CN206326065U - Automate steel reinforcement cage binding device - Google Patents

Automate steel reinforcement cage binding device Download PDF

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Publication number
CN206326065U
CN206326065U CN201621185965.3U CN201621185965U CN206326065U CN 206326065 U CN206326065 U CN 206326065U CN 201621185965 U CN201621185965 U CN 201621185965U CN 206326065 U CN206326065 U CN 206326065U
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China
Prior art keywords
directive wheel
roller
reinforcing bar
operating desk
base
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CN201621185965.3U
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Chinese (zh)
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景朋飞
赵凤波
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China Railway 24th Bureau Group Co Ltd
Nanchang Railway Engineering Co Ltd of China Railway 24th Bureau Group Co Ltd
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China Railway 24th Bureau Group Co Ltd
Nanchang Railway Engineering Co Ltd of China Railway 24th Bureau Group Co Ltd
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Abstract

A kind of automation steel reinforcement cage binding device is provided, with base, the length direction of the base is placed with longitudinal rib skeleton on roller and roller provided with two spacing that are parallel to each other and can adjust, base leading portion is provided with actuating unit and actuating unit is connected rear driving drum rotation with roller, base side is provided with track and track and is provided with walking operating desk, operating desk of walking is provided with reinforcing bar guider, reinforcing bar is by the bar straightener straightening outside track, eliminate rust and be fixedly connected after being oriented to through reinforcing bar guider with longitudinal rib skeleton, the roller drives longitudinal rib skeleton that reinforcing bar is rolled up to the automatic binding for realizing stirrup on longitudinal rib skeleton surface and after fixing automatically after rotating.The problem of reinforcing bar colligation spacing that the utility model solves is not waited and welding position is inaccurate, the colligation time of reinforcing cage stirrup greatly shortens, and improves the quality of steel reinforcement cage, high working efficiency, the cost of manufacture of steel reinforcement cage is substantially reduced, it is adaptable to the reinforcing cage stirrup colligation of different-diameter.

Description

Automate steel reinforcement cage binding device
Technical field
The utility model belongs to steel reinforcement cage colligation technical field, and in particular to one kind automation steel reinforcement cage binding device.
Background technology
In bridges and culverts or high-building construction, steel reinforcement cage can be usually made as requested, existing steel reinforcement cage is in colligation When big city one die station is provided, the longitudinal rib of steel reinforcement cage is positioned in die station, and carry out by workman the colligation of stirrup, and steel The stirrup of muscle cage in process of binding, the process such as colligation, welding and cutting of reinforcing bar of stirrup all by being accomplished manually, Inefficiency, cost of labor is high, and labor intensity is big, simultaneously as the longitudinal rib positioned at lower floor is directly contacted with die station, often ties up Prick a circle stirrup to be required to lift positioned at the longitudinal rib of lower floor, cause process of binding cumbersome, take big, the making effect of steel reinforcement cage Rate is low, therefore, it is necessary to be improved.
Utility model content
The technical problem that the utility model is solved:A kind of automation steel reinforcement cage binding device is provided, longitudinal rib skeleton is put It is placed on two rollers of rotation, the longitudinal rib skeleton of rotation and the walking operating desk compound motion for being provided with reinforcing bar guider The automation colligation to longitudinal rib skeleton stirrup is realized afterwards, and the colligation efficiency of reinforcing cage stirrup is greatly improved, cost of labor reduction, The spacing of stirrup colligation simultaneously is uniform, and welding position is accurate, and the quality of steel reinforcement cage is greatly improved, it is adaptable to the reinforcing bar of different-diameter Cage stirrup colligation.
The technical solution adopted in the utility model:Steel reinforcement cage binding device is automated, with base, the length of the base Direction is placed with longitudinal rib skeleton on roller and roller provided with two spacing that are parallel to each other and can adjust, and the base leading portion is set Dynamic transmission device and actuating unit are connected rear driving drum rotation with roller, and the base side is provided with track and rail Walking operating desk is installed, the walking operating desk is provided with reinforcing bar guider, and reinforcing bar is by the steel outside track on road The straightening of muscle straightener, rust cleaning are simultaneously fixedly connected after reinforcing bar guider guiding with longitudinal rib skeleton, and the roller drives longitudinal direction Muscles and bones frame rolls up reinforcing bar the automatic binding that stirrup is realized on longitudinal rib skeleton surface and after fixing automatically after rotating.
Wherein, the actuating unit includes motor, reductor, drive sprocket, driven duplex chain wheel and driven sprocket, The motor is connected with reductor by belt and drive sprocket is fixed on the output shaft of reductor, and the roller end is fixed Have drum shaft and drum shaft and the bearing block that is fixed on base coordinate after by cylinder support on base, the roller upper end The stretching of roller shaft end is placed in outside bearing block and driven duplex chain wheel is fixed on the drum shaft of base side, described driven Sprocket wheel is fixed on the drum shaft of base opposite side, and the drive sprocket is connected and driven double with driven duplex chain wheel by chain Row chain wheel is connected with driven sprocket by reel chain, and the spacing between the roller is carried out by adjusting the fixed position of bearing block Adjust and reel chain is connected with the chain tensioning device on base.
Further, the walking operating desk includes operating desk, reducing motor, spur gear, tooth bar, switch board and welding machine, The reducing motor is installed on operating desk table top and spur gear is fixed on the output shaft of reducing motor, on the track right side End face is fixed with tooth bar and straight-tooth wheel and rack is engaged, and the roller of the operating desk both sides is placed on track and reducing motor starts Operating desk is driven to be moved along the length direction of track by the engagement of straight-tooth wheel and rack afterwards, the operating desk is provided with control steel It is solid on muscle straightener, motor, the switch board of reducing motor and the welding machine on/off being installed on operating desk, the operating desk Surely there is mounting bracket and reinforcing bar guider is installed on mounting bracket.
Further, the reinforcing bar guider includes directive wheel, fairlead and directive wheel pair, the directive wheel and guiding Wheel to be pulley and directive wheel to the race for two pulleys up and down correspond to after constitute, the directive wheel, fairlead and guiding Take turns to the cant beam left side for being installed on mounting bracket successively and the right side of directive wheel pair also is provided with directive wheel, the cant beam of the mounting bracket is right Side also is provided with directive wheel pair, and the installation direction of the directive wheel, fairlead and directive wheel pair is mutually perpendicular to, and the reinforcing bar is by reinforcing bar The fairlead that straightener passes after directive wheel on the right side of directive wheel is passed, and the reinforcing bar that the fairlead is passed is through directive wheel centering Up and down corresponding race and directive wheel to after the directive wheel on right side by the directive wheel on the right side of cant beam to it is spacing be oriented to after pass It is fixedly connected with longitudinal rib skeleton, the fixed position of the cant beam can be adjusted along above and below mounting bracket.
The advantage of the utility model compared with prior art:
1st, roller, which drives, will pass through while longitudinal rib rotation bar straightener rust cleaning, straightening and worn from reinforcing bar guider The reinforcing bar gone out is rolled up behind longitudinal rib skeleton surface automatically, and longitudinal rib is fixed on by walking the welding machine on operating desk by reinforcement welding On skeleton, the automatic binding of stirrup is realized, operating efficiency is greatly improved;
2nd, needed in colligation after longitudinal rib skeleton artificial need not be lifted during the reinforcing bar automatic binding, whole process Workman's number reduce, so as to reduce cost of labor;
3rd, the spacing between two rollers is adjusted by adjusting the fixed position of bearing block, and reel chain passes through chain tensioning device It is tensioned after regulation, so as to be adapted to the colligation of the circular reinforcing cage stirrup of various diameters;
4th, it is simple to operate, the control to this structure can be completed by the switch being turned on and off in switch board, bound round simultaneously Muscle colligation spacing is uniform, and welding position is accurate, and security is good, improves the quality of steel reinforcement cage, saves material, material cost drop It is low.
Brief description of the drawings
Fig. 1 is the structural representation that the utility model does not install reinforcing bar guider;
Fig. 2 is the structural representation that the utility model reinforcing bar guider is installed on walking operating desk;
Fig. 3 is the utility model directive wheel to mounting structure schematic diagram.
Embodiment
1-3 describes a kind of embodiment of the present utility model below in conjunction with the accompanying drawings.
Steel reinforcement cage binding device is automated, with base 1, the length direction of the base 1 is parallel to each other simultaneously provided with two Longitudinal rib skeleton is placed with the roller 2 and roller 2 of adjustable spacing, the leading portion of base 1 is provided with actuating unit and moves Force actuators are connected rear driving drum 2 with roller 2 and rotated, and the side of base 1 is provided with track 3 and track 3 and is provided with row Operating desk 4 is walked, the walking operating desk 4 is provided with reinforcing bar guider, and reinforcing bar is by the bar straightener 5 outside track 3 Straightening, rust cleaning are simultaneously fixedly connected after reinforcing bar guider guiding with longitudinal rib skeleton, and the roller 2 drives longitudinal rib skeleton to turn Reinforcing bar is rolled up to the automatic binding that stirrup is realized on longitudinal rib skeleton surface and after fixing automatically after dynamic;Specifically, the power is passed Dynamic device includes motor 6, reductor 7, drive sprocket 8, driven duplex chain wheel 9 and driven sprocket 10, the motor 6 and reductor 7 by belt connect and drive sprocket 8 be fixed on the output shaft of reductor 7, the end of roller 2 be fixed with drum shaft 12 and Roller 2 is supported on base 1 by drum shaft 12 and the bearing block 11 being fixed on base 1 after coordinating, the rolling of the upper end of roller 2 The stretching of cylinder axle 12 end is placed in the outside of bearing block 11 and driven duplex chain wheel 9 is fixed on the drum shaft 12 of the side of base 1, institute State driven sprocket 10 to be fixed on the drum shaft 12 of the opposite side of base 1, the drive sprocket 8 passes through chain with driven duplex chain wheel 9 Bar 13 is connected and driven duplex chain wheel 9 is connected with driven sprocket 10 by reel chain 14, and the spacing between the roller 2 is by adjusting The fixed position of bearing bearing 11 is adjusted and reel chain 14 is connected with the chain tensioning device 15 on base 1;Specifically, The walking operating desk 4 includes operating desk 17, reducing motor 16, spur gear 18, tooth bar 19, switch board 20 and welding machine 21, described Reducing motor 16 is installed on the table top of operating desk 17 and spur gear 18 is fixed on the output shaft of reducing motor 16, the track 3 Right side upper surface is fixed with tooth bar 19 and spur gear 18 is engaged with tooth bar 19, and the roller of the both sides of operating desk 17 is placed in track 3 Upper and reducing motor 16 drives length direction of the operating desk 17 along track 3 to move by spur gear 18 after starting with engaging for tooth bar 19 Dynamic, the operating desk 17 is provided with control bar straightener 5, motor 6, reducing motor 16 and the welding machine being installed on operating desk 17 Mounting bracket 22 is fixed with the switch board 20 of 21 on/off, the operating desk 17 and reinforcing bar guider is installed on mounting bracket On 22;Specifically, the reinforcing bar guider includes directive wheel 23, fairlead 24 and directive wheel to 25, the He of directive wheel 23 Directive wheel pulley 26 is to 25 and directive wheel to 25 be two pulleys 26 race correspond to up and down after constitute, the directive wheel 23rd, fairlead 24 and directive wheel are installed on the left side of cant beam 27 of mounting bracket 22 to 25 successively and directive wheel also is provided with to 25 right side Directive wheel 23, the right side of cant beam 27 of the mounting bracket 22 also is provided with directive wheel to 25, the directive wheel 23, fairlead 24 and guiding Take turns and 25 installation direction is mutually perpendicular to, the reinforcing bar is passed after directive wheel 23 from the right side of directive wheel 23 by bar straightener 5 Fairlead 24 pass, the reinforcing bar that the fairlead 24 is passed through directive wheel in 25 up and down corresponding race and directive wheel to 25 It is spacing to 25 with being passed after being oriented to and longitudinal rib skeleton fixation company by the directive wheel on the right side of cant beam 27 after the directive wheel 23 on right side Connect, the fixed position of the cant beam 27 can be adjusted along mounting bracket about 22.
During operation, first the longitudinal rib two ends of steel reinforcement cage are fixed to be formed after longitudinal rib skeleton with stirrup circle, be put in two Between roller 2, after coordinating on the track 3 that the operating desk 4 that will walk afterwards is placed on beside roller 2 with track 3, reinforcing bar is put into steel In muscle straightener 5, the switch of bar straightener 5 and reducing motor 16 is opened, reinforcing bar is removed through bar straightener 5 automatically Rust, straightening, then by the adjustment reinforcing bar direction installed and the reinforcing bar guider being oriented to it on walking operating desk 4 Afterwards, it is connected with the longitudinal rib skeleton of steel reinforcement cage, starts power after motor 6 and be transferred on roller 2, roller 2 drives thereon after rotating Longitudinal rib skeleton rotate, the operating desk 17 of walking after the motion synthesis of both longitudinal rib skeletons for rotating with realizing steel steel reinforcement cage It is furnished with welding machine 21 on the automatic binding of stirrup, operating desk 17, reinforcing bar is long short every one section, it is welded, reinforcing bar is in reinforcing bar Equidistant weld four times is often enclosed in cage winding.Circulated, after the completion of reinforcing bar colligation, switched accordingly in closing control cabinet 20 with this, Steel reinforcement cage is cut afterwards, steel reinforcement cage colligation is completed.The present apparatus solves reinforcing cage stirrup colligation spacing not grade, steel bar welding The inaccurate defect in position is connect, the Production Time of steel reinforcement cage is shortened, the quality and cost of steel reinforcement cage, operating efficiency is improved Greatly improve.
Above-described embodiment, simply preferred embodiment of the present utility model, not for limiting the utility model practical range, Therefore all equivalence changes done with content described in the utility model claim, the utility model claim model all should be included in Within enclosing.

Claims (4)

1. steel reinforcement cage binding device is automated, with base (1), it is characterised in that:The length direction of the base (1) is provided with two Bar, which is parallel to each other and can adjust, is placed with longitudinal rib skeleton on the roller (2) and roller (2) of spacing, base (1) leading portion is set Dynamic transmission device and actuating unit are connected rear driving drum (2) rotation with roller (2), and base (1) side is set Having be provided with track (3) and track (3) walking operating desk (4), and the walking operating desk (4) is provided with reinforcing bar guider, Reinforcing bar by located at outside bar straightener (5) straightening of track (3), rust cleaning and after reinforcing bar guider guiding with longitudinal muscles and bones Frame is fixedly connected, and the roller (2) drives longitudinal rib skeleton to roll up reinforcing bar in longitudinal rib skeleton surface and fixation automatically after rotating The automatic binding of stirrup is realized afterwards.
2. automation steel reinforcement cage binding device according to claim 1, it is characterised in that:The actuating unit includes Motor (6), reductor (7), drive sprocket (8), driven duplex chain wheel (9) and driven sprocket (10), the motor (6) is with slowing down Machine (7) is connected by belt and drive sprocket (8) is fixed on the output shaft of reductor (7), and roller (2) end is fixed with Roller (2) is supported on base by drum shaft (12) and drum shaft (12) and the bearing block (11) being fixed on base (1) after coordinating (1) on, drum shaft (12) end of roller (2) upper end, which is stretched out, is placed in bearing block (11) outside and driven duplex chain wheel (9) on the drum shaft (12) for being fixed on base (1) side, the driven sprocket (10) is fixed on the roller of base (1) opposite side On axle (12), the drive sprocket (8) be connected with driven duplex chain wheel (9) by chain (13) and driven duplex chain wheel (9) with Driven sprocket (10) is connected by reel chain (14), and the spacing between the roller (2) is by adjusting the fixations of bearing block (11) Position is adjusted and reel chain (14) is connected with the chain tensioning device (15) on base (1).
3. automation steel reinforcement cage binding device according to claim 2, it is characterised in that:Walking operating desk (4) bag Include operating desk (17), reducing motor (16), spur gear (18), tooth bar (19), switch board (20) and welding machine (21), the electricity that slows down Machine (16) is installed on operating desk (17) table top and spur gear (18) is fixed on the output shaft of reducing motor (16), the track (3) right side upper surface is fixed with tooth bar (19) and spur gear (18) is engaged with tooth bar (19), the rolling of operating desk (17) both sides Wheel is placed on track (3) and drives operating desk with engaging for tooth bar (19) by spur gear (18) after reducing motor (16) startup (17) moved along the length direction of track (3), the operating desk (17) is provided with control bar straightener (5), motor (6), subtracted The switch board (20) of speed motor (16) and welding machine (21) on/off being installed on operating desk (17), the operating desk (17) On be fixed with mounting bracket (22) and reinforcing bar guider is installed on mounting bracket (22).
4. automation steel reinforcement cage binding device according to claim 3, it is characterised in that:The reinforcing bar guider includes Directive wheel (23), fairlead (24) and directive wheel are pulley (26) to (25) to (25), the directive wheel (23) and directive wheel And directive wheel the race that (25) are two pulleys (26) is corresponded to up and down after constitute, the directive wheel (23), fairlead (24) and Directive wheel is installed on the left of the cant beam of mounting bracket (22) (27) successively to (25) and directive wheel on the right side of (25) to also being provided with being oriented to Take turns (23), directive wheel also is provided with to (25), the directive wheel (23), fairlead on the right side of the cant beam (27) of the mounting bracket (22) (24) installation direction of (25) is mutually perpendicular to directive wheel, the reinforcing bar is passed through directive wheel (23) by bar straightener (5) The fairlead (24) on the right side of directive wheel (23) is passed afterwards, and the reinforcing bar that the fairlead (24) passes is through directive wheel in (25) Under corresponding race and directive wheel to after the directive wheel (23) on the right side of (25) by the directive wheel on the right side of cant beam (27) to (25) limit Position is fixedly connected with being passed after being oriented to longitudinal rib skeleton, and the fixed position of the cant beam (27) can be lowered along along mounting bracket (22) It is whole.
CN201621185965.3U 2016-10-28 2016-10-28 Automate steel reinforcement cage binding device Active CN206326065U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201621185965.3U CN206326065U (en) 2016-10-28 2016-10-28 Automate steel reinforcement cage binding device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201621185965.3U CN206326065U (en) 2016-10-28 2016-10-28 Automate steel reinforcement cage binding device

Publications (1)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106424482A (en) * 2016-10-28 2017-02-22 景朋飞 Automatic steel bar cage binding device
CN112443161A (en) * 2020-11-13 2021-03-05 张晟宏 Steel bar binding space identification device
CN112458913A (en) * 2020-11-17 2021-03-09 中铁六局集团路桥建设有限公司 Automatic ligature platform of hollow mound reinforcing bar of bridge
CN114482024A (en) * 2022-03-20 2022-05-13 陈政杰 Binding method for reinforcement cage in hollow hole in middle of defected cast-in-place pile

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106424482A (en) * 2016-10-28 2017-02-22 景朋飞 Automatic steel bar cage binding device
CN112443161A (en) * 2020-11-13 2021-03-05 张晟宏 Steel bar binding space identification device
CN112443161B (en) * 2020-11-13 2021-12-28 滁州市豪燊建筑工程有限公司 Steel bar binding space identification device
CN112458913A (en) * 2020-11-17 2021-03-09 中铁六局集团路桥建设有限公司 Automatic ligature platform of hollow mound reinforcing bar of bridge
CN114482024A (en) * 2022-03-20 2022-05-13 陈政杰 Binding method for reinforcement cage in hollow hole in middle of defected cast-in-place pile

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