CN104046403A - Straw briquette forming production line device - Google Patents
Straw briquette forming production line device Download PDFInfo
- Publication number
- CN104046403A CN104046403A CN201410296111.1A CN201410296111A CN104046403A CN 104046403 A CN104046403 A CN 104046403A CN 201410296111 A CN201410296111 A CN 201410296111A CN 104046403 A CN104046403 A CN 104046403A
- Authority
- CN
- China
- Prior art keywords
- stalk
- conveying device
- straw
- feeding
- briquette
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000004484 Briquette Substances 0.000 title claims abstract description 36
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 239000010902 straw Substances 0.000 title claims abstract description 21
- 238000012216 screening Methods 0.000 claims abstract description 7
- 238000000034 method Methods 0.000 claims abstract description 4
- 239000000463 material Substances 0.000 claims description 24
- 239000002245 particle Substances 0.000 claims description 15
- 238000012546 transfer Methods 0.000 claims description 15
- 239000000047 product Substances 0.000 claims description 7
- 238000012856 packing Methods 0.000 claims description 5
- 238000005520 cutting process Methods 0.000 claims description 3
- 238000012545 processing Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 claims description 2
- 239000012467 final product Substances 0.000 claims description 2
- 238000000227 grinding Methods 0.000 claims description 2
- 238000009434 installation Methods 0.000 claims description 2
- 238000007599 discharging Methods 0.000 abstract 2
- 240000007594 Oryza sativa Species 0.000 abstract 1
- 235000007164 Oryza sativa Nutrition 0.000 abstract 1
- 241000209140 Triticum Species 0.000 abstract 1
- 235000021307 Triticum Nutrition 0.000 abstract 1
- 230000010354 integration Effects 0.000 abstract 1
- 238000003825 pressing Methods 0.000 abstract 1
- 239000002994 raw material Substances 0.000 abstract 1
- 238000004064 recycling Methods 0.000 abstract 1
- 235000009566 rice Nutrition 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 239000000446 fuel Substances 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 244000025254 Cannabis sativa Species 0.000 description 1
- 208000035126 Facies Diseases 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010411 cooking Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel
Landscapes
- Glanulating (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention relates to a straw briquette forming production line device, which belongs to the technical field of biological resource recycling. The device comprises a feeding conveyor, a straw cutter, a crushed straw conveyor, a scraper blade kick-out device, a feeding conveying device, straw briquette presses and a discharging conveying device. When the device works, straw raw materials are conveyed to the straw cutter through the feeding conveyor and then are conveyed by the crushed straw conveyor after being crushed by the straw cutter; the crushed straws are respectively kicked into the feeding conveying device through the scraper blade kick-out device mounted on the crushed straw conveyor and then are conveyed to an inlet of each straw briquette press through the feeding conveying device; the briquette forming is carried out by each straw briquette press; the formed briquettes are discharged through the discharging conveying device; the classification screening of the formed briquettes is carried out by sieves; finally, the formed briquettes are packaged. According to the device, the process integration of the crushing, the feeding, the briquette pressing and the like on crop straws (such as rice straws, wheat straws and the like) is realized, so that the production can be simultaneously carried out by multiple straw briquette machines on one production like. Thus, the production efficiency is greatly improved while the human cost is lowered at the same time.
Description
Technical field
The present invention relates to a kind of stalk briquette forming production line, belong to Biological resources reutilization technology field.
Background technology
China's agricultural straw resource is abundant, annual approximately 700,000,000 tons of left and right, and after stalk briquette, stalk fuel volume is compared and is dwindled 6～8 times with bulk state, and density reaches 0.5-1.2 g/cm
3, greatly reduced storage area, reduced transportation cost, stalk unit volume thermal value after compression and middle matter coal facies are worked as, not only can also can be used as the fuel of Industrial Boiler and power plant for urban residents provide cooking, heating energy, reduce the wasting of resources and environmental pollution; Current stalk briquette production line is mainly crushed stalk to be delivered to separate unit briquetting press by artificial loading produce, and because lacking corresponding technology, each equipment connection does not constitute streamline and produces, and level of automation is not high, and production efficiency is low, and cost of labor is high.
Summary of the invention
The deficiency existing in order to solve prior art, the present invention has adopted following technical scheme:
A stalk briquette forming production line device, is characterized in that: described stalk briquette forming production line by feeding conveyor, hay cutter, particle transfer roller, scraper plate setting gauge, feeding and conveying device, stalk block making machine, go out material conveying device and form.
The invention provides a kind of stalk briquette forming production line device, on a stalk briquette forming production line device, arrange some stalk block making machines simultaneously, between each stalk block making machine, be evenly arranged and on a sea line; Feeding conveyor and hay cutter can be arranged in outdoor, feeding conveyor is fixedly mounted on hay cutter opening for feed by support bar, particle transfer roller is fixedly mounted on hay cutter discharge port by support bar, and in particle transfer roller and upper material conveyer junction, scraper plate setting gauge is installed; Feeding and conveying device is arranged in stalk block making machine vertical direction, and its exit is placed in stalk block making machine hopper ingress and is positioned at the blanking dw of feeding and conveying device; Stalk block making machine hopper adopts hexagon bolt to connect with the blanking dw of feeding and conveying device; Stalk block making machine forming machine module is that circular mould flatwise is placed, and ring mould is comprised of 60 ring modules, and material-falling hopper is placed in ring mould below, is V-shape structure, and installs with horizontal plane inclination 45° angle; Stalk briquette constantly squeezes out by the material-falling hopper of stalk block making machine and evenly falls out material conveying device from stalk block making machine, the processing of can packing after sieve screening.
Described hay cutter is knife roller type, and after cutting off, the length of stalk is 30mm～50mm.
Described feeding conveyor, particle transfer roller, feeding and conveying device and go out material conveying device and be belt type conveyer, adopt small machine to drive, and small machine power is between 0.75-1.1kw.
Described scraper plate setting gauge is comprised of dw, bearing pin, variable-frequency motor, scraper plate, connecting rod, rocking bar, drive shaft, crank; Rocking bar lower end is fixed on the sidewall of dw both sides by bearing pin, and connecting rod is connected by bearing pin with rocking bar upper end; Crank lower end is fixed on the sidewall of dw both sides by drive shaft, and crank upper end is connected by bearing pin with connecting rod; Scraper plate is welded on connecting rod; Drive shaft one end connects variable-frequency motor, and crank and drive shaft, drive shaft and variable-frequency motor adopt and be rigidly connected, and by variable-frequency motor, drives the crank on drive shaft to rotate.
Described material loading conveyor outlet is disposed in blanking dw, and blanking dw adopts hexagon bolt to connect with stalk block making machine hopper, is convenient to the installation and removal of equipment.
Described stalk block making machine is worked by the large driven by motor of two 30kw respectively, motor drives belt pulley to rotate by belt, belt pulley drives main shaft rotation, the rotation of main shaft band movable grinding disc, mill drives excentric shaft rotation, pressure roller rotates around the spindle on excentric shaft, simultaneously again due to and stalk material between frictional force effect stalk be constantly extruded and form out from ring nib.
On described stalk block making machine, in press table, be provided with core rod electrically heated coil, make equipment under the lower environment of temperature, carry out fast operation.
Describedly go out material conveying device exit and be provided with sieve, stalk briquette can be carried out after Screening Treatment to packing again and process, improve final product quality.
The present invention compared with prior art has the following advantages:
1, stalk briquette forming production line device of the present invention, through techniques such as pulverizing, transportation, extruding, is pressed into bar-shapedly by agricultural crop straw, and its energy density improves before greatly, is convenient to transportation, stores, and efficiency of combustion is high.
2, three stalk block making machines of a stalk briquette production line or more stalk block making machines can carry out work simultaneously, and production efficiency increases substantially, and has also reduced cost of labor.
3, particle transfer roller, scraper plate setting gauge and feeding and conveying device adopt dw sealing, can realize dustless production, and production on-site environment is improved greatly.
Accompanying drawing explanation
Fig. 1 is stalk briquette product line device schematic diagram of the present invention.
Fig. 2 is scraper plate setting gauge profile schematic diagram.
Fig. 3 is scraper plate setting gauge structural representation.
Fig. 4 is stalk block making machine and feeding and conveying device connection diagram.
Fig. 5 is stalk block making machine and goes out material conveying device layout schematic diagram.
Main nomenclature is as follows: 1, feeding conveyor; 2, hay cutter; 3, particle transfer roller; 4, scraper plate setting gauge; 5, feeding and conveying device; 6, stalk block making machine; 7, go out material conveying device; 8, dw; 9, bearing pin; 10, variable-frequency motor; 11, scraper plate; 12, connecting rod; 13, rocking bar; 14, drive shaft; 15, crank; 16, blanking dw; 17, hexagon bolt; 18, hopper; 19, pressure space; 20, ring mould; 21, material-falling hopper; 22, sieve; 23, large motor; 24, frame.
Embodiment
1, as shown in Figures 1 to 5, the invention provides a kind of stalk briquette forming production line device, comprise feeding conveyor 1, hay cutter 2, particle transfer roller 3, scraper plate setting gauge 4, feeding and conveying device 5, stalk block making machine 6 and go out material conveying device 7; Scraper plate setting gauge 4 is comprised of dw 8, bearing pin 9, variable-frequency motor 10, scraper plate 11, connecting rod 12, rocking bar 13, drive shaft 14, crank 15; Blanking dw 8 connects by hexagon bolt with hopper; Stalk block making machine is mainly comprised of hopper 18, pressure space 19, ring mould 20, material-falling hopper 21, large motor 23, frame 24; Go out material conveying device 7 outlets sieve is installed.
2, feeding conveyor 1 and hay cutter 2 can be arranged in outdoorly, and particle transfer roller 3, scraper plate setting gauge 4 and feeding and conveying device 5 adopt dw sealing, guarantee that indoor dust-free produces; Feeding conveyor 1 is fixedly mounted on hay cutter 2 opening for feeds by support bar, and particle transfer roller 3 is fixedly mounted on hay cutter 2 discharge ports by support bar, and scraper plate setting gauge 4 is installed and is placed in each feeding and conveying device 5 ingress in particle transfer roller 3 upper ends; Feeding and conveying device 5 and stalk block making machine 6 vertical direction layouts, its exit is placed in hopper 18 ingress of stalk block making machine 6 and is positioned at the blanking dw 16 of feeding and conveying device 5; The hopper 18 of stalk block making machine 6 adopts hexagon bolt 17 to connect with the blanking dw of feeding and conveying device 5 16; Stalk briquette constantly squeezes out by the material-falling hopper 21 of stalk block making machine 6 and evenly falls out material conveying device 7 from stalk block making machine 6, the processing of can packing after sieve 18 screenings.
3, scraper plate setting gauge 4 drives the crank 15 on drive shaft 14 to rotate by variable-frequency motor 10, crank 15 drives rocking bar 13 to swing, rocking bar 13 drives the scraper plate 11 being welded on connecting rod 12 to carry out material toggling, scraper plate 11 is allocated to the crushing straw on particle transfer roller 3 on the belt of feeding and conveying device 5 equably, the profile of tooth of scraper plate 11 is rectangle, is more conducive to material grass to be allocated to charging belt machine ingress.
4, stalk block making machine 6 is respectively by the large motor 23 drive work of two 30kw, large motor 23 is placed in frame 24, go out the below that material conveying device 7 is positioned at material-falling hopper 21, material-falling hopper 21 is placed in ring mould 20 belows, be V-shape structure, and install with horizontal plane inclination 45° angle, stalk briquette squeezes out by material-falling hopper 21 and falls into out on material conveying device 7 through the ring nib on ring mould 20, after sieve 22 screenings, pack, thereby guaranteed briquetting quality.
Claims (9)
1. a stalk briquette forming production line device, it is characterized in that: according to walking material, sequentially comprise feeding conveyor, hay cutter, particle transfer roller, scraper plate setting gauge, feeding and conveying device, the stalk block making machine being arranged in order and go out material conveying device, described feeding conveyor is fixedly mounted on hay cutter opening for feed by support bar; Described particle transfer roller is fixedly mounted on hay cutter discharge port by support bar, and at particle transfer roller and feeding and conveying device junction, scraper plate setting gauge is installed; Described feeding and conveying device is arranged in stalk block making machine vertical direction, and its exit is placed in stalk block making machine hopper ingress; Stalk briquette constantly squeezes out by the material-falling hopper of stalk block making machine and evenly falls out material conveying device from stalk block making machine, the processing of can packing after sieve screening.
2. a kind of stalk briquette forming production line device as claimed in claim 1, it is characterized in that: the number of described stalk briquette board respectively with feeding and conveying device, scraper plate setting gauge, go out material conveying device number identical, concrete quantity can be installed according to actual needs.
3. a kind of stalk briquette forming production line device as claimed in claim 1, is characterized in that: described hay cutter is knife roller type, and its motor power (output) is 24kw, and after cutting off, straw cutting length is 30mm～50mm.
4. a kind of stalk briquette product line device according to claim 1
,it is characterized in that: described feeding conveyor, particle transfer roller, feeding and conveying device and go out material conveying device and be belt type conveyer, adopt small machine to drive, small machine power is between 0.75-1.1kw.
5. a kind of stalk briquette product line device according to claim 1
,it is characterized in that: described scraper plate setting gauge is comprised of dw, bearing pin, variable-frequency motor, scraper plate, connecting rod, rocking bar, drive shaft, crank; Rocking bar lower end is fixed on the sidewall of dw both sides by bearing pin, and connecting rod is connected by bearing pin with rocking bar upper end; Crank lower end is fixed on the sidewall of dw both sides by drive shaft, and crank upper end is connected by bearing pin with connecting rod; Scraper plate is welded on connecting rod; Drive shaft one end connects variable-frequency motor, and crank and drive shaft, drive shaft and variable-frequency motor adopt and be rigidly connected, and by variable-frequency motor, drives the crank on drive shaft to rotate; Variable-frequency motor rotating speed is adjustable, and speed adjustable range is 0-1400r/min.
6. a kind of stalk briquette product line device according to claim 1
,it is characterized in that: described material loading conveyor outlet is disposed in blanking dw, blanking dw adopts hexagon bolt to connect with stalk block making machine hopper, is convenient to the installation and removal of equipment.
7. a kind of stalk briquette product line device according to claim 1
,it is characterized in that: described stalk block making machine forming machine module is that circular mould flatwise is placed, ring mould is comprised of 60 ring modules, and material-falling hopper is placed in ring mould below, is V-shape structure, and installs with horizontal plane inclination 45° angle; Described stalk block making machine is worked by the large driven by motor of two 30kw respectively, motor drives belt pulley to rotate by belt, belt pulley drives main shaft rotation, the rotation of main shaft band movable grinding disc, mill drives excentric shaft rotation, pressure roller rotates around the spindle on excentric shaft, simultaneously again due to and stalk material between frictional force effect stalk be constantly extruded and form out from ring nib.
8. a kind of stalk briquette product line device according to claim 1
,it is characterized in that: in the upper press table of described stalk block making machine, be provided with core rod electrically heated coil, make equipment under the lower environment of temperature, carry out fast operation.
9. a kind of stalk briquette product line device according to claim 1
,it is characterized in that: described in go out material conveying device exit and be provided with sieve, stalk briquette can be carried out after Screening Treatment to packing again and process, improve final product quality.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410296111.1A CN104046403B (en) | 2014-06-27 | 2014-06-27 | Straw briquette forming production line device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410296111.1A CN104046403B (en) | 2014-06-27 | 2014-06-27 | Straw briquette forming production line device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104046403A true CN104046403A (en) | 2014-09-17 |
| CN104046403B CN104046403B (en) | 2017-01-18 |
Family
ID=51499805
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410296111.1A Active CN104046403B (en) | 2014-06-27 | 2014-06-27 | Straw briquette forming production line device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104046403B (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104774668A (en) * | 2015-04-17 | 2015-07-15 | 六安市恒能生物质能源有限公司 | Preparation technique of biomass granular fuel |
| CN106622968A (en) * | 2016-10-21 | 2017-05-10 | 山东省农业机械科学研究院 | Special plastic removing and rubbing production line for manufacturing fertilizer through greenhouse vegetable straws and plastic removing and rubbing method |
| CN106635233A (en) * | 2017-02-07 | 2017-05-10 | 湖州吉能生物质燃料有限公司 | Forming method and forming system for straw pellets |
| CN106755132A (en) * | 2017-03-24 | 2017-05-31 | 黑龙江中丹建业生物能源有限公司 | Produce the briquetting stalk preparation method of cellulosic ethanol |
| CN107365611A (en) * | 2017-08-02 | 2017-11-21 | 崔昊洋 | Bio-coal Intelligent Machining equipment |
| CN110302720A (en) * | 2019-07-12 | 2019-10-08 | 江苏三一环境科技有限公司 | Biomass granulation machine stalk feeding system and charging method |
| CN111454759A (en) * | 2020-03-17 | 2020-07-28 | 合肥工业大学 | Dustless clean apparatus for producing of straw shaping granule |
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|---|---|---|---|---|
| CN102873899A (en) * | 2012-09-14 | 2013-01-16 | 江苏圆通农机科技有限公司 | Straw briquetting machine |
| CN102897520A (en) * | 2012-10-15 | 2013-01-30 | 江苏圆通农机科技有限公司 | Material poking device with scraper blades |
| CN102897521A (en) * | 2012-10-15 | 2013-01-30 | 江苏圆通农机科技有限公司 | Belt conveyor line with distributors |
| CN204281704U (en) * | 2014-06-27 | 2015-04-22 | 江苏大学 | A kind of stalk briquette forming production line device |
-
2014
- 2014-06-27 CN CN201410296111.1A patent/CN104046403B/en active Active
Patent Citations (4)
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| CN102873899A (en) * | 2012-09-14 | 2013-01-16 | 江苏圆通农机科技有限公司 | Straw briquetting machine |
| CN102897520A (en) * | 2012-10-15 | 2013-01-30 | 江苏圆通农机科技有限公司 | Material poking device with scraper blades |
| CN102897521A (en) * | 2012-10-15 | 2013-01-30 | 江苏圆通农机科技有限公司 | Belt conveyor line with distributors |
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Non-Patent Citations (1)
| Title |
|---|
| 姚宗路等: "生物质固体成型燃料加工生产线及配套设备", 《农业工程学报》 * |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104774668A (en) * | 2015-04-17 | 2015-07-15 | 六安市恒能生物质能源有限公司 | Preparation technique of biomass granular fuel |
| CN106622968A (en) * | 2016-10-21 | 2017-05-10 | 山东省农业机械科学研究院 | Special plastic removing and rubbing production line for manufacturing fertilizer through greenhouse vegetable straws and plastic removing and rubbing method |
| CN106635233A (en) * | 2017-02-07 | 2017-05-10 | 湖州吉能生物质燃料有限公司 | Forming method and forming system for straw pellets |
| CN106755132A (en) * | 2017-03-24 | 2017-05-31 | 黑龙江中丹建业生物能源有限公司 | Produce the briquetting stalk preparation method of cellulosic ethanol |
| CN107365611A (en) * | 2017-08-02 | 2017-11-21 | 崔昊洋 | Bio-coal Intelligent Machining equipment |
| CN107365611B (en) * | 2017-08-02 | 2020-06-16 | 山东知道知识产权运营有限公司 | Intelligent biomass coal processing equipment |
| CN110302720A (en) * | 2019-07-12 | 2019-10-08 | 江苏三一环境科技有限公司 | Biomass granulation machine stalk feeding system and charging method |
| CN111454759A (en) * | 2020-03-17 | 2020-07-28 | 合肥工业大学 | Dustless clean apparatus for producing of straw shaping granule |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104046403B (en) | 2017-01-18 |
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Effective date of registration: 20171129 Address after: 102200 No. 5, Spark Street, Changping District science and Technology Park, Beijing Patentee after: WANHUA ECOBOARD Co.,Ltd. Address before: Zhenjiang City, Jiangsu Province, 212013 Jingkou District Road No. 301 Patentee before: Jiangsu University |
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Address after: 102200 No. 5, Spark Street, Changping District science and Technology Park, Beijing Patentee after: Wanhua Hexiang Ecological Technology Co.,Ltd. Address before: 102200 No. 5, Spark Street, Changping District science and Technology Park, Beijing Patentee before: WANHUA ECOBOARD Co.,Ltd. |
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Effective date of registration: 20231109 Address after: No. 289 Guolu, Lizhuang Town, Tancheng County, Linyi City, Shandong Province, 276000 Patentee after: Wanhua Hexiang Board Industry (Linyi) Co.,Ltd. Address before: No. 5, star fire street, Beijing Changping District science and Technology Park, Beijing Patentee before: Wanhua Hexiang Ecological Technology Co.,Ltd. |