CN104096786B - A kind of steel reinforcement cage forming machine - Google Patents
A kind of steel reinforcement cage forming machine Download PDFInfo
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- CN104096786B CN104096786B CN201410317698.XA CN201410317698A CN104096786B CN 104096786 B CN104096786 B CN 104096786B CN 201410317698 A CN201410317698 A CN 201410317698A CN 104096786 B CN104096786 B CN 104096786B
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- stirrup
- fixing plate
- reinforcement cage
- steel reinforcement
- swivel
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Abstract
The invention discloses a kind of steel reinforcement cage forming machine, comprise movable stand, two swivel mounts, fixed mount, two stirrup actinobacillus devices, travel mechanism, rotating mechanism, welding manipulator; Movable stand is provided with the first fixing plate, and movable stand can move linearly along X-direction under the driving of travel mechanism; Fixed mount is provided with the second fixing plate, two swivel mounts are installed on fixed mount, and between the first fixing plate and the second fixing plate, two stirrup actinobacillus devices are arranged on two swivel mounts respectively, stirrup actinobacillus device rotates with swivel mount, rotating mechanism can drive two swivel mount rightabouts to rotate respectively, and welding manipulator is arranged on fixed mount.Steel reinforcement cage forming machine provided by the invention, can manufacture the steel reinforcement cage of netted tie hoop, and improve the bearing capacity of concrete post, steel reinforcement cage forming machine cost is low and floor space is little, make efficiency is high.
Description
Technical field
The present invention relates to engineering machinery field, particularly a kind of steel reinforcement cage forming machine.
Background technology
As shown in Figure 1, steel reinforcement cage A is by the main muscle A1 of longitudinal stress and one-way spiral stirrup A2.One-way spiral stirrup A2 is mainly used in the main muscle A1 of fixing longitudinal stress, prevent the stressed rear lateral deflection of main reinforcement A2 and fixing main reinforce position, improve the fragility that concrete component destroys, skeleton is formed with main reinforcement A1, ensure skeleton rigidity, bear the shearing that horizontal load causes, also play the effect of about beam core inner concrete, to improve bearing capacity.
As shown in Figure 2, at present, make the steel reinforcement cage forming machine of one-way spiral stirrup, by rotary drive mechanism, main muscle fixator 21, main muscle conduit 22, welding manipulator 3, dragging system 4, stirrup unwrapping wire frame 51, stirrup straightener 52, form for placing the main muscle bin 6 of main muscle A1, main muscle undertaking separating system 23 etc., rotary drive mechanism comprises fixing rotary drive mechanism 11 and mobile rotary driving machine 12, fixing rotary drive mechanism 11 rotates in order to drive main muscle A1, and mobile rotary drive mechanism can drive main muscle A1 to rotate and rectilinear movement.Stirrup unwrapping wire frame 51 and stirrup straightener 52 are fixed, do not form 11 with fixing rotary driving machine to rotate, fixing rotary drive mechanism 11 and mobile rotary driving machine 12 drive main muscle A1 to rotate and rectilinear movement, drive main muscle to accept separating system 23 synchronous rotary by motor.Main muscle A1 rotates, and stirrup unwrapping wire frame 51 rotates, and stirrup A2 is wound around on main muscle A1, goes into one-way spiral stirrup, is welded on main muscle A1 by stirrup A2 by welding manipulator 3.The steel reinforcement cage forming machine floor space of this structure is large, and steel reinforcement cage working (machining) efficiency is low, and cost is high, cannot make the steel reinforcement cage of netted tie hoop.
Summary of the invention
In view of this, the present invention proposes a kind of steel reinforcement cage forming machine, the problem of producing with the steel reinforcement cage solving netted tie hoop, the problem that minimizing steel reinforcement cage forming machine cost is high and floor space is large and make efficiency is low.
On the one hand, the invention provides a kind of steel reinforcement cage forming machine, comprise movable stand, two swivel mounts, fixed mount, two stirrup actinobacillus devices, travel mechanism, rotating mechanism, welding manipulator; Movable stand is provided with the first fixing plate, and movable stand can move linearly along X-direction under the driving of travel mechanism; Fixed mount is provided with the second fixing plate, two swivel mounts are installed on fixed mount, and between the first fixing plate and the second fixing plate, two stirrup actinobacillus devices can be arranged on two swivel mounts respectively, stirrup actinobacillus device rotates with swivel mount, rotating mechanism drives two swivel mount rightabouts to rotate respectively, and welding manipulator is arranged on fixed mount; Multiple main muscle hole is upwards provided with in the circumferencial direction Different Diameter of the first fixing plate and the second fixing plate; Comprise control cabinet, control cabinet controls motor and rotates; Travel mechanism is travelling car.
Further, the excircle of swivel mount is provided with gear wheel, rotating mechanism comprises motor and speed reducer and two pinions, motor is connected with the power shaft of reductor, two output shafts of reductor are connected with two pinions respectively, and two pinions engage with the gear wheel of two swivel mounts respectively.
Further, stirrup actinobacillus device comprises stirrup pay off rack and stirrup straightener, stirrup straightener comprises straightening plate, straightening plate and swivel mount hinged, swivel mount arranges backstay, straightening plate offers arc groove, and one section of backstay (30) is positioned at arc groove (512), and straightening plate is provided with two rows and aligns wheel.
The present invention proposes a kind of steel reinforcement cage forming machine, main muscle is fixed, and along X-direction rectilinear movement under the driving of movable stand, two swivel mounts drive two forward and reverse rotations of stirrup respectively, two stirrups form the stirrup of netted helical structure at main muscle, improve the bearing capacity of concrete post.In addition, this steel reinforcement cage forming machine cost is low and floor space is little, and make efficiency is high.In addition, straightening plate offers arc groove, rotate straightening plate angle, make stirrup pitch adjustable, increase stirrup pitch regulated scope, this structure stirrup pitch regulated is reliable, working stability.In addition, travel mechanism is travelling car, can transport the steel reinforcement cage machined.
Accompanying drawing explanation
The accompanying drawing forming a part of the present invention is used to provide a further understanding of the present invention, and schematic description and description of the present invention, for explaining the present invention, does not form inappropriate limitation of the present invention.In the accompanying drawings:
Fig. 1 is existing reinforcement cage structure schematic diagram;
Fig. 2 is existing steel reinforcement cage forming machine structural representation;
Fig. 3 is steel reinforcement cage forming machine structural representation of the present invention;
Fig. 4 is the A direction view of Fig. 3;
Fig. 5 is the stirrup straightener structural representation of Fig. 3.
Detailed description of the invention
It should be noted that, when not conflicting, the embodiment in the present invention and the feature in embodiment can combine mutually.Below with reference to the accompanying drawings and describe the present invention in detail in conjunction with the embodiments.
As shown in Figure 3 and Figure 4, the preferred a kind of steel reinforcement cage forming machine of the present invention, comprise movable stand 4, two swivel mounts 2,3, fixed mount 1, two stirrup actinobacillus devices 5,9, travel mechanism 12, rotating mechanism 7; Movable stand 4 is provided with the first fixing plate (not shown), fixed mount 1 is provided with the second fixing plate 10, be upwards provided with multiple main muscle hole in the circumferencial direction Different Diameter of the first fixing plate and the second fixing plate 10.First fixing plate is used for fixing main muscle A1 one end, and the second fixing plate 10 is for placing and supporting main muscle A1.Movable stand 4 can move linearly along X-direction under the driving of travel mechanism 12; Main muscle A1 slides in the second fixing plate 10.First fixing plate is identical with the second fixing plate 10 structure.
Two swivel mounts 2,3 are installed on fixed mount 1, between the first fixing plate and the second fixing plate 10, two stirrup actinobacillus devices 5,9 are arranged on two swivel mounts 2,3 respectively, stirrup actinobacillus device 5,9 rotates with swivel mount 2,3, and rotating mechanism 7 drives two swivel mounts 2,3 rightabout to rotate respectively.
The excircle of swivel mount 2,3 is provided with gear wheel, rotating mechanism 7 comprises motor 72 and reductor 70 and two pinions 6,8, motor 72 is connected with the power shaft of reductor 70, two output shafts of reductor 70 are connected with two pinions 6,8 respectively, and two pinions 6,8 engage with the gear wheel of two swivel mounts 2,3 respectively.After motor 72 is slowed down by reductor 70, an output shaft drives a pinion 6 to turn clockwise, another output shaft drives another pinion 8 to be rotated counterclockwise, and a pinion 6 engages with the gear wheel of a swivel mount 3, and this swivel mount 3 is rotated counterclockwise.Another pinion 8 engages with the gear wheel of another swivel mount 2, and this swivel mount 2 is turned clockwise.On main muscle A1, counter-clockwise helical stirrup is formed after stirrup actinobacillus device 5 unwrapping wire, on main muscle A1, clock wise spirals stirrup is formed after another stirrup actinobacillus device 9 unwrapping wire, a counter-clockwise helical stirrup and a clock wise spirals stirrup are wound around mutually, carry out netted tie hoop A2.Improve steel reinforcement cage and concrete post bearing capacity.
As shown in Figure 5, stirrup actinobacillus device 5 comprises stirrup pay off rack 50 and stirrup straightener 51, stirrup straightener 51 comprises straightening plate 511, straightening plate 511 is hinged by bearing pin 11 and swivel mount 3, swivel mount 3 arranges backstay 30, straightening plate 511 offers arc groove 512, one section of backstay 30 is positioned at arc groove 512, straightening plate 511 is provided with two rows and aligns wheel 510, and stirrup is positioned at two rows and aligns wheel 510, aligns.Operator can rotate straightening plate 511, is fixed on swivel mount 3 by straightening plate 511 by backstay 30, thus reaches the object regulating stirrup pitch, increases stirrup pitch regulated scope, and this structure stirrup pitch regulated is reliable, working stability.
In order to realize automatic welding, also comprise in order to by the welding manipulator (not shown) of main muscle A1 together with stirrup A2 solid welding, welding manipulator is fixed on fixed mount 1, welds with stirrup A2 main muscle A1.
Conveniently steel reinforcement cage machines rear transhipment, and travel mechanism 12 is travelling car, and travelling car does not limit by track, can move by any direction.Therefore, solve the problem of the transhipment of the steel reinforcement cage after machining, the muscle cage machined in tow after steel reinforcement cage machines is to deposit position, very easy to use, does not need extra transloading equipment, just can realize, thus enhance productivity.
In addition, steel reinforcement cage forming machine of the present invention, also comprises control cabinet, and control cabinet controls motor 72 and rotates.
A kind of steel reinforcement cage forming machine course of work of the present invention is as follows: first inserted one end of main muscle A1 in the main muscle hole of the second fixing plate 10, then be fixed in the first fixing plate, start steel reinforcement cage forming machine, movable stand 4 moves along X-direction under the driving of travel mechanism 12, motor 72 drives two swivel mounts 2,3 rightabout to rotate, two stirrup A2 respectively clockwise and wrapped anti-clockwise on main muscle A1, by welding manipulator, stirrup A2 is welded with main muscle A1.After fabrication of reinforcing cage completes, steel reinforcement cage is transported to deposit position by travel mechanism 12.
This steel reinforcement cage forming machine production efficiency is high, and low cost of manufacture is easy to use, can produce the steel reinforcement cage of netted tie hoop A2, and the steel reinforcement cage of netted tie hoop A2, can improve concrete post bearing capacity.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (3)
1. a steel reinforcement cage forming machine, it is characterized in that, comprise movable stand (4), two swivel mounts (2,3), fixed mount (1), two stirrup actinobacillus devices (5,9), travel mechanism (12), rotating mechanism (7), welding manipulator; Movable stand (4) is provided with the first fixing plate, and movable stand (4) can move linearly along X-direction under the driving of travel mechanism (12); Fixed mount (1) is provided with the second fixing plate (10), two swivel mounts (2,3) are installed on fixed mount (1), and be positioned between the first fixing plate and the second fixing plate (10), two stirrup actinobacillus devices (5,9) are arranged on two swivel mounts (2,3) respectively, stirrup actinobacillus device (5,9) rotates with swivel mount (2,3), and rotating mechanism (7) can drive two swivel mounts (2,3) rightabout to rotate respectively; Welding manipulator is arranged on (1) on fixed mount; Multiple main muscle hole is upwards provided with in the circumferencial direction Different Diameter of the first fixing plate and the second fixing plate (10); Comprise control cabinet, control cabinet controls motor (72) and rotates; Travel mechanism (12) is travelling car.
2. steel reinforcement cage forming machine according to claim 1, it is characterized in that, the excircle of swivel mount (2,3) is provided with gear wheel, rotating mechanism (7) comprises motor (72) and reductor (70) and two pinions (6,8), motor (72) is connected with the power shaft of reductor (70), two output shafts of reductor (70) are connected with two pinions (6,8) respectively, and two pinions (6,8) are engaged with the gear wheel of two swivel mounts (2,3) respectively.
3. steel reinforcement cage forming machine according to claim 1, it is characterized in that, stirrup actinobacillus device (5, 9) stirrup pay off rack (50) and stirrup straightener (51) is comprised, stirrup straightener (51) comprises straightening plate (511), straightening plate (511) and swivel mount (2, 3) hinged, at swivel mount (2, 3) backstay (30) is set on, straightening plate (511) offers arc groove (512), one section of backstay (30) is positioned at arc groove (512), straightening plate (511) is provided with two rows and aligns wheel (510).
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CN201410317698.XA CN104096786B (en) | 2014-07-05 | 2014-07-05 | A kind of steel reinforcement cage forming machine |
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CN201410317698.XA CN104096786B (en) | 2014-07-05 | 2014-07-05 | A kind of steel reinforcement cage forming machine |
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CN104096786B true CN104096786B (en) | 2016-03-09 |
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CN104308049A (en) * | 2014-07-07 | 2015-01-28 | 曾银娟 | Steel reinforcement cage forming machine |
CN104532829B (en) * | 2014-12-11 | 2016-03-30 | 贵州新联爆破工程集团有限公司 | A kind of pile foundation reinforcement cage preparation method |
CN104588547B (en) * | 2014-12-30 | 2017-09-15 | 山东建筑大学 | One kind becomes spiral successive stirrup polygonal cross-section framework of steel reinforcement forming machine |
CN104759564A (en) * | 2015-04-27 | 2015-07-08 | 海盐水泥制管有限公司 | Reinforcement cage forming machine |
CN106238630B (en) * | 2015-07-23 | 2019-03-15 | 赵光林 | The processing method of cylindricality steel reinforcement cage |
CN105293165B (en) * | 2015-11-03 | 2018-03-30 | 国网山东济南市历城区供电公司 | Simple pay off rack |
CN105855434B (en) * | 2016-03-24 | 2017-08-04 | 浙江大学城市学院 | Plate-girder steel reinforcement cage global formation sizing mould bases and construction method |
CN108237192B (en) * | 2016-12-26 | 2019-10-11 | 左红 | Steel reinforcement cage forming machine structure |
CN108237191B (en) * | 2016-12-26 | 2019-09-17 | 左红 | Reinforcing cage stirrup molding machine |
CN114939712B (en) * | 2017-03-13 | 2024-04-19 | 山东五岭智能机械有限公司 | Reinforcement cage seam welder and use method thereof |
CN106944791B (en) * | 2017-05-23 | 2018-06-05 | 荆门创佳机械科技有限公司 | A kind of tie hoop processing of circle steel reinforcement cage and welding equipment |
CN107097026B (en) * | 2017-05-26 | 2018-08-14 | 荆门创佳机械科技有限公司 | A kind of tie hoop welding equipment of circle steel reinforcement cage |
CN107685125B (en) * | 2017-08-27 | 2023-08-18 | 保利新联爆破工程集团有限公司 | Device for quickly installing reinforcement cage |
CN108393417B (en) * | 2018-03-27 | 2024-03-29 | 建科机械(天津)股份有限公司 | Adjustable stirrup fixing device and reinforcement cage assembly machine |
CN109530586B (en) * | 2019-01-08 | 2024-02-27 | 建科机械(天津)股份有限公司 | Reinforcement cage forming process and reinforcement cage forming machine |
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CN102009296A (en) * | 2010-09-30 | 2011-04-13 | 江苏江桥机械制造有限公司 | Wire-releasing type automatic reducing seam welder |
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CN204018612U (en) * | 2014-07-05 | 2014-12-17 | 武汉嗨拓科技有限公司 | A kind of steel reinforcement cage forming machine |
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EP1655088B1 (en) * | 2004-11-03 | 2008-08-13 | Galanos S.A. | Concrete reinforcement assembling machinery |
CN201357274Y (en) * | 2009-02-23 | 2009-12-09 | 山东法因数控机械股份有限公司 | Cylindrical steel reinforcement cage automatic twisting welding cable |
CN201500756U (en) * | 2009-06-01 | 2010-06-09 | 四平市英力建筑机械有限公司 | Adjustable reinforcement cage making machine |
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