CN104308049A - Steel reinforcement cage forming machine - Google Patents
Steel reinforcement cage forming machine Download PDFInfo
- Publication number
- CN104308049A CN104308049A CN201410319882.8A CN201410319882A CN104308049A CN 104308049 A CN104308049 A CN 104308049A CN 201410319882 A CN201410319882 A CN 201410319882A CN 104308049 A CN104308049 A CN 104308049A
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- China
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- steel reinforcement
- reinforcement cage
- forming machine
- stirrup
- swivel mount
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Abstract
The invention discloses a steel reinforcement cage forming machine. The steel reinforcement cage forming machine comprises a movable frame, a rotary frame, a fixed frame, a reinforcement stirrup pay-off device, a second moving mechanism and a rotating mechanism, wherein a first fixed disc plate is mounted on the movable frame, and the movable frame can linearly move in the X-axis direction under the driving of the second moving mechanism; a second fixed disc plate is mounted on the fixed frame, the rotary frame is positioned between the first fixed disc plate and the second fixed disc plate, the reinforcement stirrup pay-off device is mounted on the rotary frame, the reinforcement stirrup pay-off device rotates together with the rotary frame, and the rotating mechanism drives the rotary frame to rotate. According to the steel reinforcement cage forming machine provided by the invention, steel reinforcement cages with net-shaped spiral stirrups can be manufactured, so that the bearing capacity of concrete piles is improved, and the steel reinforcement cage forming machine is low in cost, small in occupied area and high in manufacturing efficiency.
Description
Technical field
The present invention relates to engineering machinery field, particularly a kind of steel reinforcement cage forming machine.
Background technology
As shown in Figure 1, steel reinforcement cage A is by the main muscle A1 of longitudinal stress and one-way spiral stirrup A2.One-way spiral stirrup A2 is mainly used in the main muscle A1 of fixing longitudinal stress, prevent the stressed rear lateral deflection of main reinforcement A2 and fixing main reinforce position, improve the fragility that concrete component destroys, skeleton is formed with main reinforcement A1, ensure skeleton rigidity, bear the shearing that horizontal load causes, also play the effect of about beam core inner concrete, to improve bearing capacity.
When concrete post bears larger axial compressive force, because core concrete produces larger transversely deforming, one-way spiral stirrup A2 is made to produce hoop tension, that is core concrete is subject to the radial pressure of one-way spiral stirrup A2, be in three dimension stress state, one-way spiral stirrup A2 radial deformation can be made.In addition, when concrete post bears larger bending load, one-way spiral stirrup A2 can produce moment of flexure distortion, to concrete post depression of bearing force.
As shown in Figure 2, at present, make the steel reinforcement cage forming machine of one-way spiral stirrup, by rotary drive mechanism, main muscle fixator 21, main muscle conduit 22, welding manipulator 3, dragging system 4, stirrup unwrapping wire frame 51, stirrup straightener 52, form for placing the main muscle bin 6 of main muscle A1, main muscle undertaking separating system 23 etc., rotary drive mechanism comprises fixing rotary drive mechanism 11 and mobile rotary driving machine 12, fixing rotary drive mechanism 11 rotates in order to drive main muscle A1, and mobile rotary drive mechanism can drive main muscle A1 to rotate and rectilinear movement.Stirrup unwrapping wire frame 51 and stirrup straightener 52 are fixed, do not form 11 with fixing rotary driving machine to rotate, fixing rotary drive mechanism 11 and mobile rotary driving machine 12 drive main muscle A1 to rotate and rectilinear movement, drive main muscle to accept separating system 23 synchronous rotary by motor.Main muscle A1 rotates, and stirrup unwrapping wire frame 51 rotates, and stirrup A2 is wound around on main muscle A1, goes into one-way spiral stirrup, is welded on main muscle A1 by stirrup A2 by welding manipulator 3.The steel reinforcement cage forming machine floor space of this structure is large, and steel reinforcement cage working (machining) efficiency is low, and cost is high, cannot make the steel reinforcement cage of netted tie hoop.
Summary of the invention
In view of this, the present invention proposes a kind of steel reinforcement cage forming machine, reduces to solve the problem that steel reinforcement cage forming machine cost is high and floor space is large and make efficiency is low.
On the one hand, the invention provides a kind of steel reinforcement cage forming machine, comprise movable stand, swivel mount, fixed mount, stirrup actinobacillus device, the second travel mechanism, rotating mechanism; Movable stand is provided with the first fixing plate, and movable stand can move linearly along X-direction under the driving of the second travel mechanism; Fixed mount is provided with the second fixing plate, and swivel mount is between the first fixing plate and the second fixing plate, and stirrup actinobacillus device is arranged on swivel mount, and stirrup actinobacillus device rotates with swivel mount, and rotating mechanism drives swivel mount to rotate.
Further, swivel mount and stirrup actinobacillus device include two, and two stirrup actinobacillus devices are arranged on two swivel mounts respectively, and rotating mechanism can drive two swivel mount rightabouts to rotate respectively.
Further, two swivel mounts are installed on fixed mount.
Further, comprise the first travel mechanism, swivel mount is arranged in the first travel mechanism, and swivel mount can move linearly along X-direction under the driving of the first travel mechanism.
Further, the excircle of swivel mount is provided with gear wheel, and rotating mechanism comprises motor and speed reducer and pinion, and motor is connected with the power shaft of reductor, the output shaft of reductor is connected with pinion respectively, and pinion engages with the gear wheel of swivel mount respectively.
Further, stirrup actinobacillus device comprises stirrup pay off rack and stirrup straightener, and stirrup straightener comprises straightening plate, and straightening plate is provided with two rows and aligns wheel.
Further, multiple main muscle hole is upwards provided with in the circumferencial direction Different Diameter of the first fixing plate and the second fixing plate.
Further, comprise control cabinet, control cabinet controls motor and rotates.
Further, comprise in order to by the welding manipulator of main muscle together with stirrup solid welding.
Further, the first travel mechanism is comprised and the second travel mechanism is travelling car.
The present invention proposes a kind of steel reinforcement cage forming machine, and main muscle is fixed, and along X-direction rectilinear movement under the driving of movable stand, swivel mount drives stirrup to rotate forward, and stirrup is spirally wound on main muscle, forms steel reinforcement cage.Because main muscle is fixed, reduce the problem that steel reinforcement cage forming machine cost is high and floor space is large and make efficiency is low.This steel reinforcement cage forming machine cost is low and floor space is little, and make efficiency is high.
In order to manufacture the steel reinforcement cage of netted tie hoop, the first scheme: the first travel mechanism is set, when stirrup forward is wrapped in after main muscle completes, under the effect of the first travel mechanism, drive swivel mount to move linearly along X-direction, swivel mount drives stirrup to reversely rotate, and stirrup reverse-winding is at main muscle, positive and negative twice tie hoop is wrapped in the stirrup that main muscle forms netted helical structure, improves the bearing capacity of concrete post.First scheme: be used in two swivel mounts, two swivel mounts drive two forward and reverse rotations of stirrup respectively, and two stirrups form the stirrup of netted helical structure at main muscle, improve the bearing capacity of concrete post.In addition, the second travel mechanism is travelling car, can transport the steel reinforcement cage machined.
Accompanying drawing explanation
The accompanying drawing forming a part of the present invention is used to provide a further understanding of the present invention, and schematic description and description of the present invention, for explaining the present invention, does not form inappropriate limitation of the present invention.In the accompanying drawings:
Fig. 1 is existing reinforcement cage structure schematic diagram;
Fig. 2 is existing steel reinforcement cage forming machine structural representation;
Fig. 3 is the steel reinforcement cage forming machine structural representation of first embodiment of the invention;
Fig. 4 is the B direction view of Fig. 3;
Fig. 5 is the stirrup straightener structural representation of Fig. 3.
Fig. 6 is the steel reinforcement cage forming machine structural representation of the second embodiment of the present invention.
Detailed description of the invention
It should be noted that, when not conflicting, the embodiment in the present invention and the feature in embodiment can combine mutually.Below with reference to the accompanying drawings and describe the present invention in detail in conjunction with the embodiments.
As shown in Figure 3 and Figure 4, the preferred a kind of steel reinforcement cage forming machine of the present invention, comprises movable stand 4, swivel mount 3, fixed mount 1, travel mechanism 12 of stirrup actinobacillus device 5, first travel mechanism 2, second, rotating mechanism 7; Movable stand 4 is provided with the first fixing plate 13, fixed mount 1 is provided with the second fixing plate 10, be upwards provided with multiple main muscle hole in the circumferencial direction Different Diameter of the first fixing plate 13 and the second fixing plate 10.First fixing plate 13 is for fixing main muscle A1 one end, and the second fixing plate 10 is for placing and supporting main muscle A1.Movable stand 4 can move linearly along X-direction under the driving of the second travel mechanism 12; Main muscle A1 slides in the second fixing plate 10.First fixing plate 13 is identical with the second fixing plate 10 structure.
Swivel mount 3 is arranged in the first travel mechanism 2, and between the first fixing plate 13 and the second fixing plate 10, stirrup actinobacillus device 5 is arranged on swivel mount 3, and stirrup actinobacillus device 5 rotates with swivel mount 3, and rotating mechanism 7 drives swivel mount 3 to rotate.
The excircle of swivel mount 3 is provided with gear wheel, rotating mechanism 7 comprises motor 72 and reductor 70 and pinion 6, motor 72 is connected with the power shaft of reductor 70, and the output shaft of reductor 70 is connected with pinion 6, and pinion 6 engages with the gear wheel of swivel mount 3.After motor 72 is slowed down by reductor 70, output shaft drives a pinion 6 to rotate, and pinion 6 engages with the gear wheel of swivel mount 3, and this swivel mount 3 is rotated.
As shown in Figure 5, stirrup actinobacillus device 5 comprises stirrup pay off rack 50 and stirrup straightener 51, stirrup straightener 51 comprises straightening plate 511, straightening plate 511 is hinged by bearing pin 11 and swivel mount 3, swivel mount 3 arranges backstay 30, straightening plate 511 offers arc groove 512, backstay 30 is positioned at arc groove 512, straightening plate 511 is provided with two rows and aligns wheel 510, and stirrup is positioned at two rows and aligns wheel 510, aligns.Operator can rotate straightening plate 511, is fixed on swivel mount 3 by straightening plate 511 by backstay 30, thus reaches the object regulating stirrup pitch, increases stirrup pitch regulated scope, and this structure stirrup pitch regulated is reliable, working stability.
Conveniently steel reinforcement cage machines rear transhipment, and the second travel mechanism 12 is travelling car, and travelling car does not limit by track, can move by any direction.Therefore, solve the problem of the transhipment of the steel reinforcement cage after machining, the muscle cage machined in tow after steel reinforcement cage machines is to deposit position, very easy to use, does not need extra transloading equipment, just can realize, thus enhance productivity.
In addition, steel reinforcement cage forming machine of the present invention, also comprises control cabinet, and control cabinet controls motor 72 and rotates.
A kind of steel reinforcement cage forming machine course of work of the present invention is as follows: first inserted one end of main muscle A1 in the main muscle hole of the second fixing plate 10, then be fixed in the first fixing plate 13, start steel reinforcement cage forming machine, movable stand 4 moves along X-direction under the driving of the second travel mechanism 12, motor 72 drives swivel mount 3 to rotate clockwise, and stirrup A2 wound clockwise is on main muscle A1.After when stirrup A2 wound clockwise, on main muscle A1, fabrication of reinforcing cage completes, second travel mechanism 12 stops mobile, first travel mechanism 2 drives swivel mount 3 along X-direction rectilinear movement, and motor 72 drives swivel mount 3 counterclockwise to rotate, stirrup A2 again wrapped anti-clockwise on main muscle A1.Be wrapped in counter clockwise direction twice tie hoop the stirrup that main muscle forms netted helical structure clockwise, improve the bearing capacity of concrete post.After fabrication of reinforcing cage completes, steel reinforcement cage is transported to deposit position by the second travel mechanism 12.
This steel reinforcement cage forming machine production efficiency is high, and low cost of manufacture is easy to use, can produce the steel reinforcement cage of netted tie hoop A2, and the steel reinforcement cage of netted tie hoop A2, can improve concrete post bearing capacity.
As shown in Figure 6, the preferred another kind of steel reinforcement cage forming machine of the present invention, steel reinforcement cage forming machine shown in this steel reinforcement cage forming machine from Fig. 3 is different to be: comprise two swivel mounts 3 and two stirrup actinobacillus devices 5, two swivel mounts are fixed on fixed mount 1, and two stirrup actinobacillus devices 5 are fixed on two swivel mounts 3 respectively.Two stirrup actinobacillus devices 5 rotate with two swivel mounts 3 respectively, and rotating mechanism 7 drives two swivel mount 3 rightabouts to rotate respectively.A swivel mount 3 turns clockwise.On main muscle A1, clock wise spirals stirrup is formed after stirrup actinobacillus device 5 unwrapping wire.Another swivel mount 3 is rotated counterclockwise, and forms counter-clockwise helical stirrup after another stirrup actinobacillus device 5 unwrapping wire on main muscle A1, and a counter-clockwise helical stirrup and a clock wise spirals stirrup are wound around mutually, carry out netted tie hoop A2.Improve steel reinforcement cage and concrete post bearing capacity.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (9)
1. a steel reinforcement cage forming machine, it is characterized in that, comprise movable stand (4), swivel mount (3), fixed mount (1), stirrup actinobacillus device (5), the second travel mechanism (12), rotating mechanism (7); Movable stand (4) is provided with the first fixing plate, and movable stand (4) can move linearly along X-direction under the driving of the second travel mechanism (12); Fixed mount (1) is provided with the second fixing plate (10), swivel mount (3) is positioned between the first fixing plate and the second fixing plate (10), stirrup actinobacillus device (5) is arranged on swivel mount (3), stirrup actinobacillus device (5) rotates with swivel mount (3), and rotating mechanism (7) drives swivel mount (3) to rotate.
2. steel reinforcement cage forming machine according to claim 1, it is characterized in that, swivel mount (3) and stirrup actinobacillus device (5) include two, two stirrup actinobacillus devices (5) are arranged on two swivel mounts (3) respectively, and rotating mechanism (7) can drive two swivel mount (3) rightabouts to rotate respectively.
3. steel reinforcement cage forming machine according to claim 2, is characterized in that, two swivel mounts (3) are installed on fixed mount (1).
4. steel reinforcement cage forming machine according to claim 1, it is characterized in that, comprise the first travel mechanism (2), swivel mount (3) is arranged in the first travel mechanism (2), and swivel mount (3) can move linearly along X-direction under the driving of the first travel mechanism (2).
5. the steel reinforcement cage forming machine according to Claims 1-4 any one, it is characterized in that, the excircle of swivel mount (3) is provided with gear wheel, rotating mechanism (7) comprises motor (72) and reductor (70) and pinion (6), motor (72) is connected with the power shaft of reductor (70), the output shaft of reductor (70) is connected with pinion (6) respectively, and pinion (6) engages with the gear wheel of swivel mount (3) respectively.
6. the steel reinforcement cage forming machine according to Claims 1-4 any one, it is characterized in that, stirrup actinobacillus device (5) comprises stirrup pay off rack (50) and stirrup straightener (51), stirrup straightener (51) comprises straightening plate (511), straightening plate (511) is hinged with swivel mount (3), swivel mount (3) arranges backstay (30), straightening plate (511) offers arc groove (512), backstay (30) is positioned at arc groove (512), straightening plate (511) is provided with two rows and aligns wheel (510).
7. the steel reinforcement cage forming machine according to Claims 1-4 any one, is characterized in that, is upwards provided with multiple main muscle hole in the circumferencial direction Different Diameter of the first fixing plate and the second fixing plate (10).
8. the steel reinforcement cage forming machine according to Claims 1-4 any one, is characterized in that, comprises control cabinet, and control cabinet controls motor (72) and rotates.
9. the steel reinforcement cage forming machine according to Claims 1-4 any one, is characterized in that, comprises the first travel mechanism (2) and the second travel mechanism (12) is travelling car.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410319882.8A CN104308049A (en) | 2014-07-07 | 2014-07-07 | Steel reinforcement cage forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410319882.8A CN104308049A (en) | 2014-07-07 | 2014-07-07 | Steel reinforcement cage forming machine |
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| Publication Number | Publication Date |
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| CN104308049A true CN104308049A (en) | 2015-01-28 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN201410319882.8A Pending CN104308049A (en) | 2014-07-07 | 2014-07-07 | Steel reinforcement cage forming machine |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104759564A (en) * | 2015-04-27 | 2015-07-08 | 海盐水泥制管有限公司 | Reinforcement cage forming machine |
| CN105903865A (en) * | 2016-05-29 | 2016-08-31 | 河南宝润机械有限公司 | Welding frame for welding cylindrical reinforcement cage |
| CN106141044A (en) * | 2016-08-08 | 2016-11-23 | 山东送变电工程公司 | A kind of steel reinforcement cage strapper |
| CN109235425A (en) * | 2018-11-05 | 2019-01-18 | 中建设集团有限公司 | Grout pile cage modular construction engineering method |
| CN109433971A (en) * | 2018-11-28 | 2019-03-08 | 建科机械（天津）股份有限公司 | A kind of mesh braiding device and kitting robot |
| CN109530586A (en) * | 2019-01-08 | 2019-03-29 | 建科机械（天津）股份有限公司 | Steel reinforcement cage moulding process and steel reinforcement cage forming machine |
| CN109604483A (en) * | 2018-11-28 | 2019-04-12 | 建科机械（天津）股份有限公司 | A kind of kitting robot |
| CN110234446A (en) * | 2017-01-30 | 2019-09-13 | 集奥布鲁克有限公司 | Bending apparatus and method for producing silk screen |
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| JPH06167019A (en) * | 1992-12-01 | 1994-06-14 | Hiraoka Kinzoku Kogyo Kk | Manufacture of reinforcing bar cage |
| CN203292731U (en) * | 2013-05-24 | 2013-11-20 | 建科机械（天津）股份有限公司 | Automatic welding device of steel reinforcement cage forming machine |
| CN104096786A (en) * | 2014-07-05 | 2014-10-15 | 武汉嗨拓科技有限公司 | Rebar cage former |
| CN104096787A (en) * | 2014-07-05 | 2014-10-15 | 武汉嗨拓科技有限公司 | Concrete reinforcing cage forming machine |
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| JPH0211237A (en) * | 1988-06-29 | 1990-01-16 | Hiraoka Kinzoku Kogyo Kk | Method and device for proportionally controlling pitch and assembling speed of spiral reinforcement in steel reinforcement cage knitting machine |
| JPH06167019A (en) * | 1992-12-01 | 1994-06-14 | Hiraoka Kinzoku Kogyo Kk | Manufacture of reinforcing bar cage |
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Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104759564A (en) * | 2015-04-27 | 2015-07-08 | 海盐水泥制管有限公司 | Reinforcement cage forming machine |
| CN105903865A (en) * | 2016-05-29 | 2016-08-31 | 河南宝润机械有限公司 | Welding frame for welding cylindrical reinforcement cage |
| CN106141044B (en) * | 2016-08-08 | 2019-04-12 | 山东送变电工程公司 | A kind of steel reinforcement cage strapper |
| CN106141044A (en) * | 2016-08-08 | 2016-11-23 | 山东送变电工程公司 | A kind of steel reinforcement cage strapper |
| US10857588B2 (en) | 2017-01-30 | 2020-12-08 | Geobrugg Ag | Bending device and method for producing a wire mesh |
| CN110234446A (en) * | 2017-01-30 | 2019-09-13 | 集奥布鲁克有限公司 | Bending apparatus and method for producing silk screen |
| CN109235425A (en) * | 2018-11-05 | 2019-01-18 | 中建设集团有限公司 | Grout pile cage modular construction engineering method |
| CN109433971A (en) * | 2018-11-28 | 2019-03-08 | 建科机械（天津）股份有限公司 | A kind of mesh braiding device and kitting robot |
| CN109604483A (en) * | 2018-11-28 | 2019-04-12 | 建科机械（天津）股份有限公司 | A kind of kitting robot |
| CN109433971B (en) * | 2018-11-28 | 2023-08-29 | 建科机械（天津）股份有限公司 | Net braiding device and braiding robot |
| CN109604483B (en) * | 2018-11-28 | 2023-08-29 | 建科机械（天津）股份有限公司 | Braiding robot |
| CN109530586A (en) * | 2019-01-08 | 2019-03-29 | 建科机械（天津）股份有限公司 | Steel reinforcement cage moulding process and steel reinforcement cage forming machine |
| CN109530586B (en) * | 2019-01-08 | 2024-02-27 | 建科机械（天津）股份有限公司 | Reinforcement cage forming process and reinforcement cage forming machine |
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Application publication date: 20150128 |