CN202416296U - Device for machining reinforcement cages of large-diameter cast-in-place pile - Google Patents
Device for machining reinforcement cages of large-diameter cast-in-place pile Download PDFInfo
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- CN202416296U CN202416296U CN2011205717493U CN201120571749U CN202416296U CN 202416296 U CN202416296 U CN 202416296U CN 2011205717493 U CN2011205717493 U CN 2011205717493U CN 201120571749 U CN201120571749 U CN 201120571749U CN 202416296 U CN202416296 U CN 202416296U
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- rotating disc
- bearing
- reinforcing cage
- main muscle
- large diameter
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Abstract
The utility model relates to a device for machining reinforcement cages of large-diameter cast-in-place piles. The device comprises a movable rotary disk (2), a fixed rotary disk (1) and a fixed rotary frame (3), wherein the movable rotary disk (2), the fixed rotary disk (1) and the fixed rotary frame (3) are arranged from left to right, integrally connected with a longitudinal shaft (10) and placed on a supporting platform (7). The device is conveniently constructed and high in operability, and the machining quality of the reinforcement cages can be improved. Besides, compared with the conventional manually processed reinforcement cage, the machined reinforcement cage has the advantages that the cost and the labor intensity are reduced, the working efficiency is improved, and main reinforcements between the reinforcement cages can be easily connected mechanically.
Description
Technical field
The utility model relates to filling pile cage of reinforcement process equipment field, specifically is a kind of reinforcement cage of pouring pile with large diameter Mechanized Processing device.
Background technology
Traditional filling pile cage of reinforcement all adopts artificial to make; Efficient is low, labour intensity is high, and it is bigger that crudy is influenced by peopleware, and quality is unstable; Main muscle between the reinforcing cage adopts relatively difficulty of mechanical connection; The reinforcing bar location is inaccurate, especially because the manual manufacture precision is low, is difficult to adopt straight thread to connect.
Summary of the invention
The utility model technical problem to be solved is: a kind of reinforcement cage of pouring pile with large diameter Mechanized Processing device is provided, to overcome the defective of prior art.
The technical scheme that its technical problem that solves the utility model adopts is: comprise mobile rotating disc, fixedly rotating disc, fixing swivel mount, they are arranged from left to right and are connected as one with a longitudinal axis, are placed on the support platform.
Said fixedly rotating disc can be made up of rotating disc and bearing, and wherein: rotating disc and bearing are movably connected, and around longitudinal axis rotation, and this rotating disc is provided with the fixedly rotating disc template circular hole of the main muscle that is used to wear reinforcing cage; Bearing is fixedly linked through bolt and support platform.
Can be provided with support column lattice master muscle on the said fixedly rotating disc.
Said mobile rotating disc can be made up of rotating disc and bearing, and wherein: rotating disc and bearing are movably connected, and around longitudinal axis rotation, and this rotating disc is provided with the mobile rotating disc template circular hole of the main muscle that is used to wear reinforcing cage; Bearing slides with support platform through pulley and links to each other.
Said fixedly swivel mount can be made up of swivel mount and bearing, and wherein: swivel mount and bearing are movably connected, and around longitudinal axis rotation.
Said fixedly swivel mount can be fixedly connected through the longitudinal axis with fixing rotating disc and be one.
The beneficial effect of the utility model mainly is:
1. easy construction is workable; Do not receive the restriction of fabricating yard condition, applied widely.
2. can promote the crudy of reinforcing cage, compare with conventional artificial reinforcing cage and also reduced cost.
3. process velocity is fast, gets the raw materials ready under the normal condition and roll welding needs one class of 5 people, and more than 10 12 meters reinforcing cages that grow up to article of 10 people processing in one day are saved artificially 3/4 than routine, and high efficiency has reduced labour intensity, has embodied that people-oriented, the harmonious construction.
4. stirrup does not need overlap joint, saves material 1% than handwork, and inside and outside stirrup can be accomplished on equipment simultaneously.
5. because main muscle is evenly distributed on its circumference, and the more piece reinforcing cage vertically connects in the stake aperture, adopt welding and mechanical connection all very convenient, saved hoisting cost, construction quality is improved.
6. the main muscle that can solve between the reinforcing cage adopts the relatively problem of difficulty of mechanical connection.
Description of drawings
Fig. 1 is the structural representation of the utility model.
Fig. 2 is the A-A generalized section of Fig. 1.
Fig. 3 is the B-B generalized section of Fig. 1.
Among the figure: 1. fixing rotating disc; 2. move rotating disc; 3. fixing swivel mount; 4. fixing rotating disc template circular hole; 5. move rotating disc template hole circle; 6. main muscle; 7. support platform; 8. main muscle bin; 9. hydraulic support frame; 10. the longitudinal axis; 11. stirrup; 12. bolt.
The specific embodiment
Below in conjunction with embodiment and accompanying drawing the utility model is described further.
The reinforcement cage of pouring pile with large diameter Mechanized Processing device that the utility model provides; The structure of this device such as Fig. 1 are to shown in Figure 3; Comprise and move rotating disc 2, fixedly rotating disc 1, fixing swivel mount 3; They are arranged from left to right and are fixedly connected with a longitudinal axis 10 is one, is placed on the support platform 7.
Said fixedly rotating disc 1 is made up of rotating disc and bearing, and wherein: rotating disc and bearing are movably connected, can be around the longitudinal axis 10 rotations; Rotating disc is provided with fixedly rotating disc template circular hole 4, is used to wear the main muscle 6 of reinforcing cage.Bearing is fixedly linked through bolt and support platform 7.Fixedly rotating disc is provided with support column lattice master muscle, and fixedly the rotating disc number depends on the length of reinforcing cage and decides.
Said mobile rotating disc 2 is made up of rotating disc and bearing, and is as shown in Figure 2, and wherein: rotating disc and bearing are movably connected, can be around the longitudinal axis 10 rotations; Rotating disc is provided with and moves rotating disc template hole circle 5, is used to wear the main muscle 6 of reinforcing cage.Bearing slides with support platform 7 through bolt and links to each other.
Said fixedly swivel mount 3 is made up of swivel mount and bearing, and is as shown in Figure 3, and wherein: swivel mount and bearing are movably connected, can be around the longitudinal axis 10 rotations.Fixedly swivel mount and fixedly rotating disc be fixedly connected through the longitudinal axis 10 and be one.
The reinforcement cage of pouring pile with large diameter Mechanized Processing device that the utility model provides; When this device is used for reinforcement cage of pouring pile with large diameter mechanization roll welding processing construction; Utilize hydraulic test lifting hydraulic support frame 9 to hold reinforcing cage, the main muscle 6 of reinforcing cage is separated with fixing rotating disc 1.
The reinforcement cage of pouring pile with large diameter Mechanized Processing device that the utility model provides can be used for reinforcement cage of pouring pile with large diameter mechanization roll welding processing construction, and its method for using may further comprise the steps:
(1) equipment is installed: according to situation such as seam welder equipment self-weight, working load, grounds, and smooth place, and lay concrete mats, seam welder is installed will guarantee planeness, installs firmly, to guarantee construction quality.Seam welder inspection and debugging are according to reinforcing cage design data adjustment equipment operational factor.
(2) reinforcing cage material loading: main muscle 6 is placed on the main muscle bin 8, and main muscle 6 should machine, and its length, straight degree meet design and code requirement, and when adopting mechanical connection, main muscle termination should polish flat, and satisfies the requirement that connects.Carry out the sign of first joint, standard knot and minor details reinforcing cage, avoid mixing in the manufacturing process and put.Stirrup is placed on stirrup stacking place.
(3) wear main muscle and fixing: reinforcing cage master muscle 6 is passed fixedly rotating disc template circular hole 4 to mobile rotating disc template hole circle 5, fix through bolt 12; Initial joint reinforcing cage termination flushes, and standard knot and minor details reinforcing cage master muscle will be by the design and the size of the code requirement terminations of staggering.Stirrup 11 passes anchor clamps and is connected on the main muscle.
(4) stirrup end and main muscle welding: enclose stirrup 11 around two continuously side by side on main muscle 6 ends through straightener; And with main muscle 6 firm welding; Be welded on stirrup 11 terminations earlier on the main muscle 6, then through fixedly rotating disc 1 and mobile rotating disc 2 turning handle stirrups 11 are wrapped on the main muscle 6.Carbon-dioxide arc welding is adopted in welding, and welding wire can adopt the 1mm copper plating soldering wire.
(5) continuous rotating welding: utilize reinforcing cage seam welder Mechanized Processing reinforcing cage; Rotating disc 1 and mobile rotating disc 2 rotates synchronously, move after utilizing reinforcing cage seam welder Mechanized Processing equipment to make then to move rotating disc 2 while rotate, main muscle 6 is done vertical simultaneously and the circumference both direction moves; Dragging stirrup 11 twines on main muscle 6; Form spiral stirrup 11, the welder carries out spot welding to stirrup 11 on operating platform, be shaped up to reinforcing cage.
(6) stop welding: when fixedly main muscle 6 length reserved of rotating disc 1 back reach requirement, with stirrup on main muscle 6 side by side continuously around two circles, and firm welding, fixedly rotating disc 1 and mobile rotating disc 2 stop the rotation.
(7) separate fixedly rotating disc: lifting hydraulic support frame 9, hold reinforcing cage, utilize reinforcing cage seam welder Mechanized Processing equipment to make mobile rotating disc 2 continue to retreat, drag the main muscle 6 of reinforcing cage and separate with fixing rotating disc 1.
(8) separate mobile rotating disc: other hydraulic support frames 9 of lifting, hold reinforcing cage, utilize reinforcing cage seam welder Mechanized Processing equipment to make mobile rotating disc 2 continue to retreat, up to separating, can stop to move rotating disc 2 with reinforcing cage.
(9) fall hydraulic support frame 9 and unload cage: hydraulic support frame 9 is held reinforcing cage and dropped on the support platform 7 of reinforcing cage, push away out the reinforcing cage that processes then.
(10) put more energy into stirrup and main muscle the welding: the stirrup of will putting more energy into is installed in the reinforcing cage, and itself and main muscle spot welding is firm.Formation stirrup, the stirrup of putting more energy into are connected with the full spot welding of main muscle.
This equipment of utilization through above step and processing, thereby forms the finished product reinforcing cage.
More than explanation is merely the application implementation example of the utility model, can not limit the interest field of the utility model certainly with this, therefore changes according to the equivalence that the utility model claim is done, and still belongs to the protection domain of the utility model.
Claims (6)
1. reinforcement cage of pouring pile with large diameter Mechanized Processing device; It is characterized in that comprising mobile rotating disc (2), fixedly rotating disc (1), fixing swivel mount (3); They are arranged from left to right and are connected as one with a longitudinal axis (10), are placed on the support platform (7).
2. reinforcement cage of pouring pile with large diameter Mechanized Processing device according to claim 1; It is characterized in that said fixedly rotating disc (1) is made up of rotating disc and bearing; Wherein: rotating disc and bearing are movably connected; And around the longitudinal axis (10) rotation, this rotating disc is provided with the fixedly rotating disc template circular hole (4) of the main muscle (6) that is used to wear reinforcing cage; Bearing is fixedly linked through bolt and support platform (7).
3. reinforcement cage of pouring pile with large diameter Mechanized Processing device according to claim 2 is characterized in that said fixedly rotating disc (1) is provided with support column lattice master muscle.
4. reinforcement cage of pouring pile with large diameter Mechanized Processing device according to claim 1; It is characterized in that said mobile rotating disc (2) is made up of rotating disc and bearing; Wherein: rotating disc and bearing are movably connected; And around the longitudinal axis (10) rotation, this rotating disc is provided with the mobile rotating disc template hole circle (5) of the main muscle (6) that is used to wear reinforcing cage; Bearing slides with support platform (7) through pulley and links to each other.
5. reinforcement cage of pouring pile with large diameter Mechanized Processing device according to claim 1 is characterized in that said fixedly swivel mount (3) is made up of swivel mount and bearing, and wherein: swivel mount and bearing are movably connected, and around the longitudinal axis (10) rotation.
6. reinforcement cage of pouring pile with large diameter Mechanized Processing device according to claim 1 is characterized in that said fixedly swivel mount (3) and fixing rotating disc (1) are connected as one through the longitudinal axis (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011205717493U CN202416296U (en) | 2011-12-31 | 2011-12-31 | Device for machining reinforcement cages of large-diameter cast-in-place pile |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011205717493U CN202416296U (en) | 2011-12-31 | 2011-12-31 | Device for machining reinforcement cages of large-diameter cast-in-place pile |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202416296U true CN202416296U (en) | 2012-09-05 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011205717493U Expired - Fee Related CN202416296U (en) | 2011-12-31 | 2011-12-31 | Device for machining reinforcement cages of large-diameter cast-in-place pile |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202416296U (en) |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104594336A (en) * | 2015-01-30 | 2015-05-06 | 国家电网公司 | Inner supporting device for reinforcement cage of extra-high pressure cast-in-place pile foundation |
| CN105436360A (en) * | 2016-01-25 | 2016-03-30 | 宁波交通工程建设集团有限公司 | Half-shaft separation-type reinforcement cage making equipment and use method |
| CN105903865A (en) * | 2016-05-29 | 2016-08-31 | 河南宝润机械有限公司 | Welding frame for welding cylindrical reinforcement cage |
| CN105965141A (en) * | 2016-06-04 | 2016-09-28 | 北京工业大学 | Netty prestress high-strength concrete pipe pile netty reinforcement cage roll welding system device |
| CN106001880A (en) * | 2016-06-04 | 2016-10-12 | 北京工业大学 | Netty high strength prestressed concrete square tubular pile steel mesh reinforcement cage roll welding system device |
| CN106583604A (en) * | 2016-11-01 | 2017-04-26 | 甘肃农业大学 | Steel reinforcement cage machining platform in civil construction water conservancy and soil conservation pile foundation project |
| CN109290497A (en) * | 2018-08-22 | 2019-02-01 | 筑梦高科建筑有限公司 | A kind of steel reinforcement cage process equipment |
| CN111036804A (en) * | 2019-12-31 | 2020-04-21 | 中铁五局集团有限公司 | Steel reinforcement cage segmentation comparison processing method |
| CN111545886A (en) * | 2020-04-29 | 2020-08-18 | 国网浙江省电力有限公司湖州供电公司 | Automatic seam welder of steel reinforcement cage that adapts to mechanized construction |
| CN112658420A (en) * | 2020-11-30 | 2021-04-16 | 广东亿德兴工程建设有限公司 | Reinforcement cage forming method based on brazing |
| CN115217098A (en) * | 2022-08-10 | 2022-10-21 | 中建七局第二建筑有限公司 | Cast-in-place pile construction process |
| CN115305906A (en) * | 2022-08-24 | 2022-11-08 | 中国一冶集团有限公司 | Integrated device for manufacturing and hoisting reinforcement cage and construction method |
-
2011
- 2011-12-31 CN CN2011205717493U patent/CN202416296U/en not_active Expired - Fee Related
Cited By (18)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104594336A (en) * | 2015-01-30 | 2015-05-06 | 国家电网公司 | Inner supporting device for reinforcement cage of extra-high pressure cast-in-place pile foundation |
| CN105436360A (en) * | 2016-01-25 | 2016-03-30 | 宁波交通工程建设集团有限公司 | Half-shaft separation-type reinforcement cage making equipment and use method |
| CN105903865A (en) * | 2016-05-29 | 2016-08-31 | 河南宝润机械有限公司 | Welding frame for welding cylindrical reinforcement cage |
| CN106001880B (en) * | 2016-06-04 | 2018-05-08 | 北京工业大学 | A kind of netted prestress high intensity concrete square shape pile pile steel mesh reinforcement cage roll welding system and device |
| CN105965141A (en) * | 2016-06-04 | 2016-09-28 | 北京工业大学 | Netty prestress high-strength concrete pipe pile netty reinforcement cage roll welding system device |
| CN106001880A (en) * | 2016-06-04 | 2016-10-12 | 北京工业大学 | Netty high strength prestressed concrete square tubular pile steel mesh reinforcement cage roll welding system device |
| CN105965141B (en) * | 2016-06-04 | 2018-05-08 | 北京工业大学 | A kind of netted prestressed high-strength concrete pile steel mesh reinforcement cage roll welding system and device |
| CN106583604B (en) * | 2016-11-01 | 2018-05-22 | 甘肃农业大学 | A kind of reinforcing cage processing platform in civil construction Water Conservancy pile foundation engineering |
| CN106583604A (en) * | 2016-11-01 | 2017-04-26 | 甘肃农业大学 | Steel reinforcement cage machining platform in civil construction water conservancy and soil conservation pile foundation project |
| CN109290497A (en) * | 2018-08-22 | 2019-02-01 | 筑梦高科建筑有限公司 | A kind of steel reinforcement cage process equipment |
| CN111036804A (en) * | 2019-12-31 | 2020-04-21 | 中铁五局集团有限公司 | Steel reinforcement cage segmentation comparison processing method |
| CN111036804B (en) * | 2019-12-31 | 2020-12-18 | 中铁五局集团有限公司 | Steel reinforcement cage segmentation comparison processing method |
| CN111545886A (en) * | 2020-04-29 | 2020-08-18 | 国网浙江省电力有限公司湖州供电公司 | Automatic seam welder of steel reinforcement cage that adapts to mechanized construction |
| CN111545886B (en) * | 2020-04-29 | 2022-01-14 | 国网浙江省电力有限公司湖州供电公司 | Automatic seam welder of steel reinforcement cage that adapts to mechanized construction |
| CN112658420A (en) * | 2020-11-30 | 2021-04-16 | 广东亿德兴工程建设有限公司 | Reinforcement cage forming method based on brazing |
| CN115217098A (en) * | 2022-08-10 | 2022-10-21 | 中建七局第二建筑有限公司 | Cast-in-place pile construction process |
| CN115305906A (en) * | 2022-08-24 | 2022-11-08 | 中国一冶集团有限公司 | Integrated device for manufacturing and hoisting reinforcement cage and construction method |
| CN115305906B (en) * | 2022-08-24 | 2023-11-24 | 中国一冶集团有限公司 | Integrated device for manufacturing and hoisting reinforcement cage and construction method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120905 Termination date: 20191231 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |