second fixing disc plate is mounted on the fixing frame, the rotating frames are mounted on the fixing frame and positioned between the first fixing disc plate and the second fixing disc plate, the stirrup pay-off devices are mounted on the rotating frames respectively and rotate along with the rotating frames, the rotating mechanism can drive the rotating frames to rotate in opposite directions respectively, and the welding manipulator is mounted on the fixing frame. By the rebar cage former, rebar cages with netty spiral stirrups can be manufactured, load-bearing capacity of concrete columns can be improved. The rebar cage former is low in manufacturing cost, small in occupied area and high in manufacturing efficiency.
Description
Technical field
The present invention relates to engineering machinery field, particularly a kind of steel reinforcement cage forming machine.
Background technology
As shown in Figure 1, steel reinforcement cage A is by main muscle A1 and the one-way spiral stirrup A2 of longitudinal stress.One-way spiral stirrup A2 is mainly used in the main muscle A1 of fixing longitudinal stress, prevent the stressed rear lateral deflection of main reinforcement A2 and fixing main reinforce position, improve the fragility that concrete component destroys, form skeleton with main reinforcement A1, ensure skeleton rigidity, bear the shearing that horizontal load causes, also play the effect of about beam core inner concrete, to improve bearing capacity.
As shown in Figure 2, at present, make the steel reinforcement cage forming machine of one-way spiral stirrup, by rotary drive mechanism, main muscle fixator 21, main muscle conduit 22, welding manipulator 3, dragging system 4, stirrup unwrapping wire frame 51, stirrup straightener 52, for placing the main muscle bin 6 of main muscle A1, main muscle is accepted separating system 23 etc. and is formed, rotary drive mechanism comprises fixing rotary drive mechanism 11 and mobile rotary driving machine 12, fixing rotary drive mechanism 11 is in order to drive main muscle A1 rotation, and mobile rotary drive mechanism can drive main muscle A1 rotation and rectilinear movement.Stirrup unwrapping wire frame 51 and stirrup straightener 52 are fixing, do not form 11 rotations with fixing rotary driving machine, fixing rotary drive mechanism 11 and mobile rotary driving machine 12 drive main muscle A1 rotation and rectilinear movement, drive main muscle to accept separating system 23 synchronous rotaries by motor.Main muscle A1 rotation, stirrup unwrapping wire frame 51 is rotated, and stirrup A2 is wound around on main muscle A1, goes into one-way spiral stirrup, by welding manipulator 3, stirrup A2 is welded on main muscle A1.The steel reinforcement cage forming machine floor space of this structure is large, and steel reinforcement cage working (machining) efficiency is low, and cost is high, cannot make the steel reinforcement cage of netted tie hoop.
Summary of the invention
In view of this, the present invention proposes a kind of steel reinforcement cage forming machine, to solve problem that the steel reinforcement cage of netted tie hoop produces, to reduce the problem that steel reinforcement cage forming machine cost is high and floor space is large and make efficiency is low.
On the one hand, the invention provides a kind of steel reinforcement cage forming machine, comprise movable stand, two swivel mounts, fixed mount, two stirrup actinobacillus devices, travel mechanism, rotating mechanism, welding manipulator; The first fixing plate is installed on movable stand, and movable stand can move linearly along X-direction under the driving of travel mechanism; The second fixing plate is installed on fixed mount, two swivel mounts are installed on fixed mount, and between the first fixing plate and the second fixing plate, two stirrup actinobacillus devices can be arranged on respectively on two swivel mounts, stirrup actinobacillus device rotates with swivel mount, rotating mechanism drives respectively two swivel mount rightabout rotations, and welding manipulator is arranged on fixed mount.
Further, on the excircle of swivel mount, be provided with gear wheel, rotating mechanism comprises motor and speed reducer and two pinions, motor is connected with the power shaft of reductor, two output shafts of reductor are connected with two pinions respectively, and two pinions engage with the gear wheel of two swivel mounts respectively.
Further, stirrup actinobacillus device comprises stirrup pay off rack and stirrup straightener, and stirrup straightener comprises straightening plate, straightening plate and swivel mount are hinged, and backstay is set on swivel mount, offer arc groove on straightening plate, backstay is positioned at arc groove, and straightening plate is provided with two rows and aligns wheel.
Further, be upwards provided with multiple main muscle hole in the circumferencial direction Different Diameter of the first fixing plate and the second fixing plate.
Further, comprise control cabinet, the rotation of control cabinet control motor.
Further, travel mechanism is travelling car.
The present invention proposes a kind of steel reinforcement cage forming machine, main muscle is fixed, and under the driving of movable stand, along X-direction rectilinear movement, two swivel mounts drive respectively two forward and reverse rotations of stirrup, two stirrups form the stirrup of netted helical structure at main muscle, improved the bearing capacity of concrete post.In addition, this steel reinforcement cage forming machine cost is low and floor space is little, and make efficiency is high.In addition, offer arc groove on straightening plate, rotate straightening plate angle, make stirrup pitch adjustable, increased stirrup pitch regulated scope, this structure stirrup pitch regulated is reliable, working stability.In addition, travel mechanism is travelling car, can transport the steel reinforcement cage machining.
Brief description of the drawings
The accompanying drawing that forms a part of the present invention is used to provide a further understanding of the present invention, and schematic description and description of the present invention is used for explaining the present invention, does not form inappropriate limitation of the present invention.In the accompanying drawings:
Fig. 1 is existing reinforcement cage structure schematic diagram;
Fig. 2 is existing steel reinforcement cage forming machine structural representation;
Fig. 3 is steel reinforcement cage forming machine structural representation of the present invention;
Fig. 4 is that the A of Fig. 3 is to view;
Fig. 5 is the stirrup straightener structural representation of Fig. 3.
Detailed description of the invention
It should be noted that, in the situation that not conflicting, the feature in embodiment and embodiment in the present invention can combine mutually.Describe below with reference to the accompanying drawings and in conjunction with the embodiments the present invention in detail.
As shown in Figure 3 and Figure 4, the preferred a kind of steel reinforcement cage forming machine of the present invention, comprises movable stand 4, two swivel mounts 2,3, fixed mount 1, two stirrup actinobacillus devices 5,9, travel mechanism 12, rotating mechanism 7; The first fixing plate (not shown) is installed on movable stand 4, the second fixing plate 10 is installed on fixed mount 1, be upwards provided with multiple main muscle hole in the circumferencial direction Different Diameter of the first fixing plate and the second fixing plate 10.The first fixing plate is for fixing main muscle A1 one end, and the second fixing plate 10 is for placing and support main muscle A1.Movable stand 4 can move linearly along X-direction under the driving of travel mechanism 12; Main muscle A1 slides in the second fixing plate 10.The first fixing plate is identical with the second fixing plate 10 structures.
Two swivel mounts 2,3 are installed on fixed mount 1, between the first fixing plate and the second fixing plate 10, two stirrup actinobacillus devices 5,9 are arranged on respectively on two swivel mounts 2,3, stirrup actinobacillus device 5,9 is with swivel mount 2,3 rotations, and rotating mechanism 7 drives respectively 2, the 3 rightabout rotations of two swivel mounts.
On the excircle of swivel mount 2,3, be provided with gear wheel, rotating mechanism 7 comprises motor 72 and reductor 70 and two pinions 6,8, motor 72 is connected with the power shaft of reductor 70, two output shafts of reductor 70 are connected with two pinions 6,8 respectively, and two pinions 6,8 engage with the gear wheel of two swivel mounts 2,3 respectively.After motor 72 slows down by reductor 70, an output shaft drives a pinion 6 to turn clockwise, another output shaft drives another pinion 8 to be rotated counterclockwise, and a pinion 6 engages with the gear wheel of a swivel mount 3, and this swivel mount 3 is rotated counterclockwise.Another pinion 8 engages with the gear wheel of another swivel mount 2, and this swivel mount 2 is turned clockwise.After stirrup actinobacillus device 5 unwrapping wire, on main muscle A1, form counterclockwise tie hoop, after another stirrup actinobacillus device 9 unwrapping wire, on main muscle A1, form clockwise tie hoop, a counterclockwise tie hoop and a clockwise tie hoop are wound around mutually, carry out netted tie hoop A2.Steel reinforcement cage and concrete post bearing capacity are improved.
As shown in Figure 5, stirrup actinobacillus device 5 comprises stirrup pay off rack 50 and stirrup straightener 51, stirrup straightener 51 comprises straightening plate 511, straightening plate 511 is hinged by bearing pin 11 and swivel mount 3, and backstay 30 is set on swivel mount 3, offers arc groove 512 on straightening plate 511, backstay 30 is positioned at arc groove 512, straightening plate 511 is provided with two rows and aligns wheel 510, and stirrup is positioned at two rows and aligns wheel 510, aligns.Operator can rotate straightening plate 511, by backstay 30, straightening plate 511 is fixed on swivel mount 3, thereby is reached the object that regulates stirrup pitch, has increased stirrup pitch regulated scope, and this structure stirrup pitch regulated is reliable, working stability.
In order to realize automatic welding, also comprise that welding manipulator is fixed on fixed mount 1 in order to the welding manipulator (not shown) together with stirrup A2 solid welding by main muscle A1, main muscle A1 and stirrup A2 are welded.
In order to facilitate steel reinforcement cage to machine rear transhipment, travel mechanism 12 is travelling car, and travelling car is not subject to track restrictions, can move by any direction.Therefore, solved the problem of the steel reinforcement cage transhipment after machining, the muscle cage machining in tow after steel reinforcement cage machines is to deposit position, very easy to use, does not need extra transloading equipment, just can realize, thereby enhance productivity.
In addition, steel reinforcement cage forming machine of the present invention, also comprises control cabinet, and control cabinet control motor 72 rotates.
A kind of steel reinforcement cage forming machine course of work of the present invention is as follows: first one end of main muscle A1 is inserted in the main muscle hole of the second fixing plate 10, then be fixed in the first fixing plate, start steel reinforcement cage forming machine, movable stand 4 moves along X-direction under the driving of travel mechanism 12, motor 72 drives 2, the 3 rightabout rotations of two swivel mounts, two stirrup A2 are wrapped in respectively main muscle A1 above clockwise and counterclockwise, by welding manipulator, stirrup A2 and main muscle A1 are welded.After fabrication of reinforcing cage completes, steel reinforcement cage is transported to deposit position by travel mechanism 12.
This steel reinforcement cage forming machine production efficiency is high, and low cost of manufacture is easy to use, can produce the steel reinforcement cage of netted tie hoop A2, and the steel reinforcement cage of netted tie hoop A2, can improve concrete post bearing capacity.
The foregoing is only preferred embodiment of the present invention, in order to limit the present invention, within the spirit and principles in the present invention not all, any amendment of doing, be equal to replacement, improvement etc., within all should being included in protection scope of the present invention.
Claims (6)
1. a steel reinforcement cage forming machine, it is characterized in that, comprise movable stand (4), two swivel mounts (2,3), fixed mount (1), two stirrup actinobacillus devices (5,9), travel mechanism (12), rotating mechanism (7), welding manipulator; The first fixing plate is installed on movable stand (4), and movable stand (4) can move linearly along X-direction under the driving of travel mechanism (12); The second fixing plate (10) is installed on fixed mount (1), two swivel mounts (2,3) are installed on fixed mount (1), and be positioned between the first fixing plate and the second fixing plate (10), two stirrup actinobacillus devices (5,9) are arranged on respectively on two swivel mounts (2,3), stirrup actinobacillus device (5,9) is with swivel mount (2,3) rotation, and rotating mechanism (7) can drive respectively the rotation of two swivel mounts (2,3) rightabout; Welding manipulator is arranged on (1) on fixed mount.
2. steel reinforcement cage forming machine according to claim 1, it is characterized in that, on the excircle of swivel mount (2,3), be provided with gear wheel, rotating mechanism (7) comprises motor (72) and reductor (70) and two pinions (6,8), motor (72) is connected with the power shaft of reductor (70), two output shafts of reductor (70) are connected with two pinions (6,8) respectively, and two pinions (6,8) engage with the gear wheel of two swivel mounts (2,3) respectively.
3. steel reinforcement cage forming machine according to claim 1, it is characterized in that, stirrup actinobacillus device (5, 9) comprise stirrup pay off rack (50) and stirrup straightener (51), stirrup straightener (51) comprises straightening plate (511), straightening plate (511) and swivel mount (2, 3) hinged, at swivel mount (2, 3) backstay (30) is set on, on straightening plate (511), offer arc groove (512), backstay (30) is positioned at arc groove (512), straightening plate (511) is provided with two rows and aligns wheel (510).
4. steel reinforcement cage forming machine according to claim 1, is characterized in that, is upwards provided with multiple main muscle hole in the circumferencial direction Different Diameter of the first fixing plate and the second fixing plate (10).
5. according to the steel reinforcement cage forming machine described in claim 1 to 4 any one, it is characterized in that, comprise control cabinet, control cabinet control motor (72) rotation.
6. according to the steel reinforcement cage forming machine described in claim 1 to 4 any one, it is characterized in that, comprise that travel mechanism (12) is for travelling car.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410317698.XA CN104096786B (en) | 2014-07-05 | 2014-07-05 | A kind of steel reinforcement cage forming machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410317698.XA CN104096786B (en) | 2014-07-05 | 2014-07-05 | A kind of steel reinforcement cage forming machine |
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| CN104096786A true CN104096786A (en) | 2014-10-15 |
| CN104096786B CN104096786B (en) | 2016-03-09 |
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| CN201410317698.XA Expired - Fee Related CN104096786B (en) | 2014-07-05 | 2014-07-05 | A kind of steel reinforcement cage forming machine |
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Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104308049A (en) * | 2014-07-07 | 2015-01-28 | 曾银娟 | Steel reinforcement cage forming machine |
| CN104532829A (en) * | 2014-12-11 | 2015-04-22 | 贵州新联爆破工程集团有限公司 | Pile foundation steel bar cage manufacturing method |
| CN104588547A (en) * | 2014-12-30 | 2015-05-06 | 山东建筑大学 | Variable-spiral continuous stirrup polygonal-cross-section steel bar framework forming machine |
| CN104759564A (en) * | 2015-04-27 | 2015-07-08 | 海盐水泥制管有限公司 | Reinforcement cage forming machine |
| CN104998998A (en) * | 2015-07-23 | 2015-10-28 | 赵光林 | Cylindrical reinforcement cage machining method and device |
| CN105293165A (en) * | 2015-11-03 | 2016-02-03 | 国网山东济南市历城区供电公司 | Simple pay-off frame |
| CN105855434A (en) * | 2016-03-24 | 2016-08-17 | 浙江大学城市学院 | Plate girder reinforcing cage integral forming shaping formwork and construction method |
| CN106735812A (en) * | 2017-03-13 | 2017-05-31 | 山东五岭智能机械有限公司 | A kind of reinforcing bar cage seam welding |
| CN106944791A (en) * | 2017-05-23 | 2017-07-14 | 荆门创佳机械科技有限公司 | A kind of tie hoop processing of circular steel reinforcement cage and welding equipment |
| CN107097026A (en) * | 2017-05-26 | 2017-08-29 | 荆门创佳机械科技有限公司 | A kind of tie hoop welding equipment of circular steel reinforcement cage |
| CN107685125A (en) * | 2017-08-27 | 2018-02-13 | 贵州新联爆破工程集团有限公司 | A kind of Fast Installation reinforcing bar cage assembly |
| CN108237191A (en) * | 2016-12-26 | 2018-07-03 | 左红 | Reinforcing cage stirrup molding machine |
| CN108237192A (en) * | 2016-12-26 | 2018-07-03 | 左红 | Steel reinforcement cage forming machine structure |
| CN108393417A (en) * | 2018-03-27 | 2018-08-14 | 建科机械（天津）股份有限公司 | A kind of adjustable stirrup fixing device and steel reinforcement cage assembly machine |
| WO2020143669A1 (en) * | 2019-01-08 | 2020-07-16 | 建科机械（天津）股份有限公司 | Rebar cage forming process and rebar cage forming machine |
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| CN201357274Y (en) * | 2009-02-23 | 2009-12-09 | 山东法因数控机械股份有限公司 | Cylindrical steel reinforcement cage automatic twisting welding cable |
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Cited By (26)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104308049A (en) * | 2014-07-07 | 2015-01-28 | 曾银娟 | Steel reinforcement cage forming machine |
| CN104532829B (en) * | 2014-12-11 | 2016-03-30 | 贵州新联爆破工程集团有限公司 | A kind of pile foundation reinforcement cage preparation method |
| CN104532829A (en) * | 2014-12-11 | 2015-04-22 | 贵州新联爆破工程集团有限公司 | Pile foundation steel bar cage manufacturing method |
| CN104588547A (en) * | 2014-12-30 | 2015-05-06 | 山东建筑大学 | Variable-spiral continuous stirrup polygonal-cross-section steel bar framework forming machine |
| CN104759564A (en) * | 2015-04-27 | 2015-07-08 | 海盐水泥制管有限公司 | Reinforcement cage forming machine |
| CN104998998A (en) * | 2015-07-23 | 2015-10-28 | 赵光林 | Cylindrical reinforcement cage machining method and device |
| CN105293165B (en) * | 2015-11-03 | 2018-03-30 | 国网山东济南市历城区供电公司 | Simple pay off rack |
| CN105293165A (en) * | 2015-11-03 | 2016-02-03 | 国网山东济南市历城区供电公司 | Simple pay-off frame |
| CN105855434A (en) * | 2016-03-24 | 2016-08-17 | 浙江大学城市学院 | Plate girder reinforcing cage integral forming shaping formwork and construction method |
| CN108237192B (en) * | 2016-12-26 | 2019-10-11 | 左红 | Steel reinforcement cage forming machine structure |
| CN108237191B (en) * | 2016-12-26 | 2019-09-17 | 左红 | Reinforcing cage stirrup molding machine |
| CN108237192A (en) * | 2016-12-26 | 2018-07-03 | 左红 | Steel reinforcement cage forming machine structure |
| CN108237191A (en) * | 2016-12-26 | 2018-07-03 | 左红 | Reinforcing cage stirrup molding machine |
| CN114939712A (en) * | 2017-03-13 | 2022-08-26 | 山东五岭智能机械有限公司 | Steel reinforcement cage seam welder and using method thereof |
| CN106735812A (en) * | 2017-03-13 | 2017-05-31 | 山东五岭智能机械有限公司 | A kind of reinforcing bar cage seam welding |
| CN106735812B (en) * | 2017-03-13 | 2022-03-15 | 山东五岭智能机械有限公司 | Reinforcement cage seam welder |
| CN114939712B (en) * | 2017-03-13 | 2024-04-19 | 山东五岭智能机械有限公司 | Reinforcement cage seam welder and use method thereof |
| CN106944791A (en) * | 2017-05-23 | 2017-07-14 | 荆门创佳机械科技有限公司 | A kind of tie hoop processing of circular steel reinforcement cage and welding equipment |
| CN106944791B (en) * | 2017-05-23 | 2018-06-05 | 荆门创佳机械科技有限公司 | A kind of tie hoop processing of circle steel reinforcement cage and welding equipment |
| CN107097026B (en) * | 2017-05-26 | 2018-08-14 | 荆门创佳机械科技有限公司 | A kind of tie hoop welding equipment of circle steel reinforcement cage |
| CN107097026A (en) * | 2017-05-26 | 2017-08-29 | 荆门创佳机械科技有限公司 | A kind of tie hoop welding equipment of circular steel reinforcement cage |
| CN107685125A (en) * | 2017-08-27 | 2018-02-13 | 贵州新联爆破工程集团有限公司 | A kind of Fast Installation reinforcing bar cage assembly |
| CN107685125B (en) * | 2017-08-27 | 2023-08-18 | 保利新联爆破工程集团有限公司 | Device for quickly installing reinforcement cage |
| CN108393417A (en) * | 2018-03-27 | 2018-08-14 | 建科机械（天津）股份有限公司 | A kind of adjustable stirrup fixing device and steel reinforcement cage assembly machine |
| CN108393417B (en) * | 2018-03-27 | 2024-03-29 | 建科机械（天津）股份有限公司 | Adjustable stirrup fixing device and reinforcement cage assembly machine |
| WO2020143669A1 (en) * | 2019-01-08 | 2020-07-16 | 建科机械（天津）股份有限公司 | Rebar cage forming process and rebar cage forming machine |
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