CN106424482A - Automatic steel bar cage binding device - Google Patents
Automatic steel bar cage binding device Download PDFInfo
- Publication number
- CN106424482A CN106424482A CN201610961218.2A CN201610961218A CN106424482A CN 106424482 A CN106424482 A CN 106424482A CN 201610961218 A CN201610961218 A CN 201610961218A CN 106424482 A CN106424482 A CN 106424482A
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- China
- Prior art keywords
- directive wheel
- base
- steel bar
- cylinder
- operating board
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F31/00—Making meshed-ring network from wire
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wire Processing (AREA)
Abstract
The invention provides an automatic steel bar cage binding device. The automatic steel bar cage binding device is provided with a base. Two parallel rollers with the distance adjustable are arranged in the length direction of the base, and a longitudinal bar framework is placed on the rollers. A power transmission device is arranged on the front section of the base and drives the rollers to rotate after being connected with the rollers. A track is arranged on one side of the base, a walking operation desk is installed on the track, and a steel bar guiding device is arranged on the walking operation desk. Steel bars are straightened by a steel bar straightening machine arranged outside the track, derusted and guided by the steel bar guiding device and then are fixedly connected with the longitudinal bar framework, the rollers drive the longitudinal bar framework to rotate and then automatically roll the steel bars onto the surface of the longitudinal bar framework, and after fixing, automatic binding of stirrups is achieved. The automatic steel bar cage binding device solves the problems that steel bar binding distances are not uniform and welding positions are not accurate, the time of binding steel bar cage stirrups is greatly shortened, the quality of steel bar cages is improved, working efficiency is high, the manufacturing cost of steel bar cages is greatly reduced, and the automatic steel bar cage binding device is suitable for binding steel bar cage stirrups with different diameters.
Description
Technical field
The invention belongs to steel reinforcement cage colligation technical field, and in particular to a kind of automatization's steel reinforcement cage binding device.
Background technology
In bridges and culverts or high-building construction, usually steel reinforcement cage can be made as requested, existing steel reinforcement cage is in colligation
When metropolis one die station is provided, the longitudinal rib of steel reinforcement cage is positioned in die station, and carries out the colligation of stirrup by workman, and steel
The stirrup of muscle cage in process of binding, the operation such as the colligation of stirrup, welding and cutting of reinforcing bar all by being accomplished manually,
Inefficiency, cost of labor height, high labor intensive, simultaneously as positioned at longitudinal rib and the die station directly contact of lower floor, often tie up
Prick a circle stirrup to be required to the longitudinal rib for being located at lower floor is lifted, cause process of binding loaded down with trivial details, take big, the making effect of steel reinforcement cage
Rate is low, therefore, it is necessary to improve.
Content of the invention
Present invention solves the technical problem that：A kind of automatization's steel reinforcement cage binding device is provided, longitudinal rib skeleton is positioned over
On two cylinders for rotating, the longitudinal rib skeleton of rotation and reinforcing bar guider is installed walking operating board compound motion after real
The now automatization's colligation to longitudinal rib skeleton stirrup, the colligation efficiency of reinforcing cage stirrup is greatly improved, and cost of labor reduces, while
The spacing of stirrup colligation is uniform, and welding position is accurate, and the quality of steel reinforcement cage is greatly improved, it is adaptable to the steel reinforcement cage hoop of different-diameter
Muscle colligation.
The technical solution used in the present invention：Automatization's steel reinforcement cage binding device, with base, the length direction of the base
Be provided with two be parallel to each other and the cylinder of adjustable interval and cylinder on be placed with longitudinal rib skeleton, the base leading portion is provided with dynamic
Force actuators and actuating unit are connected rear driving drum rotation with cylinder, and the base side is provided with track and track
Walking operating board is installed, the walking operating board is provided with reinforcing bar guider, reinforcing bar is adjusted by the reinforcing bar outside track
Straight machine straightening, rust cleaning are simultaneously fixedly connected with longitudinal rib skeleton after reinforcing bar guider guiding, and the cylinder drives longitudinal muscles and bones
Frame, after rotating, reinforcing bar is rolled up automatic binding automatically that realize stirrup on longitudinal rib skeleton surface and after fixing.
Wherein, the actuating unit includes motor, reductor, drive sprocket, driven duplex chain wheel and driven sprocket,
The motor is connected by belt with reductor and drive sprocket is fixed on the output shaft of reductor, and the cylinder end is fixed
There is drum shaft and after drum shaft is coordinated with the bearing block that is fixed on base by cylinder support on base, the cylinder upper end
Cylinder shaft end stretches out and is placed in that bearing block is outside and driven duplex chain wheel is fixed on the drum shaft of base side, described driven
Sprocket wheel is fixed on the drum shaft of base opposite side, and the drive sprocket is connected by chain with driven duplex chain wheel and driven double
Row chain wheel is connected by reel chain with driven sprocket, and the spacing between the cylinder is carried out by adjusting the fixed position of bearing block
Adjust and reel chain is connected with the chain tensioning device on base.
Further, the walking operating board includes operating board, reducing motor, spur gear, tooth bar, switch board and welding machine,
The reducing motor is installed on operating board table top and spur gear is fixed on the output shaft of reducing motor, on the right side of the track on
End face is fixed with tooth bar and the engagement of straight-tooth wheel and rack, and the roller of the operating board both sides is placed on track and reducing motor startup
Operating board is driven to move along the length direction of track by the engagement of straight-tooth wheel and rack afterwards, the operating board is provided with control steel
Muscle straightener, motor, reducing motor and the switch board of the welding machine on/off being installed on operating board, solid on the operating board
Surely there is installing rack and reinforcing bar guider is installed on installing rack.
Further, the reinforcing bar guider includes directive wheel, fairlead and directive wheel pair, the directive wheel and guiding
Wheel to be pulley and directive wheel to the race for two pulleys up and down correspond to after composition, the directive wheel, fairlead and guiding
Take turns to being installed on the left of the cant beam of installing rack successively and the right side of directive wheel pair also is provided with directive wheel, the cant beam right side of the installing rack
Side also is provided with directive wheel pair, and the installation direction of the directive wheel, fairlead and directive wheel pair is mutually perpendicular to, and the reinforcing bar is by reinforcing bar
Straightener passes the fairlead after directive wheel from the right side of directive wheel and passes, and the reinforcing bar that the fairlead is passed is through directive wheel centering
Up and down corresponding race and directive wheel to after the directive wheel on right side by the directive wheel on the right side of cant beam to spacing be oriented to after pass
It is fixedly connected with longitudinal rib skeleton, the fixed position of the cant beam can be adjusted up and down along installing rack.
Present invention advantage compared with prior art：
1st, will wear through bar straightener rust cleaning, straightening and from reinforcing bar guider while cylinder drives longitudinal rib to rotate
Volume is behind longitudinal rib skeleton surface automatically for the reinforcing bar for going out, and by walking, reinforcement welding is fixed on longitudinal rib by the welding machine on operating board
On skeleton, the automatic binding of stirrup is realized, and work efficiency is greatly improved；
2nd, colligation after longitudinal rib skeleton manually need not be lifted during reinforcing bar automatic binding, needs in whole process
Workman's number reduce, so as to reduce cost of labor；
3rd, the spacing between two cylinders is adjusted by adjusting the fixed position of bearing block, and reel chain passes through chain tensioning device
Tensioning after regulation, so as to be suitable for the colligation of the circular reinforcing cage stirrup of various diameters；
4th, simple to operate, by be turned on and off in switch board switch can complete the control to this structure, while bind round
Muscle colligation spacing is uniform, and welding position is accurate, and safety is good, improves the quality of steel reinforcement cage, material-saving, material cost drop
Low.
Description of the drawings
Fig. 1 does not install the structural representation of reinforcing bar guider for the present invention；
Fig. 2 is installed on the structural representation of walking operating board for reinforcing bar guider of the present invention；
Fig. 3 is directive wheel of the present invention to mounting structure schematic diagram.
Specific embodiment
1-3 describes a kind of embodiment of the present invention below in conjunction with the accompanying drawings.
Automatization's steel reinforcement cage binding device, with base 1, the length direction of the base 1 is provided with two and is parallel to each other simultaneously
Longitudinal rib skeleton is placed with the cylinder 2 of adjustable interval and cylinder 2, and 1 leading portion of the base is provided with actuating unit and moves
Force actuators are connected rear driving drum 2 with cylinder 2 and rotate, and 1 side of the base is provided with track 3 and track 3 and is provided with row
Operating board 4 is walked, the walking operating board 4 is provided with reinforcing bar guider, and reinforcing bar is by the bar straightener 5 outside track 3
Straightening, rust cleaning are simultaneously fixedly connected with longitudinal rib skeleton after reinforcing bar guider guiding, and the cylinder 2 drives longitudinal rib skeleton to turn
Reinforcing bar is rolled up after dynamic automatic binding automatically that realize stirrup on longitudinal rib skeleton surface and after fixing；Specifically, the power is passed
Dynamic device includes motor 6, reductor 7, drive sprocket 8, driven duplex chain wheel 9 and driven sprocket 10, the motor 6 and reductor
7 are connected by belt and drive sprocket 8 is fixed on the output shaft of reductor 7,2 end of the cylinder be fixed with drum shaft 12 and
Drum shaft 12 after being coordinated with the bearing block 11 being fixed on base 1 is supported on cylinder 2 on base 1, the rolling of 2 upper end of the cylinder
Cylinder 12 end of axle is stretched out and is placed in that bearing block 11 is outside and driven duplex chain wheel 9 is fixed on the drum shaft 12 of 1 side of base, institute
State driven sprocket 10 to be fixed on the drum shaft 12 of 1 opposite side of base, the drive sprocket 8 passes through chain with driven duplex chain wheel 9
Bar 13 connects and driven duplex chain wheel 9 is connected by reel chain 14 with driven sprocket 10, and the spacing between the cylinder 2 is by adjusting
The fixed position of bearing bearing 11 is adjusted and reel chain 14 is connected with the chain tensioning device 15 on base 1；Specifically,
The walking operating board 4 includes operating board 17, reducing motor 16, spur gear 18, tooth bar 19, switch board 20 and welding machine 21, described
Reducing motor 16 is installed on 17 table top of operating board and spur gear 18 is fixed on the output shaft of reducing motor 16, the track 3
Right side upper surface is fixed with tooth bar 19 and spur gear 18 is engaged with tooth bar 19, and the roller of 17 both sides of the operating board is placed in track 3
Upper and reducing motor 16 drives operating board 17 to move along the length direction of track 3 by spur gear 18 with engaging for tooth bar 19 after starting
Dynamic, the operating board 17 is provided with control bar straightener 5, motor 6, reducing motor 16 and the welding machine being installed on operating board 17
The switch board 20 of 21 on/off, is fixed with installing rack 22 and reinforcing bar guider is installed on installing rack on the operating board 17
On 22；Specifically, the reinforcing bar guider includes directive wheel 23, fairlead 24 and directive wheel to 25,23 He of the directive wheel
Directive wheel be pulley 26 to 25 and directive wheel to 25 for two pulleys 26 race up and down correspond to after constitute, the directive wheel
23rd, fairlead 24 and directive wheel are installed on the left side of cant beam 27 of installing rack 22 successively to 25 and directive wheel also is provided with to 25 right side
Directive wheel 23, the right side of cant beam 27 of the installing rack 22 also is provided with directive wheel to 25, the directive wheel 23, fairlead 24 and is oriented to
Take turns the installation direction to 25 to be mutually perpendicular to, the reinforcing bar is passed from 23 right side of directive wheel after directive wheel 23 by bar straightener 5
Fairlead 24 pass, the reinforcing bar that the fairlead 24 is passed through directive wheel in 25 up and down corresponding race and directive wheel to 25
Passed after the directive wheel and guiding spacing to 25 on 27 right side of cant beam after the directive wheel 23 on right side and fix even with longitudinal rib skeleton
Connect, the fixed position of the cant beam 27 can be adjusted about 22 along installing rack.
During operation, the longitudinal rib two ends stirrup circle of steel reinforcement cage is fixed to be formed after longitudinal rib skeleton first, be put in two
Between cylinder 2, afterwards walking operating board 4 is placed on after coordinating with track 3 on the track 3 beside cylinder 2, reinforcing bar is put into steel
In muscle straightener 5, the switch of bar straightener 5 and reducing motor 16 is opened, and reinforcing bar is removed through bar straightener 5 automatically
Rust, straightening, that then installed on walking operating board 4 adjusts reinforcing bar direction the reinforcing bar guider is oriented to by which
Afterwards, it is connected with the longitudinal rib skeleton of steel reinforcement cage, after starting motor 6, power is transferred on cylinder 2, cylinder 2 is driven thereon after rotating
Longitudinal rib skeleton rotate, realize steel steel reinforcement cage after the operating board of walking 17 and the motion synthesis of the longitudinal rib skeleton for rotating
The automatic binding of stirrup, is furnished with welding machine 21 on operating board 17, reinforcing bar is long short every one section, and which is welded, and reinforcing bar is in reinforcing bar
Equidistant welding four times is often enclosed in cage winding.Circulated with this, after the completion of reinforcing bar binding, switched in closing control cabinet 20 accordingly,
Afterwards steel reinforcement cage is cut, complete steel reinforcement cage colligation.The reinforcing cage stirrup colligation spacing that this device solves is not waited, steel bar welding
The inaccurate defect in position is connect, the Production Time of steel reinforcement cage is shortened, improve quality and the cost of steel reinforcement cage, work efficiency
Greatly improve.
Above-described embodiment, simply presently preferred embodiments of the present invention, is not used for limiting the scope of the present invention, therefore all with this
The equivalence changes done by content described in invention claim, all should be included within scope of the invention as claimed.
Claims (4)
1. automatization's steel reinforcement cage binding device, with base (1), it is characterised in that：The length direction of base (1) is provided with two
Bar be parallel to each other and the cylinder (2) of adjustable interval and cylinder (2) on be placed with longitudinal rib skeleton, base (1) leading portion sets
Dynamic actuating device and actuating unit are connected rear driving drum (2) rotation with cylinder (2), and base (1) side sets
Have on track (3) and track (3) and walking operating board (4) be installed, walking operating board (4) is provided with reinforcing bar guider,
Reinforcing bar by bar straightener (5) straightening outside located at track (3), rust cleaning and after being oriented to through reinforcing bar guider with longitudinal muscles and bones
Frame is fixedly connected, and reinforcing bar is rolled up on longitudinal rib skeleton surface and fixing by described cylinder (2) automatically after driving longitudinal rib skeleton to rotate
The automatic binding of stirrup is realized afterwards.
2. automatization's steel reinforcement cage binding device according to claim 1, it is characterised in that：The actuating unit includes
Motor (6), reductor (7), drive sprocket (8), driven duplex chain wheel (9) and driven sprocket (10), motor (6) and deceleration
Machine (7) is connected by belt and drive sprocket (8) is fixed on the output shaft of reductor (7), and cylinder (2) end is fixed with
Cylinder (2) is supported on base after coordinating with the bearing block (11) being fixed on base (1) by drum shaft (12) and drum shaft (12)
(1), on, drum shaft (12) end of cylinder (2) upper end is stretched out and is placed in bearing block (11) outside and driven duplex chain wheel
(9) it is fixed on the drum shaft (12) of base (1) side, driven sprocket (10) are fixed on the cylinder of base (1) opposite side
On axle (12), drive sprocket (8) be connected by chain (13) with driven duplex chain wheel (9) and driven duplex chain wheel (9) with
Driven sprocket (10) is connected by reel chain (14), and the spacing between cylinder (2) is by the fixation of adjustment bearing block (11)
Position is adjusted and reel chain (14) is connected with the chain tensioning device (15) on base (1).
3. automatization's steel reinforcement cage binding device according to claim 2, it is characterised in that：Walking operating board (4) bag
Include operating board (17), reducing motor (16), spur gear (18), tooth bar (19), switch board (20) and welding machine (21), the electricity that slows down
Machine (16) is installed on operating board (17) table top and spur gear (18) is fixed on the output shaft of reducing motor (16), the track
(3) on the right side of, upper surface is fixed with tooth bar (19) and spur gear (18) is engaged with tooth bar (19), the rolling of operating board (17) both sides
Wheel is placed in after the upper and reducing motor (16) of track (3) starts and drives operating board by spur gear (18) with engaging for tooth bar (19)
(17) length direction along track (3) is moved, and operating board (17) are provided with control bar straightener (5), motor (6), subtract
Speed motor (16) and the switch board (20) of welding machine (21) on/off being installed on operating board (17), operating board (17)
On be fixed with installing rack (22) and reinforcing bar guider is installed on installing rack (22).
4. automatization's steel reinforcement cage binding device according to claim 3, it is characterised in that：The reinforcing bar guider includes
Directive wheel (23), fairlead (24) and directive wheel are to (25), and directive wheel (23) and directive wheel are pulley (26) to (25)
And directive wheel to (25) for two pulleys (26) race up and down correspond to after constitute, directive wheel (23), fairlead (24) and
Directive wheel is installed on successively to (25) on the left of the cant beam (27) of installing rack (22) and directive wheel also is provided with being oriented to the right side of (25)
Wheel (23), also is provided with directive wheel to (25), directive wheel (23), fairlead on the right side of the cant beam (27) of installing rack (22)
(24) with directive wheel, the installation direction of (25) is mutually perpendicular to, the reinforcing bar is passed through directive wheel (23) by bar straightener (5)
Fairlead (24) from the right side of directive wheel (23) is passed afterwards, and the reinforcing bar that fairlead (24) pass is through directive wheel in (25)
Under corresponding race and directive wheel the directive wheel (23) on the right side of (25) is limited to (25) by the directive wheel on the right side of cant beam (27) afterwards
Position is fixedly connected with longitudinal rib skeleton with passing after guiding, and the fixed position of cant beam (27) can be along the upper downward of installing rack (22)
Whole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610961218.2A CN106424482A (en) | 2016-10-28 | 2016-10-28 | Automatic steel bar cage binding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610961218.2A CN106424482A (en) | 2016-10-28 | 2016-10-28 | Automatic steel bar cage binding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106424482A true CN106424482A (en) | 2017-02-22 |
Family
ID=58180823
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610961218.2A Pending CN106424482A (en) | 2016-10-28 | 2016-10-28 | Automatic steel bar cage binding device |
Country Status (1)
| Country | Link |
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| CN (1) | CN106424482A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109396300A (en) * | 2018-12-14 | 2019-03-01 | 中交公局第三工程有限公司 | A kind of rolling cage machine |
| CN110479918A (en) * | 2019-08-21 | 2019-11-22 | 南京蹑波物联网科技有限公司 | A kind of skeleton forming device and its working method automating sleeper system |
| CN110587090A (en) * | 2019-10-16 | 2019-12-20 | 济宁市中路智能科技有限公司 | Novel seam welder |
| CN112832149A (en) * | 2020-12-31 | 2021-05-25 | 山东省公路桥梁建设有限公司 | Culvert construction equipment and construction method |
| CN114939712A (en) * | 2017-03-13 | 2022-08-26 | 山东五岭智能机械有限公司 | Steel reinforcement cage seam welder and using method thereof |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114939712A (en) * | 2017-03-13 | 2022-08-26 | 山东五岭智能机械有限公司 | Steel reinforcement cage seam welder and using method thereof |
| CN114939712B (en) * | 2017-03-13 | 2024-04-19 | 山东五岭智能机械有限公司 | Reinforcement cage seam welder and use method thereof |
| CN109396300A (en) * | 2018-12-14 | 2019-03-01 | 中交公局第三工程有限公司 | A kind of rolling cage machine |
| CN110479918A (en) * | 2019-08-21 | 2019-11-22 | 南京蹑波物联网科技有限公司 | A kind of skeleton forming device and its working method automating sleeper system |
| CN110587090A (en) * | 2019-10-16 | 2019-12-20 | 济宁市中路智能科技有限公司 | Novel seam welder |
| CN112832149A (en) * | 2020-12-31 | 2021-05-25 | 山东省公路桥梁建设有限公司 | Culvert construction equipment and construction method |
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Application publication date: 20170222 |