CN104018232B - The degumming tech of apocynum fibre - Google Patents
The degumming tech of apocynum fibre Download PDFInfo
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- CN104018232B CN104018232B CN201410301221.2A CN201410301221A CN104018232B CN 104018232 B CN104018232 B CN 104018232B CN 201410301221 A CN201410301221 A CN 201410301221A CN 104018232 B CN104018232 B CN 104018232B
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Abstract
The degumming tech of the apocynum fibre of the present invention belongs to field of textiles, wild venetum bar through boiling, degumming, copy fiber crops, dehydration, drying, health, shredding, divide comb, packing step, obtain apocynum fibre.This technique so that apocynum fibre degumming effect is good, flaxen fiber row yielding is high, 1 ton of flaxen fiber can be produced by spreading out hemp skin for 2-2.5 tons, it can be with the blended high-count yarn for producing 40 English branch or more of cotton, home textile product, underpants, socks, quilt, summer sleeping mat, pillow etc. various in style can be made in its fabric, the unique function with natural bacteriostatic, the transmitting far infrared beneficial to human body.
Description
Technical field
The degumming tech of the apocynum fibre of the present invention belongs to field of textiles.
Background technology
Very widely used today cotton products such as cotton-wadded quilt, in the environment of southern winter cool, damp, due to easy to moisture absorption easily
Lead to the moisture absorption, grow bacterium, grows mildew, there is peculiar smell.Bluish dogbane（Apocynum venetum linn）It is that Xinjiang of China is spreaded out
The distinctive wild plant of desert area is moored, is referred to as " king of fiber ", 1975-the 1979 of the publication of Beijing Science Press 1986
In " traditional Chinese medicine research " literature summary page 530-531, Liu Shoushan, which writes articles, to be pointed out：Bluish dogbane is unique one kind can emit life naturally
The fibre plant of object wave, the softness with cotton, the gloss of silk, numb is smooth.Apocynum fibre is planted in the wild fiber having found
It is best in quality in object, it is the superior raw material of weaving, papermaking, apocynum fibre is blended with cotton, the advantages of both can having both, at
For ideal family's woven material.Bluish dogbane cold nature, bitter but sweet flavor, energy heat-clearing and fire-reducing, suppressing hyperactive liver for calming endogenous wind cure mainly headache, dizziness, insomnia etc.
Disease, sesame slices flavones containing bluish dogbane have cardiac effect, and manufactured dogbane tea, bluish dogbane tablet and bluish dogbane cigarette etc. can treat
The diseases such as hypertension.
Currently, general obtain bluish dogbane using spreading out hemp skin and be put into the method for kiering in cuboid pond made of iron plate
Fiber, there are the following problems：
1. the kiering time is long, because pool inner water does not recycle, jute fiber degumming degree is irregular, and degumming effect is bad；
2. because being unable to pickling, washing in iron pond, it is necessary to pull apocynum fibre out and put into the artificial pickling of cement pit, water again
It washes, not only increases processing cost, but also increase labor intensity；
3. without combing suede, obtained flaxen fiber row yielding is not high, and 1 ton of shredding can just be made through boiling 3.6 tons of hemp skins of numb shredding
Flaxen fiber, row yielding only 28%.Flaxen fiber number is low, following in 2500 public branch.Flaxen fiber and cotton scribbled, proportion
Only up to 35：65,21 English can only be spun and prop up yarn below.The above high-count yarn is propped up due to spinning 40 English, it is desirable that apocynum fibre number
Reach 4000 public branch or more, therefore the method that tradition obtains apocynum fibre cannot achieve this purpose.
Invention content
It is good that the purpose of the present invention is to provide a kind of degumming effects, and the de- of the apocynum fibre of flaxen fiber row yielding can be improved
Adhesive process.
Process：
1, boiling：Harvesting is grown in the wild venetum bar in Xinjiang Weili border of the county during March in annual November to the coming year,
It is spread out natural drying and is allowed to air-dried in 3 days, by spreading out waste of flax：Water=1:5 weight ratio, input bottom of pond are equipped with vapor and follow
In the cement pit of ring heating tube.Pool inner water is warming up to 60-70 DEG C, makes to spread out waste of flax and keeps the temperature 3-4 hours in pond, pulls pendulum out
Ground is put, waits for that it naturally rings to outdoor temperature, hemp skin under peel manually；
2, degumming：By spreading out hemp skin：Water=1:8 weight ratio will spread out hemp skin 300kg, clear water 2400kg is packed into sieve
Cloth fiber crops dissipate in the cylinder of fine degumming machine, operate as follows：
A：Water is warming up to 40-45 DEG C, the included water circulating pump of the machine is then turned on, so that water in cylinder is circulated, to fiber crops
Skin rinses 15 minutes, drains flushing water in cylinder, is put into external purification pond, next use is waited for after self-purification；
B：Be put into cylinder clear water 2400kg, concentration 98% sulfuric acid 5kg, water is warming up to 30-40 DEG C, is then turned on this
The included water circulating pump of machine, makes water in cylinder circulate, and is rinsed 35 minutes to hemp skin, also cries pickling, drained flushing liquor in cylinder, put
Enter in external purification pond, next use is waited for after self-purification；
C：It is put into clear water 2400kg into cylinder, is then turned on the included water circulating pump of the machine, water in cylinder is made to circulate,
Hemp skin is rinsed 25 minutes, flushing water in cylinder is drained, is put into external purification pond, next use is waited for after self-purification；
D：Be put into cylinder clear water 2400kg, concentration 96% caustic soda（NaOH）The soda ash of 15kg, concentration 96%（Na2CO3）
Water is warming up to 90-100 DEG C by 18kg, is then turned on the included water circulating pump of the machine, so that water in cylinder is circulated, in this temperature
Under to hemp skin kiering 120 minutes, drain flushing liquor in cylinder, be put into external purification pond, next use is waited for after self-purification；
E：It is put into clear water 2400kg into cylinder, water is warming up to 50-60 DEG C, is then turned on the included water circulating pump of the machine,
So that water in cylinder is circulated, hemp skin is rinsed 50 minutes, flushing water in cylinder is drained, is put into external purification pond, self-purification
After wait for next use；
F：Be put into cylinder clear water 2400kg, concentration 50% 101 softening agent 10kg of SI-, water is warming up to 35-40 DEG C,
It is then turned on the included water circulating pump of the machine, water in cylinder is made to circulate, hemp skin is rinsed and is allowed within 50 minutes soft, is drained in cylinder
Flushing liquor, is put into external purification pond, and next use is waited for after self-purification, takes out apocynum fibre；
3, fiber crops are copied：Apocynum fibre 30kg after degumming is placed on round flax stamping device, it is wooden by 12 on the machine
It strikes fiber crops hammer and the apocynum fibre on disk is beaten 5 times, i.e., flax stamping device disk rotational 5 encloses, uninterruptedly on the machine during this
Automatic flushing machine rinses apocynum fibre, and pectin thereon is all removed；
4, it is dehydrated：The apocynum fibre input cage copied is dissipated hair dewaterer dehydration；
5, it dries：Dehydrated apocynum fibre is put into loose fibre dryer, is dried at 100-105 DEG C of temperature
0.5-1 hour, obtain keen-witted and capable apocynum fibre.
6, health：Humidification process is carried out to keen-witted and capable apocynum fibre, per 1000kg, keen-witted and capable apocynum fibre lays ground,
200 kg of water is spread with humidification pump, so that its water content is reached 20%, is then placed in 30-35 DEG C of temperature, the storehouse of relative humidity 60-65%
In library, health 6-7 days is stacked；
7, shredding：The good apocynum fibre of health is put into multi-functional hard waste machine, utilizes 3 round air draught dust cages on machine
Remove impurity and breaking bar；
8, divide comb：The good apocynum fibre of shredding is put into carding machine, carries out comb suede, simultaneously silk and length 16mm is below
Fiber, that is, short flannel point comb falls；
9, it is packaged：Point apocynum fibre a combed packaging and warehousing, for use.
Examine Co., Ltd of authentication center in September 15 in 2010 through national textile fabrics quality surveillance center Beijing Zhong Fangbiao
Day on October 12nd, 1 the fabric to apocynum fibre, apocynum fibre and the blended gained of cotton, product obtained respectively
Nine detections, as a result such as following table：
2010 dates of issuance September 15 days
Report makes number（№）BA10005826-1
Sample ID：Spread out flax fabric
Sample message：In vain/50% apocynum fibre of green woven fabric, 50% cotton
Detection project is as follows：
Gas permeability 268mm/s
Penetrability 7.88 × 103 g/(m2.d)
Examining report 2
2010 dates of issuance September 15 days
Report makes number（№）BA10005826-2
Sample ID：Apocynum fibre
Sample message：100% apocynum fibre of essential color fiber
Detection project is as follows：
Candida albicans（ATCC10231）Bacteriostasis rate 97%
Escherichia coli（8099）Bacteriostasis rate 95%
Klebsiella pneumoniae（ATCC4352）Bacteriostasis rate 97%
Golden yellow staphylococcus（ATCC6538）Bacteriostasis rate 99%
Far infrared normal emittance 80%
Examining report 3
June 7 2011 date of issuance
Report makes number（№）BA11001261
Sample ID：Spread out flax fabric
Sample message：30% apocynum fibre of white woven object, 70% cotton
Detection project is as follows：
Gas permeability 471mm/s
11110 g/ of penetrability (m2.d)
Far infrared normal emittance 80%
Golden yellow staphylococcus（ATCC6538）Bacteriostasis rate 60%
Klebsiella pneumoniae（ATCC4352）Bacteriostasis rate 93%
Candida albicans（ATCC10231）Bacteriostasis rate 97%
Escherichia coli（8099）Bacteriostasis rate 89%
Examining report 4
2011 dates of issuance August 15 days
Report makes number（№）BA11003396S
Sample ID：Apocynum fibre
Sample message：60% apocynum fibre of white fiber, 40% cotton
Detection project is as follows：
Candida albicans（ATCC10231）Bacteriostasis rate 75%
Escherichia coli（8099）Bacteriostasis rate 99%
Golden yellow staphylococcus（ATCC6538）Bacteriostasis rate 99%
Klebsiella pneumoniae（ATCC4352）Bacteriostasis rate 63%
Far infrared normal emittance 76%
Examining report 5
2011 dates of issuance September 8 days
Report makes number（№）BA11004217
Sample ID：Apocynum fibre
Sample message：White fiber coloured silk 60% apocynum fibre, 40% cotton
Detection project is as follows：
Escherichia coli（8099）Bacteriostasis rate 94%
Examining report 6
December 25 2012 date of issuance
Report makes number（№）BA12002583
Sample ID：Apocynum fibre
Sample message：100 % of colour of camel's hair apocynum fibre apocynum fibre
Detection project is as follows：
Golden yellow staphylococcus（ATCC6538）Bacteriostasis rate ＞ 99%
Examining report 7
2013 dates of issuance August 15 days
Report makes number（№）BA13001696-1
Sample ID：Apocynum fibre
Sample message：White fiber
Detection project is as follows：
Far infrared normal emittance 79%
Golden yellow staphylococcus（ATCC6538）Bacteriostasis rate 93%
Examining report 8
2013 dates of issuance August 15 days
Report makes number（№）BA13001696-2
Sample ID：Spread out flax fabric
Sample message：Ecru woven fabric
Detection project is as follows：
Far infrared normal emittance 88%
Golden yellow staphylococcus（ATCC6538）Bacteriostasis rate 98%
Examining report 9
October 12 2013 date of issuance
Report makes number（№）BA13002200
Sample ID：Bluish dogbane underwear
Sample message：White knitted fabric
Detection project is as follows：
Golden yellow staphylococcus（ATCC6538）Bacteriostasis rate ＞ 99%
Using above-mentioned technique so that apocynum fibre degumming effect is good, and flaxen fiber row yielding is high, 2-2.5 tons of bluish dogbanes
Skin can produce 1 ton of flaxen fiber, can be with the blended high-count yarn for producing 40 English branch or more of cotton, and it is numerous that kind can be made in fabric
More home textile product, underpants, socks, quilt, summer sleeping mat, pillow etc., with natural bacteriostatic, the transmitting far infrared beneficial to human body
Unique function.
Specific implementation mode：
Process：
1, boiling：Harvesting is grown in the wild venetum in Xinjiang Weili border of the county during March in annual November to the coming year
Bar is spread out natural drying and is allowed to air-dried in 3 days, by spreading out waste of flax：Water=1:5 weight ratio, input bottom of pond are equipped with water steaming
In the cement pit of gas circulating-heating pipe.Pool inner water is warming up to 60-70 DEG C, making to spread out waste of flax, that 3-4 are kept the temperature under this water temperature is small
When, it pulls out and puts ground, wait for that it naturally rings to outdoor temperature, hemp skin under peel manually；
2, degumming：By spreading out hemp skin：Water=1:8 weight ratio will spread out hemp skin 300kg, clear water 2400kg is packed into
300 type bluish dogbanes of WSC-dissipate in the cylinder of fine degumming machine, operate as follows：
A：Water is warming up to 40-45 DEG C, the included water circulating pump of the machine is then turned on, water in cylinder is made to circulate, it is right
Hemp skin is rinsed 15 minutes, is drained flushing water in cylinder, is put into purification water pool, next reuse is waited for after self-purification；
B：Be put into cylinder clear water 2400kg, concentration 98% sulfuric acid 5kg, water is warming up to 30-40 DEG C, is then turned on
The included water circulating pump of the machine, makes water in cylinder circulate, and is rinsed 35 minutes to hemp skin, drains flushing liquor in cylinder, be put into purification
Next reuse is waited in pond, after self-purification；
C：It is put into clear water 2400kg into cylinder, is then turned on the included water circulating pump of the machine, water in cylinder is made to circulate,
Hemp skin is rinsed 25 minutes, flushing water in cylinder is drained, is put into purification water pool, next reuse is waited for after self-purification；
D：Be put into cylinder clear water 2400kg, concentration 96% caustic soda（NaOH）The soda ash of 15kg, concentration 96%（Na2CO3）
Water is warming up to 90-100 DEG C by 18kg, is then turned on the included water circulating pump of the machine, water in cylinder is made to circulate, rushed to hemp skin
It washes 120 minutes, drains flushing liquor in cylinder, be put into purification water pool, next reuse is waited for after self-purification；
E：It is put into clear water 2400kg into cylinder, water is warming up to 50-60 DEG C, is then turned on the included water circulating pump of the machine,
So that water in cylinder is circulated, hemp skin is rinsed 50 minutes, flushing water in cylinder is drained, is put into purification water pool, waited for after self-purification
Next reuse；
F：It is soft that clear water 2400kg, the SI -101 of Laiyang City Sheng Bang Chemical Co., Ltd.s production concentration 50% are put into cylinder
Water is warming up to 35-40 DEG C by agent 10kg, is then turned on the included water circulating pump of the machine, so that water in cylinder is circulated, to hemp skin
It rinses 50 minutes, drains flushing liquor in cylinder, be put into purification water pool, next reuse is waited for after self-purification, take out apocynum fibre；
3, fiber crops are copied：Also there are small part pectin on the apocynum fibre of degumming, the apocynum fibre 30kg after degumming
It is placed on De Shanlixin textile machinery factories of Changde City production CZ041 type circle flax stamping devices, numb hammer is struck by 12 on the machine are wooden
Apocynum fibre on disk is beaten 5 times, i.e., flax stamping device disk rotational 5 encloses, uninterruptedly with subsidiary automatic of the machine during this
Water feeder rinses apocynum fibre, and pectin thereon is all removed；
4, it is dehydrated：Apocynum fibre input machinery plant of Wuxi Datong District the Qian Zhou production XGZ-300 type cages copied are dissipated hair
Dewaterer is dehydrated；
5, it dries：Dehydrated apocynum fibre input Wuxi Wan Bang machinery plants are produced into BO61 type loose fibre dryers,
The lower drying 0.5-1 hour of 100 degree of temperature, obtains keen-witted and capable apocynum fibre.
6, health：Because apocynum fibre water content up to 10-16% when, the strength of fiber is best, for next step
Shredding comb suede, keep fiber not easy to break, humidification process carried out to keen-witted and capable apocynum fibre, per 1000kg keen-witted and capable apocynum fibres
Ground is laid, 200 kg of water is spread with humidification pump, its water content is made to reach 20%.Then 30-35 DEG C of temperature, humidity 60-are placed in
In 65% warehouse, health 6-7 days is stacked；
7, shredding：Apocynum fibre also contains partial impurities and breaking bar from degumming to health in fiber, health is good
Apocynum fibre puts into Jiangyin Heng Yuan Harmann Berstorff, Maschinenbau GmbH production multi-functional hard waste machine of HYFU866 types, is inhaled using 3 on machine are round
Travel fatigue cage removes impurity and breaking bar；
8, divide comb：The good apocynum fibre of shredding, also part and silk, length 16mm fiber, that is, short flannels below, will open
The good apocynum fibre input Qingdao Zhong Fu Harmann Berstorff, Maschinenbau GmbH of pine produces A186G type carding machines, comb suede is carried out, by simultaneously silk and length
16mm short flannels below point comb falls；
9, it is packaged：The apocynum fibre packaging and warehousing combed, for use.
Claims (1)
1. a kind of degumming tech of apocynum fibre, it is characterized in that：Process is as follows：
1. boiling：Harvesting is grown in the wild venetum bar in Xinjiang Weili border of the county during March in annual November to the coming year, by it
It spreads natural drying out and is allowed to air-dried in 3 days, by spreading out waste of flax：Water=1:5 weight ratio, input bottom of pond are equipped with water steam and add
In the cement pit of heat pipe, pool inner water is warming up to 60-70 DEG C, makes to spread out waste of flax and keeps the temperature 3-4 hours in pond, pulls out and puts ground
Face waits for that it naturally rings to outdoor temperature, hemp skin under peel manually；
2. degumming：By spreading out hemp skin：Water=1:8 weight ratio will spread out hemp skin 300kg, clear water 2400kg is packed into bluish dogbane and dissipates
In the cylinder of fine degumming machine, operate as follows：
A：Water is warming up to 40-45 DEG C, the included water circulating pump of the machine is then turned on, water in cylinder is made to circulate, hemp skin is rushed
It washes 15 minutes, drains flushing water in cylinder, be put into external purification pond, next use is waited for after self-purification；
B：Be put into cylinder clear water 2400kg, concentration 98% sulfuric acid 5kg, water is warming up to 30-40 DEG C, be then turned on the machine from
The water circulating pump of band makes water in cylinder circulate, and is rinsed 35 minutes to hemp skin, drains flushing liquor in cylinder, be put into external purification water
Next use is waited in pond, after self-purification；
C：It is put into clear water 2400kg into cylinder, is then turned on the included water circulating pump of the machine, so that water in cylinder is circulated, to hemp skin
It rinses 25 minutes, drains flushing water in cylinder, be put into external purification pond, next use is waited for after self-purification；
D：Be put into cylinder clear water 2400kg, concentration 96% caustic soda（NaOH）The soda ash of 15kg, concentration 96%（Na2CO3）18kg,
Water is warming up to 90-100 DEG C, the included water circulating pump of the machine is then turned on, water in cylinder is made to circulate, 120 are rinsed to hemp skin
Minute, flushing liquor in cylinder is drained, is put into external purification pond, next use is waited for after self-purification；
E：It is put into clear water 2400kg into cylinder, water is warming up to 50-60 DEG C, is then turned on the included water circulating pump of the machine, makes cylinder
Interior water circulates, and is rinsed 50 minutes to hemp skin, drains flushing water in cylinder, be put into external purification pond, waited for after self-purification
Next time uses；
F：Be put into cylinder clear water 2400kg, concentration 50% 101 softening agent 10kg of SI-, water is warming up to 35-40 DEG C, then
The included water circulating pump of the machine is opened, water in cylinder is made to circulate, hemp skin is rinsed 50 minutes, flushing liquor in cylinder is drained, is put into
Next use is waited in external purification pond, after self-purification, takes out apocynum fibre；
3. copying fiber crops：The apocynum fibre 30kg of degumming is placed on round flax stamping device, fiber crops are struck by 12 on the machine are wooden
Apocynum fibre on disk is beaten 5 times by hammer, i.e., flax stamping device disk rotational 5 encloses, and subsidiary oneself of the machine is uninterruptedly used during this
Dynamic water feeder rinses apocynum fibre, and pectin thereon is all removed；
4. being dehydrated：The apocynum fibre input cage copied is dissipated hair dewaterer dehydration；
5. drying：Dehydrated apocynum fibre is put into loose fibre dryer, dries 0.5-1 hours, obtains at 100 DEG C of temperature
To keen-witted and capable bluish dogbane；
6. health：Humidification process is carried out to keen-witted and capable apocynum fibre, keen-witted and capable apocynum fibre lays ground per 1000kg, with humidification
Pump spreads water 200kg, its water content is made to reach 20%, then 30-35 DEG C of temperature of merging, in the warehouse of relative humidity 60-65%, stacks
Health 6-7 days；
7. shredding：The good apocynum fibre of health is put into multi-functional hard waste machine, is removed using 3 round air draught dust cages on machine
Impurity and breaking bar；
8. dividing comb：The good apocynum fibre of shredding is put into carding machine, carries out comb suede, by simultaneously silk and length 16mm fibers below
That is short flannel point comb falls；
9. being packaged：Point apocynum fibre a combed packaging and warehousing, for use.
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| CN105316776A (en) * | 2014-07-11 | 2016-02-10 | 天津工业大学 | Fine treatment process of fibrilia |
| CN105970137B (en) * | 2016-05-30 | 2018-06-15 | 南京工程学院 | A kind of large-scale roller repair layer and preparation method thereof |
| CN106757615B (en) * | 2017-01-18 | 2018-10-26 | 江南大学 | A kind of production method of cotton/blended yarn of apocynum |
| CN107095534A (en) * | 2017-04-07 | 2017-08-29 | 王达宏 | The preparation method of health care's pillow |
| CN107119334B (en) * | 2017-06-28 | 2019-02-19 | 梁国柱 | A kind of apocynum fibre degumming method of comprehensive utilization |
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| CN201190197Y (en) * | 2008-04-15 | 2009-02-04 | 江西恩达家纺有限公司 | Biological degumming tank for ramie |
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| CN104018232A (en) | 2014-09-03 |
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