CN203370990U - Steel reinforcement cage forming welding machine - Google Patents

Steel reinforcement cage forming welding machine Download PDF

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Publication number
CN203370990U
CN203370990U CN201320410072.4U CN201320410072U CN203370990U CN 203370990 U CN203370990 U CN 203370990U CN 201320410072 U CN201320410072 U CN 201320410072U CN 203370990 U CN203370990 U CN 203370990U
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CN
China
Prior art keywords
muscle
cage
steel reinforcement
vertical muscle
ring
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Expired - Fee Related
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CN201320410072.4U
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Chinese (zh)
Inventor
张移生
张建祥
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XIAMEN QIANQIUYE CEMENT PRODUCTS CO Ltd
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XIAMEN QIANQIUYE CEMENT PRODUCTS CO Ltd
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Priority to CN201320410072.4U priority Critical patent/CN203370990U/en
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Abstract

The utility model discloses a steel reinforcement cage forming welding machine. The steel reinforcement cage forming welding machine comprises a ring reinforcement setting device and a profiling welding device. Ring reinforcements of steel reinforcement cages are wound on the ring reinforcement setting device to form square or round or oval or special-shaped steel reinforcement cage cross sections of different sizes, the ring reinforcements of the steel reinforcement cages and longitudinal reinforcements of the steel reinforcement cages are overlapped, and then the profiling welding device makes the ring reinforcements and the longitudinal reinforcements welded together according to the square or round or oval or special-shaped steel reinforcement cage cross sections formed by the ring reinforcements. According to the steel reinforcement cage forming welding machine, the steel reinforcement cages of different shapes and even of a special shape can be automatically welded and formed without manual intervention, welding efficiency is improved, and quality is guaranteed.

Description

Steel reinforcement cage shaping welding machine
Technical field
The utility model belongs to steel reinforcement cage production equipment field, is specifically related to a kind of steel reinforcement cage shaping welding machine.
Background technology
Traditional steel reinforcement cage shaping welding machine can only weld circular steel reinforcement cage, can't weld the deformed bar cage of arbitrary shape, cause the steel reinforcement cage of deformed bar cement products can't realize the mechanization automatic welding formation, can only be by manually completing, its quality, efficiency can't be guaranteed.
The utility model content
The purpose of this utility model is to overcome the prior art defect, and a kind of steel reinforcement cage shaping welding machine that welds the deformed bar cage is provided.
The technical solution of the utility model is as follows:
Steel reinforcement cage shaping welding machine, comprise
One ring muscle shaping device, the ring muscle of the steel reinforcement cage of steel reinforcement cage is wrapped on ring muscle shaping device square, circular, the oval or special-shaped steel reinforcement cage cross section that forms the different size size;
One profiling welding device, square, circular, the ellipse formed according to the ring muscle or special-shaped steel reinforcement cage cross section will encircle muscle and vertical muscle welds together.
In a preferred embodiment of the present utility model, also comprise a vertical muscle rotationally conveying device, ring muscle shaping device is installed on this vertical muscle rotationally conveying device, the vertical muscle of vertical muscle rotationally conveying device conveying steel cage, make described ring muscle and vertical muscle overlapping, that profiling welding device forms according to the ring muscle is square, circular, ellipse or special-shaped steel reinforcement cage cross section will encircle muscle and vertical muscle welds together.
In a preferred embodiment of the present utility model, described ring muscle shaping device is provided with the vertical muscle through hole that the vertical muscle of a plurality of confessions passes, and described vertical muscle rotationally conveying device comprises
One top rotary table, described ring muscle shaping device is arranged on this top rotary table;
With at least one muscle dish that pushes away, be arranged under this top rotary table and can synchronize and rotate with this top rotary table, and in order to promote the vertical muscle through hole of vertical muscle through described ring muscle shaping device, with the overlapping formation reinforcement cage structure of ring muscle on ring muscle shaping device.
In a preferred embodiment of the present utility model, described vertical muscle rotationally conveying device comprises that the tendon guiding tube identical with the quantity of described vertical muscle through hole passes therein for vertical muscle, and the described muscle dish that pushes away is provided with the suitable muscle part that pushes away of this tendon guiding tube with upwards promotion of the vertical muscle by tendon guiding tube.
In a preferred embodiment of the present utility model, described ring muscle shaping device comprises an outer cage fixture for forming and the interior cage fixture for forming that stack is fixed together, described outer cage fixture for forming is provided with a plurality of outer cage conductive plates and a plurality of outer cage vertical muscle through hole corresponding with outer cage conductive plate, and described interior cage fixture for forming is provided with a plurality of interior cage conductive plates and a plurality of interior cage vertical muscle through hole corresponding with interior cage conductive plate; Described vertical muscle rotationally conveying device comprises that an outer cage pushes away the muscle dish and an interior cage pushes away the muscle dish, to promote respectively the vertical muscle of the vertical muscle of outer cage and interior cage through the vertical muscle through hole of described outer cage and the vertical muscle through hole of interior cage, respectively with outer cage fixture for forming and interior cage fixture for forming on the ring muscle overlapping, form the steel reinforcement cage of inside and outside two basket structures.
In a preferred embodiment of the present utility model, described vertical muscle rotationally conveying device comprises identical with the quantity of the vertical muscle through hole of outer cage and the vertical muscle through hole of interior cage respectively outer cage tendon guiding tube and interior cage tendon guiding tube, to pass for the vertical muscle of outer cage and the vertical muscle of interior cage respectively, described outer cage pushes away the muscle dish and is provided with the suitable outer cage of outer cage tendon guiding tube and pushes away the muscle part, described interior cage pushes away the muscle dish and is provided with the interior cage suitable with interior cage tendon guiding tube and pushes away the muscle part, respectively the vertical muscle of the interior cage in the vertical muscle of the outer cage in outer cage tendon guiding tube and interior cage tendon guiding tube is upwards promoted.
In a preferred embodiment of the present utility model, described profiling welding device comprises the overhead welding bar, is located at the welding electrode of overhead welding bar end, contour wheel, hold-down mechanism and the overlapping sniffer of ring flaccidity of tendon and muscle muscle, the welding electrode of overhead welding bar end is close on ring muscle shaping device by the effect of contour wheel and hold-down mechanism, ring flaccidity of tendon and muscle muscle overlapping sniffer is in order to the cross over point of gauging ring muscle and vertical muscle, and then the welding electrode that makes the overhead welding bar will encircle muscle and vertical muscle welds together at this cross over point.
In a preferred embodiment of the present utility model, described hold-down mechanism is for compressing balance weight mechanism, hydraulic mechanism or numerical control displacement mechanism.
The beneficial effects of the utility model are:
1, can be wound around square to form, circular, the oval or special-shaped steel reinforcement cage cross section of the ring muscle of steel reinforcement cage on the ring muscle shaping device of steel reinforcement cage shaping welding machine of the present utility model, can be by the steel reinforcement cage automatic welding formation of difformity or even abnormity, two without manual intervention, improve welding efficiency, guaranteed quality;
2, ring muscle shaping device of the present utility model comprises an outer cage fixture for forming and the interior cage fixture for forming that stack is fixed together, described outer cage fixture for forming is provided with a plurality of outer cage conductive plates and a plurality of outer cage vertical muscle through hole corresponding with outer cage conductive plate, and described interior cage fixture for forming is provided with a plurality of interior cage conductive plates and a plurality of interior cage vertical muscle through hole corresponding with interior cage conductive plate; Described vertical muscle rotationally conveying device comprises that an outer cage pushes away the muscle dish and an interior cage pushes away the muscle dish, to promote respectively the vertical muscle of the vertical muscle of outer cage and interior cage through the vertical muscle through hole of described outer cage and the vertical muscle through hole of interior cage, respectively with outer cage fixture for forming and interior cage fixture for forming on the ring muscle overlapping, can be automatically by the steel reinforcement cage welding forming of two basket structures;
3, profile welding machine structure of the present utility model comprises welding electrode, contour wheel, hold-down mechanism and the overlapping sniffer of ring flaccidity of tendon and muscle muscle of overhead welding bar, overhead welding bar end, the welding electrode of overhead welding bar end is under the cooperation of contour wheel and hold-down mechanism, can be close on ring muscle shaping device, when ring flaccidity of tendon and muscle muscle overlapping detection when encircling the cross over point of muscle and vertical muscle, the welding electrode of overhead welding bar end welds this cross over point, and square, circular, the oval or special-shaped steel reinforcement cage cross section formed according to the ring muscle is welded, size is accurate, good product quality.
The accompanying drawing explanation
The structural representation that Fig. 1 is steel reinforcement cage forming welding of the present utility model;
The perspective view that Fig. 2 is the steel reinforcement cage shaping welding machine welded reinforcement cage in the utility model;
Fig. 3 is the perspective view that outer cage tendon guiding tube of the present utility model coordinates with outer cage tendon guiding tube conduit;
Fig. 4 is that outer cage tendon guiding tube of the present utility model leads with outer cage the perspective exploded view that the muscle conduit coordinates.
Fig. 5 is the perspective view that interior cage tendon guiding tube of the present utility model coordinates with interior cage tendon guiding tube conduit;
Fig. 6 is that interior cage tendon guiding tube of the present utility model leads with interior cage the perspective exploded view that the muscle conduit coordinates.
The specific embodiment
Below by reference to the accompanying drawings the technical solution of the utility model is further detailed and describes by the specific embodiment.
As shown in Figure 1, a kind of steel reinforcement cage shaping welding machine, comprise a ring muscle shaping device 1, a profiling welding device 2 and a vertical muscle rotationally conveying device 3.The ring muscle of steel reinforcement cage is wrapped on ring muscle shaping device 1 square, circular, the oval or special-shaped steel reinforcement cage cross section that forms the different size size, the vertical muscle of vertical muscle rotationally conveying device 3 conveying steel cages, make described ring muscle and vertical muscle overlapping, that profiling welding device 2 forms according to the ring muscle is square, circular, ellipse or special-shaped steel reinforcement cage cross section will encircle muscle and vertical muscle welds together.
As depicted in figs. 1 and 2, described ring muscle shaping device 1 comprises an outer cage fixture for forming 12 and the interior cage fixture for forming 11 that stack is fixed together, upwards be provided with a plurality of outer cage conductive plates 122 and a plurality of outer cage vertical muscle through hole 121 corresponding with outer cage conductive plate the week of described outer cage fixture for forming 12, upwards be provided with a plurality of interior cage conductive plates 112 and a plurality of interior cage vertical muscle through hole 111 corresponding with interior cage conductive plate the week of described interior cage fixture for forming 11.Preferably, on described outer cage fixture for forming 12, the vertical muscle through hole 121 of corresponding described outer cage is provided with the vertical muscle guide 123 of outer cage, the vertical muscle of outer cage of indulging muscle through hole 121 and protruding upward outer cage fixture for forming 12 to be guided through outer cage; On described interior cage fixture for forming 11, the vertical muscle through hole 111 of corresponding described interior cage is provided with the vertical muscle guide 113 of interior cage, the vertical muscle of interior cage of indulging muscle through hole 111 and protruding upward interior cage fixture for forming 11 to be guided through interior cage
As depicted in figs. 1 and 2, described vertical muscle rotationally conveying device 3 is arranged in the hole of a ground excavation, comprise successively from top to bottom a top rotary table 31, one interior cage pushes away muscle dish 32, one outer cage pushes away muscle dish 33, one lower rotary table 34 and a hold-down support 35, described ring muscle shaping device 1 is installed on described top rotary table 31, one fixed center axis 36 is rotating through described top rotary table 31, interior cage pushes away muscle dish 32, outer cage pushes away muscle dish 33 and lower rotary table 34 is affixed with described hold-down support 35, the outer rim of described top rotary table 31 is provided with a circle driving chain 311, one rotary electric machine 312 that is arranged on the hole edge meshes this driving chain 311 by gear, to drive the rotation of top rotary table 31, under the drive of the rotation of top rotary table 31, described ring muscle shaping device 1, interior cage pushes away muscle dish 32, outer cage pushes away that muscle dish 33 and lower rotary table 34 are all synchronous to rotate around described fixed center axis 36.
Be provided with outer cage lifting saddle 331 and interior cage lifting saddle 321 in described hole, one outer cage lifting motor 332 and an interior cage lifting motor 322 should outer cage lifting saddle 331 push away muscle dish 33 with interior cage lifting saddle 321 with the described outer cage of relative described top rotary table 31 lifting longitudinally and interior cage pushes away muscle dish 32 by the transmission mechanism transmission respectively, also be respectively equipped with support roller 3311,3211 on described outer cage lifting saddle 331 and interior cage lifting saddle 321, to assist outer cage, push away the rotation of synchronizeing that muscle dish 33 and interior cage push away muscle dish 32 and top rotary table 31.
As shown in Figures 3 to 6, described lower rotary table 34 is provided with the vertical muscle through hole 121 of the outer cage of a plurality of connections outer cage tendon guiding tube 341 and connection interior cage vertical muscle through hole 111 with its quantity identical interior cage tendon guiding tube 342 identical with its quantity, and this outer cage tendon guiding tube 341 and interior cage tendon guiding tube 342 are equipped with a gathering sill 3411,3421 in the axial direction, described outer cage pushes away muscle dish 33 and interior cage and pushes away on muscle dish 32 and be respectively equipped with outer cage tendon guiding tube conduit 333 and the interior cage tendon guiding tube conduit 323 passed for outer cage tendon guiding tube and interior cage tendon guiding tube, radially be provided with along it respectively in described outer cage tendon guiding tube conduit 333 and interior cage tendon guiding tube conduit 323 that an outer cage pushes away muscle part 334 and an interior cage pushes away muscle part 324, should outer cage pushing away muscle part 334 and interior cage pushes away muscle part 324 and fits in respectively in outer cage tendon guiding tube 341 and interior cage tendon guiding tube 342, and along described gathering sill 3411, 3421 vertical muscle and the ring muscle on described ring muscle shaping device 1 that upwards promote in outer cage tendon guiding tube 341 and interior cage tendon guiding tube 342 are overlapping.
Described profiling welding device 2 is installed in the edge in hole, comprise overhead welding bar 21, the welding electrode 25(that is located at overhead welding bar end comprises the negative electrode 252 that the anode 251 that contacts with conductive plate contacts with cross over point with ring muscle and vertical muscle), contour wheel 22, hold down gag 23(Figure 1 shows that counterweight hold-down mechanism 23, can also replace with hydraulic mechanism) and the overlapping sniffer 24 of ring flaccidity of tendon and muscle muscle, the welding electrode 25 of overhead welding bar 21 ends is close on ring muscle shaping device 1 by the effect of contour wheel 22 and counterweight hold-down mechanism 23, when the overlapping sniffer 24 of ring flaccidity of tendon and muscle muscle detects the cross over point of ring muscle and vertical muscle, welding electrode 25 these cross over points of welding of overhead welding bar 21 ends, what according to the ring muscle, form is square, circular, oval or special-shaped steel reinforcement cage cross section will encircle muscle and vertical muscle welds together.
In addition, described counterweight hold-down mechanism 23 also can be substituted by the numerical control displacement mechanism, the position data location overhead welding bar of upper each vertical muscle of square, circular, the oval or special-shaped steel reinforcement cage cross section that this numerical control displacement mechanism can form according to the ring muscle and the cross over point of ring muscle, to weld this cross over point, according to square, circular, the ellipse formed according to the ring muscle or special-shaped steel reinforcement cage cross section will encircle muscle and vertical muscle welds together.
The course of work of steel reinforcement cage shaping welding machine of the present utility model is as follows:
(1) make ring muscle shaping device 1 according to the geomery of the cross section of required steel reinforcement cage, the present embodiment will be made two cage steel reinforcement cages of profiled cross-section, and this ring muscle shaping device 1 just comprises the outer cage fixture for forming 12 and the interior cage fixture for forming 11 that are shaped as abnormity that stack is fixed together;
(2) above-mentioned ring muscle shaping equipment is fixed on the top rotary table 31 of described vertical muscle rotationally conveying device 3, and be wound around respectively the ring muscle on cage fixture for forming 12 and interior cage fixture for forming 11 outside and form special-shaped steel reinforcement cage cross section, put into vertical muscle in cage tendon guiding tube 341 and interior cage tendon guiding tube 342 outside;
(3) start outer cage lifting motor 332 and interior cage lifting motor 322, making interior cage push away muscle dish 32 and outer cage pushes away muscle dish 33 and rises, its interior cage pushes away muscle part 324 and outer cage pushes away the muscle part interior cage tendon guiding tube 342 of 334 promotion and outer cage tendon guiding tube 341 interior vertical muscle are upward through the vertical muscle through hole 111 of interior cage and outer cage is indulged muscle through hole 121, overlapping with interior cage ring muscle and outer cage ring muscle;
(4) start rotary electric machine 312 and profiling welding device 2, top rotary table 31 band rotating ring muscle shaping devices 1 rotate, the welding electrode 25 of overhead welding bar 21 ends of profiling welding device 2 is close on ring muscle shaping device 1 by the effect of contour wheel 22 and counterweight hold-down mechanism 23, when the overlapping sniffer 24 of ring flaccidity of tendon and muscle muscle detects the cross over point of ring muscle and vertical muscle, welding electrode 25 these cross over points of welding of overhead welding bar 21 ends;
(5) top rotary table 31 band rotating ring muscle shaping devices 1 constantly rotate, interior cage pushes away muscle dish 32 and outer cage and pushes away muscle dish 33 and constantly promote vertical muscle and move up, and the vertical muscle of ring muscle spiral helicine winding under the drive of the cross over point welded before, the overhead welding bar 21 of profiling welding device 2 still is close on ring muscle shaping device 1 by the effect of contour wheel 22 and counterweight hold-down mechanism 23, when the overlapping sniffer 24 of ring flaccidity of tendon and muscle muscle detects the cross over point of follow-up ring muscle and vertical muscle, the welding electrode of overhead welding bar 21 ends continues these cross over points of welding, until steel reinforcement cage has welded by the demand size, realized the automation of steel reinforcement cage welding.
The above, it is only preferred embodiment of the present utility model, therefore can not limit according to this scope that the utility model is implemented, the equivalence of doing according to the utility model the scope of the claims and description changes and modifies, and all should still belong in the scope that the utility model contains.

Claims (8)

1. steel reinforcement cage shaping welding machine, is characterized in that: comprise
One ring muscle shaping device, the ring muscle of steel reinforcement cage is wrapped on ring muscle shaping device square, circular, the oval or special-shaped steel reinforcement cage cross section that forms the different size size;
One profiling welding device, square, circular, the ellipse formed according to the ring muscle or special-shaped steel reinforcement cage cross section will encircle muscle and vertical muscle welds together.
2. steel reinforcement cage shaping welding machine as claimed in claim 1, it is characterized in that: also comprise a vertical muscle rotationally conveying device, ring muscle shaping device is installed on this vertical muscle rotationally conveying device, the vertical muscle of vertical muscle rotationally conveying device conveying steel cage, make described ring muscle and vertical muscle overlapping, that profiling welding device forms according to the ring muscle is square, circular, ellipse or special-shaped steel reinforcement cage cross section will encircle muscle and vertical muscle welds together.
3. steel reinforcement cage shaping welding machine as claimed in claim 2 is characterized in that: described ring muscle shaping device is provided with the vertical muscle through hole that the vertical muscle of a plurality of confessions passes, and described vertical muscle rotationally conveying device comprises
One top rotary table, described ring muscle shaping device is arranged on this top rotary table;
With at least one muscle dish that pushes away, be arranged under this top rotary table and can synchronize and rotate with this top rotary table, and in order to promote the vertical muscle through hole of vertical muscle through described ring muscle shaping device, with the overlapping formation reinforcement cage structure of ring muscle on ring muscle shaping device.
4. steel reinforcement cage shaping welding machine as claimed in claim 3, it is characterized in that: described vertical muscle rotationally conveying device comprises that the tendon guiding tube identical with the quantity of described vertical muscle through hole passes therein for vertical muscle, and the described muscle dish that pushes away is provided with the suitable muscle part that pushes away of this tendon guiding tube with upwards promotion of the vertical muscle by tendon guiding tube.
5. steel reinforcement cage shaping welding machine as claimed in claim 3, it is characterized in that: described ring muscle shaping device comprises an outer cage fixture for forming and the interior cage fixture for forming that stack is fixed together, described outer cage fixture for forming is provided with a plurality of outer cage conductive plates and a plurality of outer cage vertical muscle through hole corresponding with outer cage conductive plate, and described interior cage fixture for forming is provided with a plurality of interior cage conductive plates and a plurality of interior cage vertical muscle through hole corresponding with interior cage conductive plate; Described vertical muscle rotationally conveying device comprises that an outer cage pushes away the muscle dish and an interior cage pushes away the muscle dish, to promote respectively the vertical muscle of the vertical muscle of outer cage and interior cage through the vertical muscle through hole of described outer cage and the vertical muscle through hole of interior cage, respectively with outer cage fixture for forming and interior cage fixture for forming on the ring muscle overlapping, form the steel reinforcement cage of inside and outside two basket structures.
6. steel reinforcement cage shaping welding machine as claimed in claim 5, it is characterized in that: described vertical muscle rotationally conveying device comprises identical with the quantity of the vertical muscle through hole of outer cage and the vertical muscle through hole of interior cage respectively outer cage tendon guiding tube and interior cage tendon guiding tube, to pass for the vertical muscle of outer cage and the vertical muscle of interior cage respectively, described outer cage pushes away the muscle dish and is provided with the suitable outer cage of outer cage tendon guiding tube and pushes away the muscle part, described interior cage pushes away the muscle dish and is provided with the interior cage suitable with interior cage tendon guiding tube and pushes away the muscle part, respectively the vertical muscle of the interior cage in the vertical muscle of the outer cage in outer cage tendon guiding tube and interior cage tendon guiding tube is upwards promoted.
7. steel reinforcement cage shaping welding machine as claimed in claim 1, it is characterized in that: described profiling welding device comprises the overhead welding bar, is located at the welding electrode of overhead welding bar end, contour wheel, hold-down mechanism and the overlapping sniffer of ring flaccidity of tendon and muscle muscle, the welding electrode of overhead welding bar end is close on ring muscle shaping device by the effect of contour wheel and hold-down mechanism, ring flaccidity of tendon and muscle muscle overlapping sniffer is in order to the cross over point of gauging ring muscle and vertical muscle, and then the welding electrode that makes the overhead welding bar will encircle muscle and vertical muscle welds together at this cross over point.
8. steel reinforcement cage shaping welding machine as claimed in claim 7, it is characterized in that: described hold-down mechanism is for compressing balance weight mechanism, hydraulic mechanism or numerical control displacement mechanism.
CN201320410072.4U 2013-07-10 2013-07-10 Steel reinforcement cage forming welding machine Expired - Fee Related CN203370990U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320410072.4U CN203370990U (en) 2013-07-10 2013-07-10 Steel reinforcement cage forming welding machine

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Application Number Priority Date Filing Date Title
CN201320410072.4U CN203370990U (en) 2013-07-10 2013-07-10 Steel reinforcement cage forming welding machine

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103567327B (en) * 2013-07-10 2015-08-12 厦门千秋业水泥制品有限公司 A kind of steel reinforcement cage shaping welding machine
CN107322199A (en) * 2017-08-01 2017-11-07 浙江洁宇环保装备科技有限公司 Filter bag installing pipe welding equipment in a kind of cleaner
CN112589356A (en) * 2021-01-09 2021-04-02 山东飞宏工程机械有限公司 Square steel reinforcement cage processing platform

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103567327B (en) * 2013-07-10 2015-08-12 厦门千秋业水泥制品有限公司 A kind of steel reinforcement cage shaping welding machine
CN107322199A (en) * 2017-08-01 2017-11-07 浙江洁宇环保装备科技有限公司 Filter bag installing pipe welding equipment in a kind of cleaner
CN112589356A (en) * 2021-01-09 2021-04-02 山东飞宏工程机械有限公司 Square steel reinforcement cage processing platform

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Granted publication date: 20140101

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Correction item: Termination upon expiration of patent

Correct: Revocation of Patent Expiration and Termination

False: On July 28, 2023, the expiration and termination of the 39-volume 3002 patent

Number: 30-02

Volume: 39

CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20140101