CN107033981B - A high-efficiency production biomass straw briquetting machine - Google Patents
A high-efficiency production biomass straw briquetting machine Download PDFInfo
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- CN107033981B CN107033981B CN201710281159.9A CN201710281159A CN107033981B CN 107033981 B CN107033981 B CN 107033981B CN 201710281159 A CN201710281159 A CN 201710281159A CN 107033981 B CN107033981 B CN 107033981B
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
- C10L5/00—Solid fuels
- C10L5/40—Solid fuels essentially based on materials of non-mineral origin
- C10L5/44—Solid fuels essentially based on materials of non-mineral origin on vegetable substances
- C10L5/445—Agricultural waste, e.g. corn crops, grass clippings, nut shells or oil pressing residues
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
- C10L2290/00—Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
- C10L2290/32—Molding or moulds
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel
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- Life Sciences & Earth Sciences (AREA)
- Agronomy & Crop Science (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Crushing And Pulverization Processes (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
本发明公开了一种高效率生产的生物质秸秆压块机,包括搅拌壳体、压料模具、集尘箱、底座和粉碎刀片,所述底座上方的一侧安装有集尘箱,集尘箱的顶端固定有冷却壳体,所述冷却壳体内部的一侧安装有风机,冷却壳体的上方固定有粉碎壳体,粉碎壳体的顶端安装有搅拌壳体,所述集尘箱一侧的底座上安装有压块壳体,压块壳体底端的中心位置处设有工作台,所述工作台的上方安装有呈环形的蓄料器,蓄料器内部设有四个相邻夹角为九十度的压料模具。本发明可以实现生物质秸秆的高效率压块出料功能,具有设备不会出现堵料状况、进料速度快、蓄料量大、压块效率高、杂物不会进入模具内部压块效果好、设备使用寿命长、操作简便和工作效率高等优点。
The invention discloses a high-efficiency biomass straw briquetting machine, which comprises a stirring shell, a pressing mold, a dust collection box, a base and a crushing blade. A dust collection box is installed on one side above the base to collect dust. A cooling shell is fixed on the top of the box, a fan is installed on one side of the cooling shell, a crushing shell is fixed above the cooling shell, and a stirring shell is installed on the top of the crushing shell. A briquetting shell is installed on the base on the side, and a workbench is arranged at the center of the bottom end of the briquetting shell, and an annular accumulator is installed above the workbench, and there are four adjacent accumulators inside the accumulator. A pressing die with an included angle of 90 degrees. The invention can realize the high-efficiency briquetting and discharging function of biomass straw, and has the effect that the equipment will not be blocked, the feeding speed is fast, the material storage volume is large, the briquetting efficiency is high, and debris will not enter the mold to briquetting effect Good, long service life of equipment, easy operation and high work efficiency.
Description
技术领域technical field
本发明涉及秸秆处理设备技术领域,具体为一种高效率生产的生物质秸秆压块机。The invention relates to the technical field of straw processing equipment, in particular to a high-efficiency biomass straw briquetting machine.
背景技术Background technique
秸秆压块机是把秸秆等生物质原料粉碎压缩制成高效、环保燃料或饲料的设备,秸秆压块机压出的产品是用来做饲料或燃料的,随着农业生产科技日益提高,对秸秆的压块设备也相应提出了更高的要求。现有的秸秆压块机在进料时很容易发生堵塞的现象,进料速度慢,造成了部分设备的空运行,费电耗能,达不到节约资源的目的,更影响了设备的工作效率,同时现有的秸秆压块机蓄料量少,压块效率低下,而且秸秆压块机在秸秆压块的过程中往往会有很多的杂物被带入压块所使用的模具内部,导致压块的效果不好,也缩短了设备的使用寿命,并且秸秆压块机的结构较复杂,压块过程操作较繁琐,工作效率低下,完全不能满足生产的要求。The straw briquetting machine is a device that crushes and compresses biomass materials such as straw to make efficient, environmentally friendly fuel or feed. The products extruded by the straw briquetting machine are used for feed or fuel. Straw briquetting equipment also puts forward higher requirements accordingly. The existing straw briquetting machine is prone to clogging when feeding, and the feeding speed is slow, which causes some equipment to run dry, consumes electricity and energy, fails to achieve the purpose of saving resources, and affects the work of the equipment At the same time, the existing straw briquetting machine has a small amount of material storage and low briquetting efficiency, and in the process of straw briquetting, a lot of sundries are often brought into the mold used for briquetting. As a result, the effect of briquetting is not good, and the service life of the equipment is also shortened. Moreover, the structure of the straw briquetting machine is more complicated, the operation of the briquetting process is more cumbersome, and the work efficiency is low, which cannot meet the production requirements at all.
发明内容Contents of the invention
为了解决上述问题,本发明提供了一种高效率生产的生物质秸秆压块机,可以解决现有秸秆压块机存在的设备出现堵料状况、进料速度慢、蓄料量少、压块效率低下、杂物进入模具内部压块效果差、设备使用寿命短、操作复杂和工作效率低下等缺陷,可以实现生物质秸秆的高效率压块出料功能,具有设备不会出现堵料状况、进料速度快、蓄料量大、压块效率高、杂物不会进入模具内部压块效果好、设备使用寿命长、操作简便和工作效率高等优点。In order to solve the above problems, the present invention provides a high-efficiency biomass straw briquetting machine, which can solve the problems of existing straw briquetting machines such as material blockage, slow feeding speed, small amount of material storage, and briquetting problems. Low efficiency, poor briquetting effect of debris entering the mold, short service life of equipment, complicated operation and low work efficiency, etc., can realize the high-efficiency briquetting and discharging function of biomass straw, and the equipment will not block the material, It has the advantages of fast feeding speed, large material storage capacity, high briquetting efficiency, good briquetting effect without sundries entering the mold, long service life of equipment, easy operation and high work efficiency.
为实现上述目的,本发明提供如下技术方案:一种高效率生产的生物质秸秆压块机,包括搅拌壳体、压料模具、集尘箱、底座和粉碎刀片,所述底座上方的一侧安装有集尘箱,集尘箱的顶端固定有冷却壳体,且冷却壳体与集尘箱之间安装有过滤网,所述冷却壳体内部的一侧安装有风机,冷却壳体的上方固定有粉碎壳体,粉碎壳体的顶端安装有搅拌壳体,所述搅拌壳体顶部的中心位置处安装有第一电机,所述搅拌壳体的内部安装有螺杆,且螺杆的上端通过联轴器与第一电机的输出端连接,所述螺杆的底端安装有粉碎刀片,且粉碎刀片位于粉碎壳体内部的中间位置处,所述底座的一侧通过支脚安装有进料管道,且进料管道的一端与搅拌壳体连通,所述进料管道远离搅拌壳体一端的上方固定有第一进料壳体,且第一进料壳体内部的底端与进料管道连通,所述进料管道内部的中心位置处安装有进料带,进料带内部靠近第一进料壳体的一端安装有进料机,所述进料机的输出端通过联轴器安装有进料主动轮,所述进料带内部靠近进料主动轮的水平位置处固定有进料第一从动轮,且进料第一从动轮与进料主动轮通过皮带连接,所述进料带内部的一端固定有进料第二从动轮,且进料第二从动轮通过皮带与进料第一从动轮连接,所述集尘箱一侧的底座上安装有压块壳体,压块壳体底端的中心位置处设有工作台,所述工作台的上方安装有呈环形的蓄料器,蓄料器内部设有四个相邻夹角为九十度的压料模具,所述工作台上方的中心位置处安装有立柱,立柱的外侧安装有四个相邻夹角为九十度的弹簧,且弹簧所在的直线与压料模具所在的直线重合,所述弹簧远离立柱的一端安装有L形挡板,且L形挡板的一端延伸至压料模具的内部,所述压块壳体顶端的一侧安装有第二进料壳体,且第二进料壳体贯穿压块壳体,所述第二进料壳体下方的压块壳体内部按安装有挡板,挡板的内部设有滤板,所述挡板下方压块壳体内部的一侧安装有输料管道,且输料管道的一端延伸至冷却壳体内部,所述压块壳体内部远离第二进料壳体的侧壁上安装有气缸,气缸的输出端安装有压料器,且压料器的中轴线与压料模具的中轴线重合,所述底座的下方压块壳体中轴线的延长线上安装有步进机,步进机的输出端贯穿底座并通过联轴器与工作台连接,所述底座靠近步进机的一侧设有支架,支架上安装有出料带,所述出料带内部的一端安装有出料机,出料机的输出端通过联轴器安装有出料主动轮,所述出料带内部远离出料主动轮的一端安装有出料从动轮,且出料从动轮与出料主动轮通过皮带连接,所述支架内部靠近出料从动轮的一侧安装有第二电机,第二电机的输出端通过联轴器安装有丝杆,所述丝杆上方安装有螺母块,且螺母块的一端延伸至压块壳体的内部。In order to achieve the above object, the present invention provides the following technical solution: a high-efficiency biomass straw briquetting machine, including a stirring shell, a pressing die, a dust box, a base and a crushing blade, and one side above the base A dust collection box is installed, a cooling shell is fixed on the top of the dust collection box, and a filter screen is installed between the cooling shell and the dust collection box, a fan is installed on one side of the cooling shell, and the top of the cooling shell A crushing shell is fixed, a stirring shell is installed on the top of the crushing shell, a first motor is installed at the center of the top of the stirring shell, a screw is installed inside the stirring shell, and the upper end of the screw passes through the coupling The shaft device is connected with the output end of the first motor, the bottom end of the screw rod is equipped with a crushing blade, and the crushing blade is located at the middle position inside the crushing housing, one side of the base is equipped with a feed pipe through a leg, and One end of the feeding pipe is connected with the stirring shell, and the first feeding shell is fixed above the end of the feeding pipe away from the stirring shell, and the bottom end inside the first feeding shell is connected with the feeding pipe, so A feed belt is installed at the center of the inside of the feed pipe, and a feeder is installed at one end of the feed belt close to the first feed shell, and the output end of the feeder is equipped with a feeder through a coupling. The driving wheel, the inside of the feeding belt is fixed with the first driven wheel for feeding near the horizontal position of the feeding driving wheel, and the first driven wheel for feeding is connected with the feeding driving wheel through a belt. One end is fixed with the second driven wheel for feeding, and the second driven wheel for feeding is connected with the first driven wheel for feeding through a belt. A workbench is provided at the center of the end, and an annular accumulator is installed above the workbench, and four adjacent pressing molds with an included angle of 90 degrees are arranged inside the accumulator, and above the workbench A column is installed at the center of the column, and four adjacent springs with an included angle of 90 degrees are installed on the outside of the column, and the straight line where the spring is located coincides with the line where the pressing mold is located. The end of the spring away from the column is installed with a L shaped baffle, and one end of the L-shaped baffle extends to the inside of the pressing die, and a second feed shell is installed on one side of the top of the briquetting shell, and the second feed shell runs through the briquetting shell , the inside of the briquetting shell below the second feed shell is equipped with a baffle, the inside of the baffle is provided with a filter plate, and one side of the briquetting shell below the baffle is equipped with a feeding pipeline, And one end of the feeding pipeline extends to the inside of the cooling shell, and a cylinder is installed on the side wall of the briquetting shell away from the second feed shell, and a presser is installed at the output end of the cylinder, and the presser The central axis coincides with the central axis of the pressing mold, and a stepper is installed on the extension of the central axis of the briquetting shell below the base, and the output end of the stepper runs through the base and is connected to the workbench through a coupling. The side of the base close to the stepping machine is provided with a support, and a discharge belt is installed on the support. One end of the discharge belt is installed with a discharge machine, and the output end of the discharge machine is equipped with a discharge port through a coupling. The driving wheel, the end of the discharge belt away from the discharging driving wheel is equipped with a discharging driven wheel, and the discharging driven wheel and the discharging driving wheel pass through the belt The belt is connected, and a second motor is installed on the side close to the output driven wheel inside the bracket, and a screw rod is installed on the output end of the second motor through a coupling, and a nut block is installed above the screw rod, and the nut block One end extends to the interior of the briquetting housing.
优选的,所述压料模具,呈中空状,且压料模具内部远离弹簧的一侧设有凹槽。Preferably, the pressing mold is hollow, and a groove is provided inside the pressing mold on a side away from the spring.
优选的,所述第二进料壳体的顶部铰接有盖体。Preferably, a cover is hinged on the top of the second feeding shell.
优选的,所述步进机的中轴线与压料模具的中轴线重合。Preferably, the central axis of the stepper coincides with the central axis of the pressing die.
优选的,所述工作台与压料模具的接触位置处设有通道,且通道的一端延伸至出料带上方。Preferably, a channel is provided at the contact position between the worktable and the pressing die, and one end of the channel extends above the discharge belt.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
一、本发明通过在搅拌壳体顶部的中心位置处安装第一电机,并在搅拌壳体的内部安装螺杆,使其与螺杆底端安装的粉碎刀片相互配合工作,避免了设备的堵料现象,提高了设备进料的速率;1. In the present invention, the first motor is installed at the center of the top of the stirring shell, and the screw is installed inside the stirring shell so that it cooperates with the pulverizing blade installed at the bottom of the screw, thereby avoiding the material blocking phenomenon of the equipment , which increases the feeding rate of the equipment;
二、本发明通过在底座上方安装集尘箱,并在集尘箱与冷却壳体连接位置处安装的过滤网,使其与冷却壳体内侧安装的风机相互配合工作,避免了设备的损坏,延长了设备的使用寿命;2. The present invention installs the dust collection box above the base, and installs the filter screen at the connection position between the dust collection box and the cooling shell, so that it can cooperate with the fan installed inside the cooling shell to avoid damage to the equipment. Extend the service life of the equipment;
三、本发明通过在底座的下方安装步进机,并在压块壳体底端的工作台上方安装蓄料器,使其配合蓄料器内部的压料模具相互工作,增加了压块过程的蓄料量,提高了工作效率;3. The present invention installs a stepping machine under the base, and installs an accumulator above the workbench at the bottom of the briquetting shell, so that it cooperates with the pressing dies inside the accumulator to work together, increasing the briquetting process. The storage capacity improves the work efficiency;
四、本发明通过在压块壳体内部的侧壁上安装的气缸,并在气缸的输出端安装压料器,使其配合支架内部的第二电机与第二电机的输出端安装的丝杆相互工作,提高了压块后的输送速度,从而提高了压块的工作效率;4. The present invention installs the cylinder on the side wall inside the briquetting block housing, and installs the feeder at the output end of the cylinder, so that it cooperates with the second motor inside the bracket and the screw rod installed at the output end of the second motor Working with each other, the conveying speed after briquetting is improved, thereby improving the working efficiency of briquetting;
五、相比现有技术,本发明可以解决现有秸秆压块机存在的设备出现堵料状况、进料速度慢、蓄料量少、压块效率低下、杂物进入模具内部压块效果差、设备使用寿命短、操作复杂和工作效率低下等缺陷,可以实现生物质秸秆的高效率压块出料功能,具有设备不会出现堵料状况、进料速度快、蓄料量大、压块效率高、杂物不会进入模具内部压块效果好、设备使用寿命长、操作简便和工作效率高等优点。5. Compared with the prior art, the present invention can solve the existing problems of the existing straw briquetting machine, such as material blockage, slow feeding speed, small amount of material storage, low briquetting efficiency, and poor briquetting effect when debris enters the mold , short service life of the equipment, complex operation and low work efficiency, etc., can realize the high-efficiency briquetting and discharging function of biomass straw, and has the advantages of no material blocking, fast feeding speed, large storage capacity, and briquetting It has the advantages of high efficiency, no debris entering the mold, good briquetting effect, long service life of the equipment, easy operation and high work efficiency.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明的粉碎刀片俯视图;Fig. 2 is a plan view of the crushing blade of the present invention;
图3为本发明的蓄料器与压料模具局部示意图;Fig. 3 is a partial schematic view of the accumulator and the pressing die of the present invention;
图4为本发明的底座与压块壳体的结构示意图;Fig. 4 is a schematic structural view of the base and the briquetting housing of the present invention;
图5为本发明的压料模具与L形挡板配合的截面示意图。Fig. 5 is a schematic cross-sectional view of the cooperation between the pressing die and the L-shaped baffle of the present invention.
图中:1-进料机;2-第一进料壳体;3-进料主动轮;4-进料第一从动轮;5-进料带;6-进料第二从动轮;7-进料管道;8-第一电机;9-螺杆;10-搅拌壳体;11-粉碎壳体;12-第二进料壳体;13-挡板;14-压块壳体;15-气缸;16-压料器;17-压料模具;18-L形挡板;19-丝杆;20-出料带;21-出料机;22-出料主动轮;23-支架;24-第二电机;25-螺母块;26-出料从动轮;27-步进机;28-弹簧;29-工作台;30-滤板;31-输料管道;32-冷却壳体;33-过滤网;34-集尘箱;35-底座;36-粉碎刀片;37-风机;38-支脚39-立柱;40-蓄料器。In the figure: 1-feeding machine; 2-first feeding shell; 3-feeding driving wheel; 4-feeding first driven wheel; 5-feeding belt; 6-feeding second driven wheel; 7 -feeding pipeline; 8-first motor; 9-screw; 10-stirring shell; 11-crushing shell; 12-second feeding shell; 13-baffle plate; 14-briquetting shell; 15- Cylinder; 16-feeder; 17-pressing mold; 18-L-shaped baffle; 19-screw; 20-discharging belt; 21-discharging machine; 22-discharging driving wheel; -second motor; 25-nut block; 26-discharge driven wheel; 27-stepper; 28-spring; 29-worktable; 30-filter plate; -filter screen; 34-dust box; 35-base; 36-crushing blade; 37-fan; 38-leg 39-column; 40-accumulator.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参阅图1-5,本发明提供的一种实施例:一种高效率生产的生物质秸秆压块机,包括搅拌壳体10、压料模具17、集尘箱34、底座35和粉碎刀片36,底座35上方的一侧安装有集尘箱34,集尘箱34的顶端固定有冷却壳体32,且冷却壳体32与集尘箱34之间安装有过滤网33,冷却壳体32内部的一侧安装有风机37,冷却壳体32的上方固定有粉碎壳体11,粉碎壳体11的顶端安装有搅拌壳体10,搅拌壳体10顶部的中心位置处安装有第一电机8,该第一电机8的型号可为Y90S-2,,搅拌壳体10的内部安装有螺杆9,且螺杆9的上端通过联轴器与第一电机8的输出端连接,螺杆9的底端安装有粉碎刀片36,且粉碎刀片36位于粉碎壳体11内部的中间位置处,底座35的一侧通过支脚38安装有进料管道7,且进料管道7的一端与搅拌壳体10连通,进料管道7远离搅拌壳体10一端的上方固定有第一进料壳体2,且第一进料壳体2内部的底端与进料管道7连通,进料管道7内部的中心位置处安装有进料带5,进料带5内部靠近第一进料壳体2的一端安装有进料机1,进料机1的输出端通过联轴器安装有进料主动轮3,进料带5内部靠近进料主动轮3的水平位置处固定有进料第一从动轮4,且进料第一从动轮4与进料主动轮3通过皮带连接,进料带5内部的一端固定有进料第二从动轮6,且进料第二从动轮6通过皮带与进料第一从动轮4连接,集尘箱34一侧的底座35上安装有压块壳体14,压块壳体14底端的中心位置处设有工作台29,工作台29的上方安装有呈环形的蓄料器40,蓄料器40内部设有四个相邻夹角为九十度的压料模具17,压料模具17呈中空状,且压料模具17内部远离弹簧28的一侧设有凹槽,工作台29上方的中心位置处安装有立柱39,立柱39的外侧安装有四个相邻夹角为九十度的弹簧28,且弹簧28所在的直线与压料模具17所在的直线重合,弹簧28远离立柱39的一端安装有L形挡板18,且L形挡板18的一端延伸至压料模具17的内部,压块壳体14顶端的一侧安装有第二进料壳体12,第二进料壳体12的顶部铰接有盖体,且第二进料壳体12贯穿压块壳体14,第二进料壳体12下方的压块壳体14内部按安装有挡板13,挡板13的内部设有滤板30,挡板13下方压块壳体14内部的一侧安装有输料管道31,且输料管道31的一端延伸至冷却壳体32内部,压块壳体14内部远离第二进料壳体12的侧壁上安装有气缸15,气缸15的输出端安装有压料器16,且压料器16的中轴线与压料模具17的中轴线重合,底座35的下方压块壳体14中轴线的延长线上安装有步进机27,步进机27的中轴线与压料模具17的中轴线重合,步进机27的输出端贯穿底座35并通过联轴器与工作台29连接,底座35靠近步进机27的一侧设有支架23,支架23上安装有出料带20,出料带20内部的一端安装有出料机21,出料机21的输出端通过联轴器安装有出料主动轮22,出料带20内部远离出料主动轮22的一端安装有出料从动轮26,且出料从动轮26与出料主动轮22通过皮带连接,支架23内部靠近出料从动轮26的一侧安装有第二电机24,该第二电机24的型号可为Y112M-2,第二电机24的输出端通过联轴器安装有丝杆19,所述丝杆19上方安装有螺母块25,且螺母块25的一端延伸至压块壳体14的内部。Please refer to Figures 1-5, an embodiment provided by the present invention: a high-efficiency biomass straw briquetting machine, including a stirring shell 10, a pressing die 17, a dust box 34, a base 35 and a crushing blade 36, the side above the base 35 is equipped with a dust box 34, the top of the dust box 34 is fixed with a cooling shell 32, and a filter screen 33 is installed between the cooling shell 32 and the dust box 34, and the cooling shell 32 A fan 37 is installed on one side of the interior, a pulverizing housing 11 is fixed above the cooling housing 32, a stirring housing 10 is installed on the top of the pulverizing housing 11, and a first motor 8 is installed at the center of the stirring housing 10 top. , the model of the first motor 8 can be Y90S-2, the inside of the stirring shell 10 is equipped with a screw 9, and the upper end of the screw 9 is connected with the output end of the first motor 8 through a coupling, and the bottom end of the screw 9 Pulverizing blade 36 is installed, and pulverizing blade 36 is positioned at the middle position of pulverizing housing 11 insides, and one side of base 35 is equipped with feeding pipeline 7 by supporting foot 38, and one end of feeding pipeline 7 communicates with stirring housing 10, The first feeding casing 2 is fixed above the end of the feeding pipeline 7 away from the stirring casing 10, and the bottom end inside the first feeding casing 2 communicates with the feeding pipeline 7, and the central position inside the feeding pipeline 7 is A feed belt 5 is installed, and a feeder 1 is installed at an end close to the first feed housing 2 inside the feed belt 5. The output end of the feeder 1 is equipped with a feed driving wheel 3 through a coupling, and the feed The inside of the belt 5 is fixed with a feeding first driven wheel 4 near the horizontal position of the feeding driving wheel 3, and the feeding first driven wheel 4 is connected with the feeding driving wheel 3 by a belt, and one end of the feeding belt 5 is fixed with a The second driven wheel 6 of feeding, and the second driven wheel 6 of feeding is connected with the first driven wheel 4 of feeding by belt, and the briquetting housing 14 is installed on the base 35 of one side of the dust box 34, and the briquetting housing A workbench 29 is provided at the center of the bottom end of the 14, and an annular material accumulator 40 is installed above the workbench 29. The interior of the accumulator 40 is provided with four adjacent pressing dies 17 with an included angle of 90 degrees. The pressing mold 17 is hollow, and the inside of the pressing mold 17 is provided with a groove away from the side of the spring 28. A column 39 is installed at the center position above the workbench 29, and four adjacent angles are installed on the outside of the column 39. It is a spring 28 at 90 degrees, and the straight line where the spring 28 is located coincides with the straight line where the pressing die 17 is located. An L-shaped baffle 18 is installed on the end of the spring 28 away from the column 39, and one end of the L-shaped baffle 18 extends to the press. Inside the material mold 17, a second feed housing 12 is installed on one side of the top of the briquetting block housing 14, the top of the second feeding housing 12 is hinged with a cover, and the second feeding housing 12 runs through the briquetting block Housing 14, the inside of the briquette housing 14 below the second feed housing 12 is equipped with a baffle 13, the inside of the baffle 13 is provided with a filter plate 30, and one side of the briquetting housing 14 below the baffle 13 A feed pipeline 31 is installed, and one end of the feed pipeline 31 extends to the inside of the cooling housing 32, and a cylinder 15 is installed on the side wall of the briquette housing 14 away from the second feed housing 12, the cylinder The output end of 15 is equipped with a presser 16, and the central axis of the presser 16 coincides with the central axis of the pressing die 17, and a stepper 27 is installed on the extension of the central axis of the briquetting housing 14 below the base 35 , the central axis of the stepping machine 27 coincides with the central axis of the pressing die 17, the output end of the stepping machine 27 runs through the base 35 and is connected to the workbench 29 through a coupling, and the side of the base 35 near the stepping machine 27 is set There is a support 23, a discharge belt 20 is installed on the support 23, a discharge machine 21 is installed at one end of the discharge belt 20, and a discharge driving wheel 22 is installed on the output end of the discharge machine 21 through a coupling. 20 is equipped with a discharge driven wheel 26 at one end away from the discharge driving wheel 22, and the discharge driven wheel 26 is connected with the discharge drive wheel 22 by a belt. Motor 24, the model of this second motor 24 can be Y112M-2, and the output end of the second motor 24 is equipped with screw mandrel 19 by shaft coupling, and nut block 25 is installed above the screw mandrel 19, and the nut block 25 One end extends to the inside of the compact housing 14 .
工作原理:首先将秸秆放入第一进料壳体2内部,通过进料机1带动进料主动轮3转动,使其经皮带带动第一从动轮4与第二从动轮6转动,从而带动进料管道7内部的进料带5运动,使秸秆输送至搅拌壳体10内部,完成进料过程,通过搅拌壳体10顶部第一电机8的转动,使其带动搅拌壳体10内部螺杆9的转动,从而带动螺杆9底端粉碎刀片36的运动,完成秸秆的搅拌粉碎工作,通过冷却壳体32内侧的风机37将粉碎后的秸秆经输料管道31输送至压块壳体14内部的蓄料器40中,并通过底座35下方步进机27的转动,带动工作台29上方的蓄料器40内部压料模具17的转动,同时通过工作台29上方立柱39外侧的弹簧28与弹簧28上的L形挡板18的运动,配合压块壳体14内部的气缸15与气缸15输出端的压料器16一起工作,完成压块过程,通过支架23内部第二电机24的转动,带动第二电机24的输出端丝杆19的转动,从而带动丝杆19上方的螺母块25的移动,并通过支架23内部出料机21的转动带动主动轮22的转动,使其经皮带带动从动轮26转动,从而带动出料带20的移动,完成出料工作,可以实现生物质秸秆的高效率压块出料功能,解决了现有秸秆压块机存在的设备出现堵料状况、进料速度慢、蓄料量少、压块效率低下、杂物进入模具内部压块效果差、设备使用寿命短、操作复杂和工作效率低下等难题,达到了目的。Working principle: first put the straw into the first feeding shell 2, drive the feeding driving wheel 3 to rotate through the feeding machine 1, and make it drive the first driven wheel 4 and the second driven wheel 6 to rotate through the belt, thereby driving The feeding belt 5 inside the feeding pipe 7 moves, so that the straw is transported to the inside of the stirring shell 10 to complete the feeding process. The rotation of the first motor 8 on the top of the stirring shell 10 drives the screw 9 inside the stirring shell 10 Rotation, thereby driving the movement of the crushing blade 36 at the bottom of the screw rod 9 to complete the stirring and crushing work of the straw, and the crushed straw is transported to the inside of the briquette casing 14 through the fan 37 inside the cooling casing 32 through the feeding pipeline 31 In the material accumulator 40, and through the rotation of the stepper 27 below the base 35, the rotation of the pressing mold 17 inside the material accumulator 40 above the workbench 29 is driven, and at the same time, the spring 28 and the spring on the outside of the column 39 above the workbench 29 The movement of the L-shaped baffle plate 18 on the 28 cooperates with the cylinder 15 inside the briquetting housing 14 and the presser 16 at the output end of the cylinder 15 to work together to complete the briquetting process, and the rotation of the second motor 24 inside the bracket 23 drives the The rotation of the screw mandrel 19 at the output end of the second motor 24 drives the movement of the nut block 25 above the screw mandrel 19, and drives the rotation of the driving wheel 22 by the rotation of the discharge machine 21 inside the support 23, so that it is driven by the belt from The moving wheel 26 rotates, thereby driving the movement of the discharge belt 20 to complete the discharge work, which can realize the high-efficiency briquetting discharge function of the biomass straw, and solve the problem of material blocking and feeding problems in the existing straw briquetting machine. Slow speed, less material storage, low briquetting efficiency, poor briquetting effect of debris entering the mold, short service life of equipment, complicated operation and low work efficiency, etc., have achieved the goal.
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the invention is not limited to the details of the above-described exemplary embodiments, but that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Accordingly, the embodiments should be regarded in all points of view as exemplary and not restrictive, the scope of the invention being defined by the appended claims rather than the foregoing description, and it is therefore intended that the scope of the invention be defined by the appended claims rather than by the foregoing description. All changes within the meaning and range of equivalents of the elements are embraced in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.
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| CN112655384A (en) * | 2020-12-24 | 2021-04-16 | 湖南登科材料科技有限公司 | Integrated straw processing system suitable for straw recycling |
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| DE4011250A1 (en) * | 1990-04-06 | 1991-10-10 | Poettinger Alois Landmasch | SCREW PRESS |
| JP3319786B2 (en) * | 1992-09-02 | 2002-09-03 | 株式会社小松製作所 | Press breakthrough shock absorber and control method thereof |
| CN200988319Y (en) * | 2006-11-16 | 2007-12-12 | 杨群发 | Biomass granular fuel forming machine |
| KR101044192B1 (en) * | 2009-08-17 | 2011-06-28 | 김연실 | Combustible Waste Feeder |
| CN203766076U (en) * | 2014-03-21 | 2014-08-13 | 单县嘉泰生物科技有限公司 | Straw compressor |
| CN204396137U (en) * | 2015-01-27 | 2015-06-17 | 孙耀科 | A kind of continous way stalk briquette process units |
| CN105835400B (en) * | 2016-05-12 | 2017-11-03 | 黄河科技学院 | Full automatic screw quantifying feed briquetting press |
| CN205848063U (en) * | 2016-08-02 | 2017-01-04 | 蒙城县盛焰秸秆有限公司 | A kind of stalk pelleter group |
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