CN108393417B - Adjustable stirrup fixing device and reinforcement cage assembly machine - Google Patents
Adjustable stirrup fixing device and reinforcement cage assembly machine Download PDFInfo
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- CN108393417B CN108393417B CN201810257684.1A CN201810257684A CN108393417B CN 108393417 B CN108393417 B CN 108393417B CN 201810257684 A CN201810257684 A CN 201810257684A CN 108393417 B CN108393417 B CN 108393417B
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- 230000002787 reinforcement Effects 0.000 title claims abstract description 33
- 230000007246 mechanism Effects 0.000 claims abstract description 87
- 230000005540 biological transmission Effects 0.000 claims abstract description 22
- 238000010276 construction Methods 0.000 abstract description 2
- 230000008878 coupling Effects 0.000 description 9
- 238000010168 coupling process Methods 0.000 description 9
- 238000005859 coupling reaction Methods 0.000 description 9
- 238000004519 manufacturing process Methods 0.000 description 6
- 229910000831 Steel Inorganic materials 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000005452 bending Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 238000009435 building construction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 210000003205 muscle Anatomy 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F27/00—Making wire network, i.e. wire nets
- B21F27/12—Making special types or portions of network by methods or means specially adapted therefor
- B21F27/20—Making special types or portions of network by methods or means specially adapted therefor of plaster-carrying network
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Abstract
The invention discloses an adjustable stirrup fixing device and a reinforcement cage assembly machine, and belongs to the technical field of construction machinery. The stirrup fixing device comprises a fixed support, a movable support, a sliding mechanism and a power mechanism, wherein the fixed support and the movable support are arranged oppositely, and a side part positioning mechanism is arranged on the fixed support and the movable support, so that stirrups can be fixed between the fixed support and the movable support. Through set up slide mechanism between fixed bolster and movable support to with power unit and slide mechanism transmission connection, can make the movable support be close to or keep away from the fixed bolster, thereby fix the stirrup of different specifications between fixed bolster and movable support, not only increased stirrup fixing device's application range, improved the efficiency of fixed stirrup, still improved staff operational environment's security.
Description
Technical Field
The invention relates to the technical field of construction machinery, in particular to an adjustable stirrup fixing device and a reinforcement cage assembly machine.
Background
In bridge and culvert or high-rise building construction, support structures such as column piles and the like are required to be made of concrete, and in order to improve the tensile effect of the support structures, reinforcement cages are required to be arranged in pile holes before concrete is poured. The reinforcement cage mainly comprises main reinforcements and stirrups, wherein in the process of manufacturing the reinforcement cage, the plurality of main reinforcements are arranged in parallel to form a columnar structure, and the stirrups are wound on the columnar main reinforcements according to a certain pitch, so that the reinforcement cage is formed. The reinforcement cage assembling machine is an automatic device which utilizes a machine to replace manual manufacturing of reinforcement cages. The existing manufacturing method of the reinforcement cage mainly comprises two steps, wherein the first manufacturing method is to position a main reinforcement by using a fixed disc and a movable disc, then drive the fixed disc and the movable disc to synchronously rotate, so that stirrups pulled out of a wire rod material disc are wound on the main reinforcement, and then the intersection points of the main reinforcement and the stirrups are welded together by using a welding device. The second manufacturing method is that stirrups are manufactured and molded in advance by means of a hoop bending device, then the stirrups are fixed on a stirrup fixing device, and then the main reinforcements are positioned to the required positions by a main reinforcement positioning device to weld the intersection points of the main reinforcements and the stirrups.
But generally do not set up stirrup fixing device in the present steel reinforcement cage assembly machine, when welding stirrup and main muscle together, need artifical location stirrup, not only precision and inefficiency, and the security is poor. Even if some stirrup fixing devices with stronger functionality exist in the reinforcement cage assembly machine, the stirrup fixing devices have no adjustability, so that stirrups of one specification can be positioned only, when stirrups of other specifications are required to be positioned, the whole stirrup fixing devices are required to be detached from the reinforcement cage assembly machine, and then the stirrup fixing devices are correspondingly adjusted and then mounted on the reinforcement cage assembly machine, so that the operation is troublesome, and time and labor are wasted.
Disclosure of Invention
The invention aims to provide an adjustable stirrup fixing device which is compact in structure, wide in application range, high in efficiency, time-saving and labor-saving, and capable of fixing stirrups of various specifications.
The invention further aims to provide a reinforcement cage assembling machine which is strong in functionality, wide in application range and capable of manufacturing reinforcement cages of various specifications.
To achieve the purpose, the invention adopts the following technical scheme:
an adjustable stirrup fixing device, comprising:
a fixed bracket;
the movable support is arranged opposite to the fixed support, side positioning mechanisms are arranged on the fixed support and the movable support, and a holding space for holding stirrups is formed between the two side positioning mechanisms;
the fixed support is fixedly connected to one end of the sliding mechanism, and the movable support is connected to the other end of the sliding mechanism in a sliding manner;
the power mechanism is in transmission connection with the sliding mechanism and can drive the movable support to be close to or far away from the fixed support.
Preferably, the sliding mechanism comprises a sliding rail and a pulley, and the sliding rail is arranged below the movable bracket;
the pulley is arranged at the bottom of the movable support and is in sliding connection with the sliding rail.
Preferably, the bottom of the movable support is provided with a guide groove parallel to the sliding rail, the sliding rail is arranged in the guide groove, one side of the sliding rail is provided with a sliding rail along the length direction, and the pulley is convexly arranged on one side wall of the guide groove and is arranged in the sliding rail.
Preferably, the sliding mechanism further includes:
the rack is arranged on the other side of the sliding rail along the length direction of the sliding rail;
and the gear is arranged on the other side wall of the guide groove and meshed with the rack.
Preferably, the number of the guide grooves is two, the two guide grooves are arranged at intervals along the length direction of the movable support, and each guide groove is internally provided with one sliding mechanism.
Preferably, the power mechanism comprises a hand wheel and a transmission mechanism, one end of the transmission mechanism is connected with the hand wheel, and the other end of the transmission mechanism is connected with the gear in a transmission manner.
Preferably, the transmission mechanism comprises a driving shaft, a driven shaft and a sprocket mechanism, one end of the driving shaft is fixedly connected with the hand wheel, the other end of the driving shaft is connected with one end of the sprocket mechanism, the other end of the sprocket mechanism is sleeved at the middle part of the driven shaft, and two ends of the driven shaft are respectively connected with one gear.
Preferably, the sprocket mechanism comprises a driving wheel, a chain and a driven wheel, wherein the driving wheel is sleeved on the driving shaft, the driven wheel is sleeved on the driven shaft, and the chain is sleeved on the driving wheel and the driven wheel.
Preferably, the driven shaft comprises a first driven shaft and a second driven shaft which are coaxially arranged, the first driven shaft and the second driven shaft are connected through a coupling, the other end of the sprocket mechanism is sleeved on the coupling, the free end of the first driven shaft is connected with one gear, and the free end of the second driven shaft is connected with the other gear.
A reinforcement cage assembly machine comprises the adjustable stirrup fixing device.
The invention has the beneficial effects that:
the invention provides an adjustable stirrup fixing device which comprises a fixed support, a movable support, a sliding mechanism and a power mechanism. Through set up slide mechanism between fixed bolster and movable support to with power unit and slide mechanism transmission connection, can make the movable support be close to or keep away from the fixed bolster, thereby fix the stirrup of different specifications between fixed bolster and movable support, not only increased stirrup fixing device's application range, improved the efficiency of fixed stirrup, still improved staff operational environment's security.
Drawings
FIG. 1 is a front view of an adjustable stirrup holding apparatus provided by the present invention;
FIG. 2 is an enlarged partial view of portion A of FIG. 1;
FIG. 3 is an enlarged partial view of portion B of FIG. 1;
FIG. 4 is a top view of the adjustable stirrup holding apparatus provided by the present invention;
FIG. 5 is a left side view of the adjustable stirrup holding apparatus provided by the present invention;
fig. 6 is a schematic view of a part of the structure of the adjustable stirrup fixing device provided by the invention.
In the figure:
1. a movable bracket; 2. a fixed bracket;
3. a bottom positioning mechanism; 301. a second support frame; 302. a support plate;
4. a side positioning mechanism; 401. a first support frame; 402. a side plate;
5. a frame; 6. a hand wheel;
7. a sliding mechanism; 701. a slide rail; 702. a pulley; 703. a rack; 704. a gear;
8. a transmission mechanism; 801. a driving shaft; 802. a driving wheel; 803. a chain; 804. driven wheel; 805. a coupling; 806. a first driven shaft; 807. and a second driven shaft.
Detailed Description
The technical scheme of the invention is further described below by the specific embodiments with reference to the accompanying drawings.
As shown in fig. 1 to 6, this embodiment provides an adjustable stirrup fixing device, and the shape of the stirrup is not limited, and may be regular, such as rectangular, circular, or irregular. The stirrup fixing device comprises a frame 5, a sliding mechanism 7, a power mechanism, a fixed bracket 2 and a movable bracket 1. The frame 5 is arranged at one side of the fixed bracket 2. The fixed support 2 and the movable support 1 are oppositely arranged and are positioned above the sliding mechanism 7, the fixed support 2 is fixed at one end of the sliding mechanism 7, and the movable support 1 is positioned at the other end of the sliding mechanism 7. The power mechanism is in transmission connection with the sliding mechanism 7 and can drive the movable bracket 1 to move along the extending direction of the sliding mechanism 7 so as to be close to or far away from the fixed bracket 2.
In order to limit stirrups from two sides, the fixed support 2 and the movable support 1 are provided with side positioning mechanisms 4, and a containing space for containing the stirrups is formed between the two side positioning mechanisms 4. In order to limit the movement of the stirrup in the up-down direction, a bottom positioning mechanism 3 is further arranged between the two side positioning mechanisms 4, and the bottom positioning mechanism 3 is positioned below the stirrup and is abutted with the bottom of the stirrup.
In order to improve the stability and accuracy of the stirrup positioning between the side positioning mechanism 4 and the bottom positioning mechanism 3, the position of the stirrup is prevented from shifting in the process of moving the movable support 1, and positioning structures are arranged on the inner side of the side positioning mechanism 4 and the top of the bottom positioning mechanism 3. Specifically, as shown in fig. 6, the positioning structure is a tooth-shaped groove, the tooth slot shape of the tooth-shaped groove can be a U-shaped groove or a V-shaped groove, the opening of the tooth-shaped groove on the side positioning mechanism 4 faces the inner side of the stirrup fixing device and is used for clamping the side edge of the rectangular stirrup, and the opening of the tooth-shaped groove on the bottom positioning mechanism 3 faces the top of the stirrup fixing device and is used for clamping the bottom edge of the rectangular stirrup.
In order to improve the universality of the stirrup fixing device and expand the application range of the stirrup fixing device, the widths of adjacent tooth grooves on the tooth grooves are set to be different, and stirrups with different specifications are clamped by utilizing the tooth grooves with different widths. The tooth slot width on the tooth slot is preferably set to gradually vary, i.e., gradually increase or gradually decrease from one end of the tooth slot to the other end.
Specifically, as shown in fig. 6, the side positioning mechanism 4 includes a first supporting frame 401 and a side plate 402, the first supporting frame 401 is an L-shaped plate, the L-shaped plate specifically includes a transverse plate and a vertical plate, the transverse plate is fixedly connected to the fixed bracket 2 or the movable bracket 1, and the top end of the vertical plate is connected to the side plate 402. The side plate 402 is horizontally disposed, and a tooth-shaped groove is provided inside the side plate 402. The bottom positioning mechanism 3 comprises a second supporting frame 301 and a supporting plate 302, wherein the bottom of the second supporting frame 301 is connected with the fixed bracket 2 or the movable bracket 1, the top of the second supporting frame 301 is connected with the supporting plate 302, and a tooth-shaped groove is formed in the top of the supporting plate 302. The height of the second support frame 301 is smaller than that of the first support frame 401, and the tooth-shaped grooves on the side plates 402 of the fixed support frame 2 and the tooth-shaped grooves on the side plates 402 of the movable support frame 1 are arranged oppositely, so that two ends of the stirrups can be clamped in the tooth-shaped grooves.
In order to increase the compactness of the stirrup fixing device, the bottom positioning means 3 are arranged on the fixed support 2 or on the movable support 1. Further, in this embodiment, as shown in fig. 6, the number of the bottom positioning mechanisms 3 is two, one is disposed on the fixed support 2, the other is disposed on the movable support 1, and the tooth-shaped grooves on the support plates 302 of the two bottom positioning mechanisms 3 are opposite to each other, so that two-point supports are formed on the bottom of the stirrup, which is beneficial to further improving the stability of the stirrup. Of course, in other embodiments, the number of the bottom positioning mechanisms 3 may be set to three or more.
Further, in order to rapidly judge the clamping position of the stirrup, a plurality of positioning holes are formed in the side plate 402, the positioning holes correspond to tooth grooves on the tooth grooves one by one, and the aperture of the positioning holes is set according to the width of the tooth grooves. Before the coupling stirrup is clamped, the positioning holes are inserted into the positioning columns with the same diameter as the stirrup, tooth grooves suitable for clamping the coupling stirrup are selected, and then the coupling stirrup is clamped in the corresponding tooth grooves.
During the fixing of the stirrup, the position of the fixed support 2 remains stationary and the movable support 1 can move relative to the fixed support 2. In this embodiment, in order to realize the sliding connection of the movable bracket 1 with respect to the fixed bracket 2, as shown in fig. 2, a slide rail 701 is provided between the movable bracket 1 and the fixed bracket 2, the length direction of the slide rail 701 is perpendicular to the length direction of the movable bracket 1, and a slide rail is provided on the slide rail 701. The pulley 702 is arranged at the bottom of the movable support 1, the movable support 1 is moved through the movement of the pulley 702 in a slideway, one side of the stirrup is abutted with the side positioning mechanism 4 on the fixed support 2, and the movable support 1 is stopped moving when the other side is abutted with the side positioning mechanism 4 on the movable support 1.
To improve the stability of the movement of the movable bracket 1, the pulley 702 is prevented from being separated from the slideway due to too high speed when sliding in the slideway. A guide groove is provided at the bottom of the movable bracket 1 along the width direction of the movable bracket 1, and the slide rail 701 is placed in the guide groove. Further, the slide way is arranged on the side wall of the slide rail 701, the pulley 702 is arranged on one side wall of the guide groove in a protruding manner, and the pulley 702 is arranged in the guide groove.
In addition to the sliding rail 701 and the pulley 702 being used to realize the movement of the movable support 1 relative to the fixed support 2, the cooperation of the gear 704 and the rack 703 may be used, for example, the rack 703 is disposed between the movable support 1 and the fixed support 2, the gear 704 is disposed on the movable support 1, and the movable support 1 is moved closer to or further away from the fixed support 2 by using the movement of the gear 704 on the rack 703. In this embodiment, as shown in fig. 2, in order to further improve the stability of the movement of the movable support 1, the gear 704, the rack 703, the sliding rail 701 and the pulley 702 are adopted in combination, the gear 704 is disposed on the other side of the sliding rail 701 along the length direction of the sliding rail 701, opposite to the sliding rail, and the gear 704 is protruded on the other side wall of the guiding slot and opposite to the pulley 702. When the movable bracket 1 moves, the gear 704 is meshed with the rack 703, and the pulley 702 moves along the slideway. Of course, in other embodiments, other mechanisms may be used to implement the movement of the movable support 1, such as using an air cylinder to push the movable support 1.
Further, as shown in fig. 4, two guide grooves are provided at the bottom of the movable bracket 1, the two guide grooves are provided at intervals along the length direction of the movable bracket 1, and each guide groove is provided with the above-mentioned sliding mechanism 7. Of course, in other embodiments, three or more guide grooves may be provided, and the number of guide grooves is determined according to the length of the movable bracket 1, which is not particularly limited herein.
In order to drive the movable bracket 1 to move along the slide rail 701, in this embodiment, as shown in fig. 3, the power mechanism includes a hand wheel 6 and a transmission mechanism 8, the transmission mechanism 8 includes a transmission shaft including a driving shaft 801, a first driven shaft 806, and a second driven shaft 807, and a sprocket mechanism including a driving wheel 802, a chain 803, and a driven wheel 804. The hand wheel 6 is fixedly connected with one end of the driving shaft 801, a driving wheel 802 is sleeved on the free end of the driving shaft 801, and the driving wheel 802 is in transmission connection with a driven wheel 804 through a chain 803. The first driven shaft 806 and the second driven shaft 807 are coaxially arranged and connected through a coupling 805, the driven wheel 804 is sleeved on the coupling 805, the free end of the first driven shaft 806 is connected with the gear 704 in one guide groove, and the free end of the second driven shaft 807 is connected with the gear 704 in the other guide groove. Since the driving shaft 801 is parallel to the first driven shaft 806 and the second driven shaft 807, the chain 803 is perpendicular to the first driven shaft 806, when the hand wheel 6 is rotated, the driving shaft 801 rotates to further drive the driving wheel 802 to rotate, the driving wheel 802 drives the driven wheel 804 to rotate through the chain 803, the driven wheel 804 drives the first driven shaft 806 and the second driven shaft 807 to synchronously rotate through the coupling 805, and further drives the gear 704 to move along the rack 703, so that the movable bracket 1 is close to or far away from the fixed bracket 2.
In this embodiment, since the gear 704 and the rack 703 are located at the bottom end of the movable bracket 1, the movable bracket 1 has high movement stability, and the hand wheel 6 is disposed on the upper portion of the whole fixed positioning device through the transmission of the sprocket mechanism and the transmission shaft, so that the operator can conveniently complete the whole driving process by rotating the hand wheel 6 in the upright state, without bending over, and the labor intensity of the operator can be reduced. The number of turns of the hand wheel 6 is turned, so that the moving distance and the moving speed of the movable support 1 can be controlled accurately, and the situation that stirrups deform due to overlarge moving distance or overlarge moving speed is avoided. Of course, in other implementations, other power mechanisms may be used, or the number and positions of the drive shafts and sprocket mechanisms may be adjusted according to the number of slide mechanisms 7.
The embodiment also provides a steel reinforcement cage assembly machine containing the stirrup fixing device, the steel reinforcement cage assembly machine is used for fixing stirrups by utilizing the stirrup fixing device in the process of assembling the stirrups and the main reinforcements to form the steel reinforcement cage, compared with manual positioning in the prior art, the steel reinforcement cage assembly machine is high in working efficiency, high in stability and accuracy, labor intensity of workers is greatly reduced, safety is improved, and the occurrence rate of safety accidents is reduced.
It is to be understood that the above examples of the present invention are provided for clarity of illustration only and are not limiting of the embodiments of the present invention. Other variations or modifications of the above teachings will be apparent to those of ordinary skill in the art. It is not necessary here nor is it exhaustive of all embodiments. Any modification, equivalent replacement, improvement, etc. which come within the spirit and principles of the invention are desired to be protected by the following claims.
Claims (3)
1. An adjustable stirrup fixing device, comprising:
a fixed bracket (2);
the movable support (1) is arranged opposite to the fixed support (2), side positioning mechanisms (4) are arranged on the fixed support (2) and the movable support (1), and a holding space for holding stirrups is formed between the two side positioning mechanisms (4);
the fixed support (2) is fixedly connected to one end of the sliding mechanism (7), and the movable support (1) is slidably connected to the other end of the sliding mechanism (7);
the power mechanism is in transmission connection with the sliding mechanism (7) and can drive the movable bracket (1) to approach or depart from the fixed bracket (2);
the sliding mechanism (7) comprises a sliding rail (701) and a pulley (702), and the sliding rail (701) is arranged below the movable bracket (1);
the pulley (702) is arranged at the bottom of the movable bracket (1) and is in sliding connection with the sliding rail (701);
the bottom of the movable bracket (1) is provided with a guide groove parallel to the sliding rail (701), the sliding rail (701) is arranged in the guide groove, one side of the sliding rail (701) is provided with a slide way along the length direction, and the pulley (702) is convexly arranged on one side wall of the guide groove and is arranged in the slide way; the sliding mechanism (7) further comprises:
a rack (703) provided on the other side of the slide rail (701) along the longitudinal direction of the slide rail (701);
a gear (704) disposed on the other side wall of the guide groove and engaged with the rack (703); the power mechanism comprises a hand wheel (6) and a transmission mechanism (8), one end of the transmission mechanism (8) is connected with the hand wheel (6), and the other end of the transmission mechanism is in transmission connection with the gear (704);
the transmission mechanism (8) comprises a driving shaft (801), a driven shaft and a chain wheel mechanism, one end of the driving shaft (801) is fixedly connected with the hand wheel (6), the other end of the driving shaft is connected with one end of the chain wheel mechanism, the other end of the chain wheel mechanism is sleeved at the middle part of the driven shaft, and two ends of the driven shaft are respectively connected with a gear (704);
the chain wheel mechanism comprises a driving wheel (802), a chain (803) and a driven wheel (804), wherein the driving wheel (802) is sleeved on the driving shaft (801), the driven wheel (804) is sleeved on the driven shaft, and the chain (803) is sleeved on the driving wheel (802) and the driven wheel (804);
the driven shaft comprises a first driven shaft (806) and a second driven shaft (807) which are coaxially arranged, the first driven shaft (806) is connected with the second driven shaft (807) through a coupler (805), the other end of the sprocket mechanism is sleeved on the coupler (805), the free end of the first driven shaft (806) is connected with one gear (704), and the free end of the second driven shaft (807) is connected with the other gear (704).
2. The adjustable stirrup holding device as set forth in claim 1, wherein,
the number of the guide grooves is two, the two guide grooves are arranged at intervals along the length direction of the movable support (1), and each guide groove is internally provided with a sliding mechanism (7).
3. A reinforcement cage assembly machine comprising an adjustable stirrup holding device as set forth in any one of claims 1-2.
Priority Applications (1)
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CN201810257684.1A CN108393417B (en) | 2018-03-27 | 2018-03-27 | Adjustable stirrup fixing device and reinforcement cage assembly machine |
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CN201810257684.1A CN108393417B (en) | 2018-03-27 | 2018-03-27 | Adjustable stirrup fixing device and reinforcement cage assembly machine |
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CN108393417B true CN108393417B (en) | 2024-03-29 |
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CN109057361A (en) * | 2018-08-31 | 2018-12-21 | 无为县红宇通信器材有限责任公司 | A kind of binding apparatus of concrete wire pole inside reinforcing bar |
CN110216229B (en) * | 2019-05-18 | 2020-06-12 | 陕西建工第五建设集团有限公司 | Main reinforcement positioning method based on building beam column steel reinforcement cage main reinforcement positioning mechanism |
CN110216228B (en) * | 2019-05-18 | 2020-06-12 | 陕西建工第五建设集团有限公司 | Reinforcement cage binding method based on building beam column reinforcement cage binding operation platform |
CN110216230B (en) * | 2019-05-18 | 2020-06-12 | 陕西建工第五建设集团有限公司 | Steel reinforcement cage forming operation mechanism with protective layer and method |
CN110918838B (en) * | 2019-10-09 | 2024-09-24 | 中交第二航务工程局有限公司 | Flexible manufacturing production line and production process for spatial three-dimensional reinforcing mesh |
CN114734167B (en) * | 2022-04-08 | 2023-06-13 | 中国建筑土木建设有限公司 | Welding device for reinforcement cage and construction method thereof |
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JP2001020454A (en) * | 1999-07-12 | 2001-01-23 | Housing & Urban Development Corp | Reinforcing bar cage without welding for structure such as foundation pillar and manufacture thereof |
CN201201022Y (en) * | 2008-04-15 | 2009-03-04 | 贾建生 | Device for molding reinforcement cage |
CN201244640Y (en) * | 2008-08-19 | 2009-05-27 | 中铁十八局集团有限公司 | Rolling welding machine for bored pile reinforcement cage |
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