CN105835400B - Full automatic screw quantifying feed briquetting press - Google Patents

Full automatic screw quantifying feed briquetting press Download PDF

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Publication number
CN105835400B
CN105835400B CN201610310078.2A CN201610310078A CN105835400B CN 105835400 B CN105835400 B CN 105835400B CN 201610310078 A CN201610310078 A CN 201610310078A CN 105835400 B CN105835400 B CN 105835400B
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feeding
disc
cylinder
template
hopper
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CN105835400A (en
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陈帮春
孔令云
张贵林
牛辰
王鹏
程贝
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Huanghe Science and Technology College
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/30Feeding material to presses
    • B30B15/302Feeding material in particulate or plastic state to moulding presses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G33/00Screw or rotary spiral conveyors
    • B65G33/24Details
    • B65G33/26Screws
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/82Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/04Bulk
    • B65G2201/042Granular material

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Press Drives And Press Lines (AREA)
  • Solid Fuels And Fuel-Associated Substances (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

全自动螺旋定量加料煤球机,包括水平设置的底板,底板上设有支架和旋转动力驱动机构,支架上水平设有圆盘,圆盘上设有圆筒体;圆盘上表面设有半径小于圆盘的模板,模板的中心固定设有转轴,转轴下端向下穿过圆盘与旋转动力驱动机构的动力输出端连接,转轴通过定位轴承转动连接在圆盘上,模板上设有四个圆柱模腔,四个圆柱模腔沿模板中心线均匀布置;圆筒体上端设有安装架,安装架上设有压制电机,压制电机的主轴水平设置,压制电机的主轴传动连接有凸轮,凸轮的外轮廓传动配合有位于圆筒体内部和模板上方的成型及推料机构。本发明结构简单、造价低、体积小、自动化程度高、劳动强度小、生产效率高、工作环境清洁卫生,特别适用于单个家庭使用。

The fully automatic spiral quantitative feeding briquette machine includes a horizontal bottom plate with a bracket and a rotary power drive mechanism, a disc on the bracket, a cylinder on the disc, and a radius of less than The template of the disc, the center of the template is fixed with a rotating shaft, the lower end of the rotating shaft passes down through the disc and is connected to the power output end of the rotary power drive mechanism, the rotating shaft is connected to the disc through a positioning bearing, and there are four cylinders on the template Mold cavity, four cylindrical mold cavities are evenly arranged along the center line of the template; there is a mounting frame on the upper end of the cylinder body, and a pressing motor is installed on the mounting frame. The main shaft of the pressing motor is set horizontally. The outer contour transmission is matched with a forming and pushing mechanism located inside the cylinder and above the template. The invention has the advantages of simple structure, low cost, small volume, high degree of automation, low labor intensity, high production efficiency, clean and hygienic working environment, and is especially suitable for single family use.

Description

全自动螺旋定量加料煤球机Fully automatic spiral quantitative feeding briquettes machine

技术领域technical field

本发明属于蜂窝煤制造成型设备,具体涉及一种全自动螺旋定量加料煤球机。The invention belongs to honeycomb briquette manufacturing and molding equipment, in particular to a full-automatic spiral quantitative feeding briquette machine.

背景技术Background technique

近些年来,煤炭仍是家庭做饭或取暖的主要能源,将煤炭加工成蜂窝煤球使用,具有清洁卫生、易于搬运、燃烧效率高等优点,尤其在小城镇和广大农村收到普遍欢迎。但现有的煤球加工设备大多存在结构复杂、造价高、占地面积大、自动化程度低、使用操作人员多等缺陷,对单个家庭使用起来不方便也不划算。另外,传统的人工使用简单的煤球模具制作出来的煤球密实度好,并且易烧透,但由于人工制作煤球存在劳动强度大、生产效率低的缺陷,也不易被推广应用。In recent years, coal is still the main energy source for cooking or heating at home. Coal is processed into honeycomb briquettes for use, which has the advantages of cleanliness, easy handling, and high combustion efficiency, and is especially popular in small towns and rural areas. However, most of the existing briquette processing equipment has defects such as complex structure, high cost, large floor space, low degree of automation, and many operators, which is inconvenient and uneconomical for a single family to use. In addition, the briquettes produced by traditional artificial briquettes with simple briquettes molds have good density and are easy to burn through. However, due to the defects of high labor intensity and low production efficiency in artificial briquettes, it is not easy to be popularized and applied.

发明内容Contents of the invention

本发明为了解决现有技术中的不足之处,提供一种结构简单、体积小、劳动强度小、自动化程度高、生产效率高、专门适用于单个家庭使用的全自动螺旋定量加料煤球机。In order to solve the deficiencies in the prior art, the present invention provides a fully automatic screw quantitative feeding briquette machine which is simple in structure, small in size, low in labor intensity, high in automation degree and high in production efficiency, and is specially suitable for a single family.

为解决上述技术问题,本发明采用如下技术方案:全自动螺旋定量加料煤球机,包括水平设置的底板,底板上设有支架和旋转动力驱动机构,支架上水平设有圆盘,圆盘上设有圆筒体,圆盘的中心线与圆筒体的中心线重合,圆筒体的外径与圆盘的外径相等;In order to solve the above-mentioned technical problems, the present invention adopts the following technical solutions: a full-automatic spiral quantitative feeding coal briquette machine, including a horizontally arranged bottom plate, a bracket and a rotary power drive mechanism are arranged on the bottom plate, a disc is arranged horizontally on the bracket, and a disc is arranged on the disc. There is a cylinder, the centerline of the disc coincides with the centerline of the cylinder, and the outer diameter of the cylinder is equal to the outer diameter of the disc;

圆盘上表面设有半径小于圆盘的模板,模板的中心固定设有转轴,转轴下端向下穿过圆盘与旋转动力驱动机构的动力输出端连接,转轴通过定位轴承转动连接在圆盘上,模板上设有四个圆柱模腔,四个圆柱模腔沿模板中心线均匀布置;The upper surface of the disc is provided with a template with a radius smaller than that of the disc. The center of the template is fixed with a rotating shaft. The lower end of the rotating shaft passes through the disc downwards to connect with the power output end of the rotary power drive mechanism. The rotating shaft is connected to the disc through a positioning bearing. , there are four cylindrical mold cavities on the template, and the four cylindrical mold cavities are evenly arranged along the center line of the template;

圆筒体上端设有安装架,安装架上设有压制电机,压制电机的主轴水平设置,压制电机的主轴传动连接有凸轮,凸轮的外轮廓传动配合有位于圆筒体内部和模板上方的成型及推料机构;There is a mounting frame on the upper end of the cylinder, and a pressing motor is installed on the mounting frame. The main shaft of the pressing motor is set horizontally. The main shaft of the pressing motor is connected to a cam. and pushing mechanism;

成型及推料机构包括支撑板、左横梁、右横梁、左固定架和右固定架,支撑板上表面与凸轮的外轮廓顶压配合,左横梁和右横梁位于同一高度且均沿前后方向水平设置,左横梁和右横梁的前端和后端均固定设在圆筒体内壁上,支撑板水平设置且位于左横梁和右横梁上方,支撑板下表面与左横梁之间设有左压缩弹簧,支撑板下表面与右横梁之间设有右压缩弹簧,左固定架左侧固定设在圆筒体内壁左侧,右固定架右侧固定设在圆筒体内壁右侧,左固定架右侧设有左导向管,右固定架左侧设有右导向管,左导向管和右导向管的中心线垂直设置,支撑板左侧和右侧分别垂直设有左压杆和右压杆,左压杆穿设在左导向管内,右压杆穿设在右导向管内,左压杆下端设有推板,右压杆下端水平设有圆形的压板,压板的外径与圆柱模腔的内径相等,压板下表面垂直设有煤球蜂窝成型杆;The forming and pushing mechanism includes a support plate, a left crossbeam, a right crossbeam, a left fixing frame and a right fixing frame. The upper surface of the support plate is press-fitted with the outer contour of the cam. The left and right crossbeams are located at the same height and are horizontal along the front-to-back direction. Setting, the front and rear ends of the left beam and the right beam are fixed on the inner wall of the cylinder, the support plate is arranged horizontally and above the left beam and the right beam, and a left compression spring is arranged between the lower surface of the support plate and the left beam, A right compression spring is arranged between the lower surface of the support plate and the right beam, the left side of the left fixing frame is fixed on the left side of the inner wall of the cylinder, the right side of the right fixing frame is fixed on the right side of the inner wall of the cylinder, and the right side of the left fixing frame There is a left guide tube, the left side of the right fixed frame is provided with a right guide tube, the center line of the left guide tube and the right guide tube is vertically arranged, the left side and the right side of the support plate are respectively vertically provided with a left pressure rod and a right pressure rod, and the left side The pressure rod is installed in the left guide pipe, the right pressure rod is installed in the right guide pipe, the lower end of the left pressure rod is equipped with a push plate, and the lower end of the right pressure rod is horizontally equipped with a circular pressure plate, the outer diameter of the pressure plate is the same as the inner diameter of the cylindrical cavity Equal, the lower surface of the pressure plate is vertically provided with a briquette honeycomb forming rod;

圆盘右侧设有内径大于圆柱模腔内径的通孔,圆盘左侧设有与煤球蜂窝成型杆上下对应的蜂窝孔,通孔和蜂窝孔分别与关于模板中心对称的两个圆柱模腔上下对应;The right side of the disc is provided with a through hole whose inner diameter is larger than the inner diameter of the cylindrical mold cavity, and the left side of the disc is provided with honeycomb holes corresponding to the upper and lower sides of the briquette honeycomb forming rod. Correspondence up and down;

圆筒体前侧倾斜设有进料管,进料管下端位于最前侧的圆柱模腔上方,进料管下端上部设有缺口,缺口与进料管下端口连通,进料管上端设有位于圆筒体外部的螺旋式定量加料装置;The front side of the cylinder body is obliquely provided with a feeding pipe, the lower end of the feeding pipe is located above the frontmost cylindrical cavity, the upper part of the lower end of the feeding pipe is provided with a gap, the gap communicates with the lower port of the feeding pipe, and the upper end of the feeding pipe is provided with a Spiral quantitative feeding device outside the cylinder;

螺旋式定量加料装置包括料斗,料斗后侧固定设在圆筒体前侧,料斗顶部敞口,料斗底部与进料管上端连通,料斗顶部前侧设有支座,支座上设有送料电机,送料电机的主轴通过联轴器同轴向连接有送料轴,送料轴由料斗上部伸入到进料管下端,送料轴的中心线与进料管的中心线重合,送料轴上沿轴向方向设有位于进料管内的下螺旋叶片,下螺旋叶片的螺距由上到下逐渐缩小,下螺旋叶片外边沿与进料管内壁具有0.2-0.5mm的间隙,送料轴上沿轴向方向设有位于料斗内的上螺旋叶片,料斗内下部设有位于下螺旋叶片和上螺旋叶片之间的轴承座,送料轴穿过轴承座并通过送料轴承与轴承座转动连接。The screw type quantitative feeding device includes a hopper, the rear side of the hopper is fixed on the front side of the cylinder, the top of the hopper is open, the bottom of the hopper is connected to the upper end of the feeding pipe, a support is provided on the front side of the top of the hopper, and a feeding motor is provided on the support , the main shaft of the feeding motor is coaxially connected with the feeding shaft through the coupling. The feeding shaft extends from the upper part of the hopper to the lower end of the feeding pipe. The center line of the feeding shaft coincides with the center line of the feeding pipe. The direction is provided with the lower helical blade located in the feeding pipe, the pitch of the lower helical blade gradually decreases from top to bottom, there is a gap of 0.2-0.5mm between the outer edge of the lower helical blade and the inner wall of the feeding pipe, and the feeding shaft is set along the axial direction. There is an upper spiral blade located in the hopper, and a bearing seat located between the lower spiral blade and the upper spiral blade is provided in the lower part of the hopper, and the feeding shaft passes through the bearing seat and is rotationally connected with the bearing seat through the feeding bearing.

旋转动力驱动机构包括步进电机,步进电机的主轴水平设置,步进电机的主轴设有主动锥齿轮,转轴下端设有从动锥齿轮,主动锥齿轮与从动锥齿轮啮合。The rotary power driving mechanism includes a stepping motor, the main shaft of the stepping motor is arranged horizontally, the main shaft of the stepping motor is provided with a driving bevel gear, and the lower end of the rotating shaft is provided with a driven bevel gear, and the driving bevel gear meshes with the driven bevel gear.

底板上设有皮带输送机构,皮带输送机构的左端位于通孔下方。A belt conveying mechanism is arranged on the base plate, and the left end of the belt conveying mechanism is located below the through hole.

圆盘左侧设有落料孔,模板外圆周边缘设有拨料板,拨料板与圆筒体内壁接触。A blanking hole is provided on the left side of the disc, and a material shifting plate is provided on the outer peripheral edge of the formwork, and the material pushing plate is in contact with the inner wall of the cylinder.

采用上述技术方案,本发明的工作过程如下:拌合好的煤料送入到料斗内,送料电机带动送料轴和下螺旋叶片转动一周或若干周,定量的煤料由进料管落入到模板上的一个圆柱模腔内,步进电机驱动主动锥齿轮转动90°,主动锥齿轮带动从动锥齿轮转动,从动锥齿轮带动转轴转动,转轴带动模板转动90°,具有煤料的圆柱模腔转到压板和煤球蜂窝成型杆的正下方,步进电机停止,压制电机驱动凸轮转动,凸轮转动向下压支撑板,支撑板克服左压缩弹簧和右压缩弹簧的弹力向下移动,支撑板带动左压杆和右压杆分别沿左导向管和右导向管向下移动,煤球蜂窝成型杆插入到煤料内,右压杆下端的压板也进入到圆柱模腔内压制煤料并将煤料压制密实,当凸轮顶压支撑板到最低位置时,煤球蜂窝成型杆下端伸入到蜂窝孔内,这样可确保蜂窝煤的蜂窝两端通透;另一个圆柱模腔转动到进料管下方,通过进料管对该圆柱模腔进行装料,接着压制电机带动凸轮复位,然后步进电机继续启动,驱动转盘旋转90°,压制电机驱动煤球蜂窝成型杆和压板对转到下方的圆柱模腔内的煤料进行压制作业,同时继续通过进料管进行装料作业;接着压制电机带动凸轮复位,然后步进电机再继续启动,驱动转盘旋转90°,压制电机驱动煤球蜂窝成型杆和压板对转到下方的圆柱模腔内的煤料进行压制作业,同时继续通过进料管进行装料作业,左压杆下方的圆柱模腔内具有了压制成的蜂窝煤,推板将蜂窝煤向下推,蜂窝煤自动落到皮带输送机构上,由皮带输送机构运送到指定区域。循环以上工作过程,达到连续不断进行自动化压制煤球的作业。Adopting the above technical scheme, the working process of the present invention is as follows: the mixed coal material is sent into the hopper, the feeding motor drives the feeding shaft and the lower screw blade to rotate for one or several weeks, and the quantitative coal material falls into the hopper through the feeding pipe. In a cylindrical mold cavity on the template, the stepping motor drives the driving bevel gear to rotate 90°, the driving bevel gear drives the driven bevel gear to rotate, the driven bevel gear drives the rotating shaft to rotate, and the rotating shaft drives the template to rotate 90°. The mold cavity turns to the right below the pressing plate and the briquette honeycomb forming rod, the stepping motor stops, the pressing motor drives the cam to rotate, the cam turns to press the support plate downward, the support plate overcomes the elastic force of the left compression spring and the right compression spring and moves downward, supporting The plate drives the left pressing rod and the right pressing rod to move down respectively along the left guide pipe and the right guiding pipe. The coal material is compacted and compacted. When the cam presses the support plate to the lowest position, the lower end of the coal briquette honeycomb forming rod extends into the honeycomb hole, which ensures that the two ends of the honeycomb honeycomb are transparent; the other cylindrical cavity rotates to the bottom of the feed pipe , charge the cylindrical mold cavity through the feed pipe, then the pressing motor drives the cam to reset, and then the stepping motor continues to start, driving the turntable to rotate 90°, the pressing motor drives the briquette honeycomb forming rod and the pressing plate to turn to the cylindrical mold below The coal material in the cavity is pressed, and at the same time, it continues to be loaded through the feed pipe; then the pressing motor drives the cam to reset, and then the stepping motor continues to start, driving the turntable to rotate 90°, and the pressing motor drives the briquette honeycomb forming rod and pressing plate Press the coal material in the cylindrical mold cavity that is transferred to the bottom, and continue to carry out the charging operation through the feeding pipe at the same time. The cylindrical mold cavity under the left pressure rod has pressed honeycomb coal, and the push plate pushes the honeycomb coal downward. , Honeycomb automatically falls on the belt conveyor mechanism, and is transported to the designated area by the belt conveyor mechanism. The above working process is circulated to achieve continuous and automatic operation of pressing briquettes.

由于进料管向圆柱模腔内装料时,煤料会有一些洒落到模板上,模板上的煤料会落到模板与圆筒体之间,模板外边缘的拨料板随着模板的转动,就可将煤料拨到落料孔处落到圆筒体下方收集起来后再利用。When the feed pipe is filling the cylindrical mold cavity, some of the coal material will fall on the formwork, and the coal material on the formwork will fall between the formwork and the cylinder body, and the material shifting plate on the outer edge of the formwork will rotate with the formwork. , the coal can be moved to the drop hole and dropped to the bottom of the cylinder to be collected and reused.

螺旋式定量加料装置的定料加料原理为:下螺旋叶片的螺距一定,进料管内壁与送料轴之间形成的空腔由下螺旋叶片隔开并填充进去定量的煤料,这样就可以操控送料电机旋转的角度来控制送料量。下螺旋叶片外边沿与进料管内壁具有0.2-0.5mm的间隙,这样可尽量避免煤料撒漏,送料量更加精确。上螺旋叶片起到将煤料向进料管上端口输送并可将煤料初步压实的作用,下螺旋叶片的螺距由上到下逐渐缩小,这样进一步使煤料压实,定量送料的精确度更高,并大大减少煤料撒落的情况。轴承座起到定位支撑送料轴的作用。进料管下端上部设置的缺口起到方便下料的作用,使煤料由进料管下端更准确地落入到圆柱模腔内,尽量避免煤料落到模板上。The fixed-feed feeding principle of the screw-type quantitative feeding device is as follows: the pitch of the lower screw blade is constant, and the cavity formed between the inner wall of the feeding pipe and the feeding shaft is separated by the lower screw blade and filled with a certain amount of coal, so that it can be controlled. The angle at which the feeding motor rotates to control the amount of feeding. There is a gap of 0.2-0.5mm between the outer edge of the lower spiral blade and the inner wall of the feeding pipe, which can avoid coal material leakage as much as possible, and the feeding amount is more accurate. The upper screw blade plays the role of conveying the coal material to the upper port of the feed pipe and compacting the coal material initially, and the pitch of the lower screw blade gradually decreases from top to bottom, so that the coal material is further compacted and the quantitative feeding is accurate. The degree is higher, and the situation of coal spilling is greatly reduced. The bearing seat plays the role of positioning and supporting the feeding shaft. The gap provided at the upper part of the lower end of the feed pipe is convenient for feeding, so that the coal material can be more accurately dropped into the cylindrical mold cavity from the lower end of the feed pipe, and the coal material can be avoided from falling onto the formwork as much as possible.

综上所述,本发明结构简单、造价低、体积小、自动化程度高、劳动强度小、生产效率高、工作环境清洁卫生,特别适用于单个家庭使用。To sum up, the present invention has the advantages of simple structure, low cost, small volume, high degree of automation, low labor intensity, high production efficiency, clean and hygienic working environment, and is especially suitable for single family use.

附图说明Description of drawings

图1是本发明的结构示意图;Fig. 1 is a structural representation of the present invention;

图2是图1的左视图。Fig. 2 is a left side view of Fig. 1 .

具体实施方式detailed description

如图1和图2所示,本发明的全自动螺旋定量加料煤球机,包括水平设置的底板1,底板1上设有支架2和旋转动力驱动机构,支架2上水平设有圆盘3,圆盘3上设有圆筒体4,圆盘3的中心线与圆筒体4的中心线重合,圆筒体4的外径与圆盘3的外径相等。As shown in Fig. 1 and Fig. 2, the full-automatic spiral quantitative feeding briquette machine of the present invention comprises a horizontally arranged base plate 1, a support 2 and a rotary power drive mechanism are provided on the base plate 1, and a disc 3 is horizontally provided on the support 2, The disc 3 is provided with a cylinder 4 , the centerline of the disc 3 coincides with the centerline of the cylinder 4 , and the outer diameter of the cylinder 4 is equal to the outer diameter of the disc 3 .

圆盘3上表面设有半径小于圆盘3的模板5,模板5的中心固定设有转轴6,转轴6下端向下穿过圆盘3与旋转动力驱动机构的动力输出端连接,转轴6通过定位轴承7转动连接在圆盘3上,模板5上设有四个圆柱模腔8,四个圆柱模腔8沿模板5中心线均匀布置。The upper surface of the disk 3 is provided with a template 5 with a radius smaller than that of the disk 3, and the center of the template 5 is fixedly provided with a rotating shaft 6. The positioning bearing 7 is rotatably connected to the disc 3, and the template 5 is provided with four cylindrical mold cavities 8, and the four cylindrical mold cavities 8 are evenly arranged along the center line of the template 5.

圆筒体4上端设有安装架9,安装架9上设有压制电机10,压制电机10的主轴水平设置,压制电机10的主轴传动连接有凸轮11,凸轮11的外轮廓传动配合有位于圆筒体4内部和模板5上方的成型及推料机构。The upper end of the cylindrical body 4 is provided with a mounting bracket 9, the mounting bracket 9 is provided with a pressing motor 10, the main shaft of the pressing motor 10 is arranged horizontally, the main shaft transmission of the pressing motor 10 is connected with a cam 11, and the outer contour transmission of the cam 11 cooperates with a The forming and pushing mechanism inside the cylinder body 4 and above the template 5.

成型及推料机构包括支撑板12、左横梁13、右横梁14、左固定架15和右固定架16,支撑板12上表面与凸轮11的外轮廓顶压配合,左横梁13和右横梁14位于同一高度且均沿前后方向水平设置,左横梁13和右横梁14的前端和后端均固定设在圆筒体4内壁上,支撑板12水平设置且位于左横梁13和右横梁14上方,支撑板12下表面与左横梁13之间设有左压缩弹簧17,支撑板12下表面与右横梁14之间设有右压缩弹簧18,左固定架15左侧固定设在圆筒体4内壁左侧,右固定架16右侧固定设在圆筒体4内壁右侧,左固定架15右侧设有左导向管19,右固定架16左侧设有右导向管20,左导向管19和右导向管20的中心线垂直设置,支撑板12左侧和右侧分别垂直设有左压杆21和右压杆22,左压杆21穿设在左导向管19内,右压杆22穿设在右导向管20内,左压杆21下端设有推板23,右压杆22下端水平设有圆形的压板24,压板24的外径与圆柱模腔8的内径相等,压板24下表面垂直设有煤球蜂窝成型杆25。The forming and pushing mechanism includes a support plate 12, a left crossbeam 13, a right crossbeam 14, a left fixed frame 15 and a right fixed frame 16. Located at the same height and arranged horizontally along the front-to-back direction, the front and rear ends of the left crossbeam 13 and the right crossbeam 14 are fixed on the inner wall of the cylinder 4, and the support plate 12 is horizontally arranged and located above the left crossbeam 13 and the right crossbeam 14, A left compression spring 17 is provided between the lower surface of the support plate 12 and the left beam 13, a right compression spring 18 is provided between the lower surface of the support plate 12 and the right beam 14, and the left side of the left fixing frame 15 is fixed on the inner wall of the cylindrical body 4. The left side, the right fixed mount 16 right sides are fixedly located on the right side of the cylindrical body 4 inwalls, the left fixed mount 15 right sides are provided with the left guide tube 19, the right fixed mount 16 left sides are provided with the right guide tube 20, and the left guide tube 19 Set vertically with the center line of the right guide tube 20, the left side and the right side of the support plate 12 are respectively vertically provided with a left press bar 21 and a right press bar 22, the left press bar 21 is penetrated in the left guide tube 19, and the right press bar 22 It is installed in the right guide tube 20, the lower end of the left pressure rod 21 is provided with a push plate 23, and the lower end of the right pressure rod 22 is horizontally provided with a circular pressure plate 24, the outer diameter of the pressure plate 24 is equal to the inner diameter of the cylindrical mold cavity 8, and the pressure plate 24 The lower surface is vertically provided with a briquette honeycomb forming rod 25 .

圆盘3右侧设有内径大于圆柱模腔8内径的通孔,圆盘3左侧设有与煤球蜂窝成型杆25上下对应的蜂窝孔26,通孔和蜂窝孔26分别与关于模板5中心对称的两个圆柱模腔8上下对应。The right side of the disc 3 is provided with a through hole with an inner diameter greater than the inner diameter of the cylindrical cavity 8, and the left side of the disc 3 is provided with a honeycomb hole 26 corresponding to the briquette honeycomb forming rod 25 up and down, and the through hole and the honeycomb hole 26 are respectively connected to the center of the template 5. The two symmetrical cylindrical mold cavities 8 correspond up and down.

圆筒体4前侧倾斜设有进料管27,进料管27下端位于最前侧的圆柱模腔8上方,进料管27下端上部设有缺口40,缺口40与进料管27下端口连通,进料管27上端设有位于圆筒体4外部的螺旋式定量加料装置;螺旋式定量加料装置包括料斗41,料斗41后侧固定设在圆筒体4前侧,料斗41顶部敞口,料斗41底部与进料管27上端连通,料斗41顶部前侧设有支座42,支座42上设有送料电机43,送料电机43的主轴通过联轴器44同轴向连接有送料轴45,送料轴45由料斗41上部伸入到进料管27下端,送料轴45的中心线与进料管27的中心线重合,送料轴45上沿轴向方向设有位于进料管27内的下螺旋叶片46,下螺旋叶片46的螺距由上到下逐渐缩小,下螺旋叶片46外边沿与进料管27内壁具有0.2-0.5mm的间隙,送料轴45上沿轴向方向设有位于料斗41内的上螺旋叶片47,料斗41内下部设有位于下螺旋叶片46和上螺旋叶片47之间的轴承座48,送料轴45穿过轴承座48并通过送料轴承与轴承座48转动连接。The front side of the cylindrical body 4 is obliquely provided with a feeding pipe 27, the lower end of the feeding pipe 27 is located above the frontmost cylindrical cavity 8, and the upper part of the lower end of the feeding pipe 27 is provided with a gap 40, and the gap 40 communicates with the lower port of the feeding pipe 27 The upper end of the feed pipe 27 is provided with a screw-type quantitative feeding device positioned outside the cylindrical body 4; the screw-type quantitative feeding device includes a hopper 41, the rear side of the hopper 41 is fixed on the front side of the cylindrical body 4, and the top of the hopper 41 is open. The bottom of the hopper 41 communicates with the upper end of the feeding pipe 27, and the front side of the top of the hopper 41 is provided with a support 42, and the support 42 is provided with a feeding motor 43, and the main shaft of the feeding motor 43 is coaxially connected with a feeding shaft 45 through a coupling 44 The feeding shaft 45 extends from the upper part of the hopper 41 to the lower end of the feeding pipe 27. The center line of the feeding shaft 45 coincides with the center line of the feeding pipe 27. The lower helical blade 46, the pitch of the lower helical blade 46 gradually decreases from top to bottom, the outer edge of the lower helical blade 46 and the inner wall of the feed pipe 27 have a gap of 0.2-0.5mm, and the feeding shaft 45 is provided with a hopper located along the axial direction. The upper spiral blade 47 in 41, the inner bottom of the hopper 41 is provided with the bearing seat 48 between the lower spiral blade 46 and the upper spiral blade 47, and the feeding shaft 45 passes through the bearing seat 48 and is rotatably connected with the bearing seat 48 by the feeding bearing.

旋转动力驱动机构包括步进电机28,步进电机28的主轴水平设置,步进电机28的主轴设有主动锥齿轮29,转轴6下端设有从动锥齿轮30,主动锥齿轮29与从动锥齿轮30啮合。The rotary power driving mechanism comprises a stepper motor 28, the main shaft of the stepper motor 28 is horizontally arranged, the main shaft of the stepper motor 28 is provided with a driving bevel gear 29, and the lower end of the rotating shaft 6 is provided with a driven bevel gear 30, and the driving bevel gear 29 is connected with the driven bevel gear. The bevel gear 30 meshes.

底板1上设有皮带输送机构31(皮带输送机构31为现有成熟技术),皮带输送机构31的左端位于通孔下方。The bottom plate 1 is provided with a belt conveying mechanism 31 (the belt conveying mechanism 31 is an existing mature technology), and the left end of the belt conveying mechanism 31 is located below the through hole.

圆盘3左侧设有落料孔32,模板5外圆周边缘设有拨料板33,拨料板33与圆筒体4内壁接触。The left side of the disc 3 is provided with a blanking hole 32 , and the outer peripheral edge of the template 5 is provided with a shifting plate 33 , and the shifting plate 33 is in contact with the inner wall of the cylinder body 4 .

本发明的工作过程如下:拌合好的煤料送入到料斗41内,送料电机43带动送料轴45和下螺旋叶片46转动一周或若干周,定量的煤料由进料管27落入到模板5上的一个圆柱模腔8内,步进电机28驱动主动锥齿轮转动90°,主动锥齿轮29带动从动锥齿轮30转动,从动锥齿轮30带动转轴6转动,转轴6带动模板5转动90°,具有煤料的圆柱模腔8转到压板24和煤球蜂窝成型杆25的正下方,步进电机28停止,压制电机10驱动凸轮11转动,凸轮11转动向下压支撑板12,支撑板12克服左压缩弹簧17和右压缩弹簧18的弹力向下移动,支撑板12带动左压杆21和右压杆22分别沿左导向管19和右导向管20向下移动,煤球蜂窝成型杆25插入到煤料内,右压杆22下端的压板24也进入到圆柱模腔内压制煤料并将煤料压制密实,当凸轮11顶压支撑板12到最低位置时,煤球蜂窝成型杆25下端伸入到蜂窝孔26内,这样可确保蜂窝煤的蜂窝两端通透;另一个圆柱模腔8转动到进料管27下方,通过进料管27对该圆柱模腔8进行装料,接着压制电机10带动凸轮11复位,然后步进电机28继续启动,驱动转盘旋转90°,压制电机10驱动煤球蜂窝成型杆25和压板24对转到下方的圆柱模腔8内的煤料进行压制作业,同时继续通过进料管27进行装料作业;接着压制电机10带动凸轮11复位,然后步进电机28再继续启动,驱动转盘旋转90°,压制电机10驱动煤球蜂窝成型杆25和压板24对转到下方的圆柱模腔8内的煤料进行压制作业,同时继续通过进料管27进行装料作业,左压杆21下方的圆柱模腔8内具有了压制成的蜂窝煤,推板23将蜂窝煤向下推,蜂窝煤自动落到皮带输送机构31上,由皮带输送机构31运送到指定区域。循环以上工作过程,达到连续不断进行自动化压制煤球的作业。The working process of the present invention is as follows: the mixed coal material is sent into the hopper 41, the feeding motor 43 drives the feeding shaft 45 and the lower screw blade 46 to rotate for one or several weeks, and the quantitative coal material falls into the hopper by the feed pipe 27. In a cylindrical mold cavity 8 on the template 5, the stepper motor 28 drives the driving bevel gear to rotate 90°, the driving bevel gear 29 drives the driven bevel gear 30 to rotate, the driven bevel gear 30 drives the rotating shaft 6 to rotate, and the rotating shaft 6 drives the template 5 Rotate 90°, the cylindrical mold cavity 8 with coal material turns to the right below the pressing plate 24 and the briquette honeycomb forming rod 25, the stepper motor 28 stops, the pressing motor 10 drives the cam 11 to rotate, and the cam 11 rotates to press the support plate 12 downward, The support plate 12 overcomes the elastic force of the left compression spring 17 and the right compression spring 18 and moves downward, and the support plate 12 drives the left pressure rod 21 and the right pressure rod 22 to move downward along the left guide pipe 19 and the right guide pipe 20 respectively, and the briquette honeycomb is formed The rod 25 is inserted into the coal material, and the pressing plate 24 at the lower end of the right pressure rod 22 also enters the cylindrical mold cavity to press the coal material and compact the coal material. When the cam 11 presses the support plate 12 to the lowest position, the briquette honeycomb forming rod The lower end of 25 stretches into the honeycomb hole 26, which can ensure that the honeycomb ends of the briquette are transparent; the other cylindrical mold cavity 8 is rotated below the feed pipe 27, and the cylindrical mold cavity 8 is charged through the feed pipe 27. Then pressing motor 10 drives cam 11 to reset, then stepping motor 28 continues to start, drives the turntable to rotate 90 °, pressing motor 10 drives briquette honeycomb forming rod 25 and pressing plate 24 to press the coal in the cylindrical cavity 8 below. operation, and continue to carry out the charging operation through the feed pipe 27; then the pressing motor 10 drives the cam 11 to reset, and then the stepping motor 28 continues to start, driving the turntable to rotate 90 °, and the pressing motor 10 drives the briquette honeycomb forming rod 25 and the pressing plate 24 Carry out the pressing operation to the coal material in the cylinder cavity 8 that is transferred to the bottom, and continue to carry out the charging operation through the feed pipe 27 at the same time. The briquettes are pushed down, and the briquettes automatically fall onto the belt conveying mechanism 31, and are transported to the designated area by the belt conveying mechanism 31. The above working process is circulated to achieve continuous and automatic operation of pressing briquettes.

由于进料管27向圆柱模腔8内装料时,煤料会有一些洒落到模板5上,模板5上的煤料会落到模板5与圆筒体4之间,模板5外边缘的拨料板33随着模板5的转动,就可将煤料拨到落料孔32处落到圆筒体4下方收集起来后再利用。Since the feed pipe 27 is charging the cylindrical mold cavity 8, some of the coal material will fall on the formwork 5, and the coal material on the formwork 5 will fall between the formwork 5 and the cylinder body 4, and the dial on the outer edge of the formwork 5 Material plate 33 along with the rotation of formwork 5, just can put coal material to the blanking hole 32 places and fall to cylinder body 4 below and collect and reuse again.

螺旋式定量加料装置的定料加料原理为:下螺旋叶片46的螺距一定,进料管27内壁与送料轴45之间形成的空腔由下螺旋叶片46隔开并填充进去定量的煤料,这样就可以操控送料电机43旋转的角度来控制送料量。下螺旋叶片46外边沿与进料管27内壁具有0.2-0.5mm的间隙,既保证下螺旋叶片46与进料管27不接触,尽量避免煤料撒漏,并且使送料量更加精确。上螺旋叶片47起到将煤料向进料管27上端口输送并可将煤料初步压实的作用,下螺旋叶片46的螺距由上到下逐渐缩小,这样进一步使煤料压实,定量送料的精确度更高,并大大减少煤料撒落的情况。轴承座48起到定位支撑送料轴45的作用。进料管27下端上部设置的缺口40起到方便下料的作用,使煤料由进料管27下端更准确地落入到圆柱模腔8内,尽量避免煤料落到模板5上。The fixed feeding principle of the screw-type quantitative feeding device is as follows: the pitch of the lower screw blade 46 is constant, and the cavity formed between the inner wall of the feed pipe 27 and the feeding shaft 45 is separated by the lower screw blade 46 and filled with a certain amount of coal. In this way, the rotation angle of the feeding motor 43 can be manipulated to control the feeding amount. There is a gap of 0.2-0.5mm between the outer edge of the lower helical blade 46 and the inner wall of the feed pipe 27, which not only ensures that the lower helical blade 46 does not contact the feed pipe 27, avoids coal leakage as much as possible, and makes the feeding amount more accurate. The upper screw blade 47 plays the role of transporting the coal material to the upper port of the feed pipe 27 and can initially compact the coal material, and the pitch of the lower screw blade 46 gradually decreases from top to bottom, so that the coal material is further compacted and quantitatively The accuracy of feeding is higher, and the situation of coal material spilling is greatly reduced. The bearing seat 48 plays the role of positioning and supporting the feeding shaft 45 . The gap 40 provided at the upper part of the lower end of the feed pipe 27 plays a role of facilitating feeding, so that the coal material can fall into the cylindrical mold cavity 8 more accurately from the lower end of the feed pipe 27, so as to avoid the coal material from falling on the formwork 5 as much as possible.

以上实施例仅用以说明而非限制本发明的技术方案,尽管参照上述实施例对本发明进行了详细说明,本领域的普通技术人员应当理解:依然可以对本发明进行修改或者等同替换,而不脱离本发明的精神和范围的任何修改或局部替换,其均应涵盖在本发明的权利要求范围当中。The above embodiments are only used to illustrate and not limit the technical solutions of the present invention. Although the present invention has been described in detail with reference to the above embodiments, those of ordinary skill in the art should understand that the present invention can still be modified or equivalently replaced without departing from it. Any modifications or partial replacements within the spirit and scope of the present invention shall fall within the scope of the claims of the present invention.

Claims (3)

1.全自动螺旋定量加料煤球机,其特征在于:包括水平设置的底板,底板上设有支架和旋转动力驱动机构,支架上水平设有圆盘,圆盘上设有圆筒体,圆盘的中心线与圆筒体的中心线重合,圆筒体的外径与圆盘的外径相等;1. The fully automatic spiral quantitative feeding briquette machine is characterized in that: it includes a bottom plate set horizontally, a bracket and a rotating power drive mechanism are arranged on the bottom plate, a disc is arranged horizontally on the bracket, a cylinder is arranged on the disc, and a disc The center line of the cylinder coincides with the center line of the cylinder, and the outer diameter of the cylinder is equal to the outer diameter of the disc; 圆盘上表面设有半径小于圆盘的模板,模板的中心固定设有转轴,转轴下端向下穿过圆盘与旋转动力驱动机构的动力输出端连接,转轴通过定位轴承转动连接在圆盘上,模板上设有四个圆柱模腔,四个圆柱模腔沿模板中心线均匀布置;The upper surface of the disc is provided with a template with a radius smaller than that of the disc. The center of the template is fixed with a rotating shaft. The lower end of the rotating shaft passes through the disc downwards to connect with the power output end of the rotary power drive mechanism. The rotating shaft is connected to the disc through a positioning bearing. , there are four cylindrical mold cavities on the template, and the four cylindrical mold cavities are evenly arranged along the center line of the template; 圆筒体上端设有安装架,安装架上设有压制电机,压制电机的主轴水平设置,压制电机的主轴传动连接有凸轮,凸轮的外轮廓传动配合有位于圆筒体内部和模板上方的成型及推料机构;There is a mounting frame on the upper end of the cylinder, and a pressing motor is installed on the mounting frame. The main shaft of the pressing motor is set horizontally. The main shaft of the pressing motor is connected to a cam. and pushing mechanism; 成型及推料机构包括支撑板、左横梁、右横梁、左固定架和右固定架,支撑板上表面与凸轮的外轮廓顶压配合,左横梁和右横梁位于同一高度且均沿前后方向水平设置,左横梁和右横梁的前端和后端均固定设在圆筒体内壁上,支撑板水平设置且位于左横梁和右横梁上方,支撑板下表面与左横梁之间设有左压缩弹簧,支撑板下表面与右横梁之间设有右压缩弹簧,左固定架左侧固定设在圆筒体内壁左侧,右固定架右侧固定设在圆筒体内壁右侧,左固定架右侧设有左导向管,右固定架左侧设有右导向管,左导向管和右导向管的中心线垂直设置,支撑板左侧和右侧分别垂直设有左压杆和右压杆,左压杆穿设在左导向管内,右压杆穿设在右导向管内,左压杆下端设有推板,右压杆下端水平设有圆形的压板,压板的外径与圆柱模腔的内径相等,压板下表面垂直设有煤球蜂窝成型杆;The forming and pushing mechanism includes a support plate, a left crossbeam, a right crossbeam, a left fixing frame and a right fixing frame. The upper surface of the support plate is press-fitted with the outer contour of the cam. The left and right crossbeams are located at the same height and are horizontal along the front-to-back direction. Setting, the front and rear ends of the left beam and the right beam are fixed on the inner wall of the cylinder, the support plate is arranged horizontally and above the left beam and the right beam, and a left compression spring is arranged between the lower surface of the support plate and the left beam, A right compression spring is arranged between the lower surface of the support plate and the right beam, the left side of the left fixing frame is fixed on the left side of the inner wall of the cylinder, the right side of the right fixing frame is fixed on the right side of the inner wall of the cylinder, and the right side of the left fixing frame There is a left guide tube, the left side of the right fixed frame is provided with a right guide tube, the center line of the left guide tube and the right guide tube is vertically arranged, the left side and the right side of the support plate are respectively vertically provided with a left pressure rod and a right pressure rod, and the left side The pressure rod is installed in the left guide pipe, the right pressure rod is installed in the right guide pipe, the lower end of the left pressure rod is equipped with a push plate, and the lower end of the right pressure rod is horizontally equipped with a circular pressure plate, the outer diameter of the pressure plate is the same as the inner diameter of the cylindrical cavity Equal, the lower surface of the pressure plate is vertically provided with a briquette honeycomb forming rod; 圆盘右侧设有内径大于圆柱模腔内径的通孔,圆盘左侧设有与煤球蜂窝成型杆上下对应的蜂窝孔,通孔和蜂窝孔分别与关于模板中心对称的两个圆柱模腔上下对应;The right side of the disc is provided with a through hole whose inner diameter is larger than the inner diameter of the cylindrical mold cavity, and the left side of the disc is provided with honeycomb holes corresponding to the upper and lower sides of the briquette honeycomb forming rod. Correspondence up and down; 圆筒体前侧倾斜设有进料管,进料管下端位于最前侧的圆柱模腔上方,进料管下端上部设有缺口,缺口与进料管下端口连通,进料管上端设有位于圆筒体外部的螺旋式定量加料装置;The front side of the cylinder body is obliquely provided with a feeding pipe, the lower end of the feeding pipe is located above the frontmost cylindrical cavity, the upper part of the lower end of the feeding pipe is provided with a gap, the gap communicates with the lower port of the feeding pipe, and the upper end of the feeding pipe is provided with a Spiral quantitative feeding device outside the cylinder; 螺旋式定量加料装置包括料斗,料斗后侧固定设在圆筒体前侧,料斗顶部敞口,料斗底部与进料管上端连通,料斗顶部前侧设有支座,支座上设有送料电机,送料电机的主轴通过联轴器同轴向连接有送料轴,送料轴由料斗上部伸入到进料管下端,送料轴的中心线与进料管的中心线重合,送料轴上沿轴向方向设有位于进料管内的下螺旋叶片,下螺旋叶片的螺距由上到下逐渐缩小,下螺旋叶片外边沿与进料管内壁具有0.2-0.5mm的间隙,送料轴上沿轴向方向设有位于料斗内的上螺旋叶片,料斗内下部设有位于下螺旋叶片和上螺旋叶片之间的轴承座,送料轴穿过轴承座并通过送料轴承与轴承座转动连接;The screw type quantitative feeding device includes a hopper, the rear side of the hopper is fixed on the front side of the cylinder, the top of the hopper is open, the bottom of the hopper is connected to the upper end of the feeding pipe, a support is provided on the front side of the top of the hopper, and a feeding motor is provided on the support , the main shaft of the feeding motor is coaxially connected with the feeding shaft through the coupling. The feeding shaft extends from the upper part of the hopper to the lower end of the feeding pipe. The center line of the feeding shaft coincides with the center line of the feeding pipe. The direction is provided with the lower helical blade located in the feeding pipe, the pitch of the lower helical blade gradually decreases from top to bottom, there is a gap of 0.2-0.5mm between the outer edge of the lower helical blade and the inner wall of the feeding pipe, and the feeding shaft is set along the axial direction. There is an upper spiral blade located in the hopper, and a bearing seat located between the lower spiral blade and the upper spiral blade is provided in the lower part of the hopper, and the feeding shaft passes through the bearing seat and is rotationally connected with the bearing seat through the feeding bearing; 旋转动力驱动机构包括步进电机,步进电机的主轴水平设置,步进电机的主轴设有主动锥齿轮,转轴下端设有从动锥齿轮,主动锥齿轮与从动锥齿轮啮合。The rotary power driving mechanism includes a stepping motor, the main shaft of the stepping motor is arranged horizontally, the main shaft of the stepping motor is provided with a driving bevel gear, and the lower end of the rotating shaft is provided with a driven bevel gear, and the driving bevel gear meshes with the driven bevel gear. 2.根据权利要求1所述的全自动螺旋定量加料煤球机,其特征在于:底板上设有皮带输送机构,皮带输送机构的左端位于通孔下方。2. The fully automatic screw quantitative feeding briquette machine according to claim 1, characterized in that: a belt conveying mechanism is provided on the bottom plate, and the left end of the belt conveying mechanism is located below the through hole. 3.根据权利要求1所述的全自动螺旋定量加料煤球机,其特征在于:圆盘左侧设有落料孔,模板外圆周边缘设有拨料板,拨料板与圆筒体内壁接触。3. The fully automatic spiral quantitative feeding coal briquette machine according to claim 1, characterized in that: there is a blanking hole on the left side of the disc, and a shifting plate is provided on the outer peripheral edge of the template, and the shifting plate is in contact with the inner wall of the cylinder .
CN201610310078.2A 2016-05-12 2016-05-12 Full automatic screw quantifying feed briquetting press Expired - Fee Related CN105835400B (en)

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