CN103882616A - Silk-imitated knitted fabric and production method thereof - Google Patents
Silk-imitated knitted fabric and production method thereof Download PDFInfo
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- CN103882616A CN103882616A CN201210565220.XA CN201210565220A CN103882616A CN 103882616 A CN103882616 A CN 103882616A CN 201210565220 A CN201210565220 A CN 201210565220A CN 103882616 A CN103882616 A CN 103882616A
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Abstract
The invention discloses a silk-imitated knitted fabric and a production method thereof. The knitted fabric consists of the following materials in part by percent: 50-100% of polyester composite yarns and 50-100% of common polyester yarns, wherein the difference between the lengths of core yarns of the polyester composite yarns and the lengths of decorative yarns of the polyester composite yarns is above 3.0%; and the surface friction coefficient of the knitted fabric is below 0.03. According to the FZ/TO 1045-1996 standard draping test, the draping coefficient of the knitted fabric is not greater than 20%. The silk-imitated knitted fabric has an excellent draping property and feels smooth and cool.
Description
Technical field
The present invention relates to a kind of imitative silk-like handle knit fabric and production method thereof.
Background technology
As everyone knows, silk-like handle product, due to its distinctive comfortableness, feeling of high class, is subject to liking of consumers in general deeply.But due to take silk as raw material, expensive, not that the purchasing power of ordinary consumer can bear; And there is the shortcomings such as the easy flavescence of illumination.To this, the product of the imitative silk-like handle that comes into vogue on market, this series products is mainly take textile staple fibre as raw material, as disclosed a kind of trimming process of double-mercerized cotton knitted silk-like fabric in Chinese patent CN102505404A, by arranging the combination of soft technique after two mercerizations, cellulase treatment technique and organosilicon, obtain the fabric with good imitative silk effect, but pure-cotton fabric easily causes the damp of health, affect wearing comfort, and shape-retaining ability is poor; Simultaneously such production technology is too complicated, and cost is high.
The problems referred to above that exist for the imitative silk-like handle fabric of cotton class, also someone proposes to adopt polyester filament to replace cotton short fiber.Very high due to the aspect such as fabric feel, glossiness is required, consider to adopt tow to there is fluffy looped pile shape, have the performance of long filament and staple fibre yarn concurrently, the feel of wool is strong, good hand touch, the good terylene air deformation yarn of gloss.A kind of flock suede fabric and production method thereof have been proposed in Chinese patent CN101684582A, employing be terylene air deformation yarn, although soft, the hygroscopicity of products obtained therefrom improve, owing to being woven fabric, acquisition be suede nap feel.
Summary of the invention
The object of the present invention is to provide that a kind of low cost, technique are simple, environmental protection and smooth feeling, dangle sense excellent imitative silk knit fabric and production method thereof.
Technical solution of the present invention is:
Imitative silk-like handle fabric of the present invention is formed by the terylene composite yarn of 50～100 % by weight and the ordinary polyester yarn of 50～0 % by weight.Filament length difference between heart yarn and the decorative yarn of terylene composite yarn is more than 3.0%; And according to the test of KES style instrument, the skin-friction coefficient of this knit fabric is below 0.03.
Consider the soft feel of fabric, the filament length difference between heart yarn and the decorative yarn of terylene composite yarn more than 3.0%, preferably 3～15%.The cost of considering to reduce fabric under the prerequisite that guarantees feel, can use terylene composite yarn and ordinary polyester yarn to hand over volume.The total fiber number of above-mentioned composite yarn is below 100 DENIER.
The filament length difference of heart yarn and decorative yarn obtains by the boiling shrinkage rate variance of raw yarn.Heart yarn of the present invention is selected the more than 30% high-shrinkage polyester yarn of boiling water shrinkage, and decorative yarn is selected the ordinary polyester yarn of boiling water shrinkage below 15%.Boiling water shrinkage is according to the test method of GB/T 6505-2008 chemical fiber filament shrinkage factor.
The twist of imitative silk knit fabric of the present invention terylene composite yarn used, ordinary polyester yarn is all between 600～2000T/M.By Yarn twisting being obtained to the sense of dangling, if the little 600T/M of the twist, the sense of dangling is not good enough; And higher than 2000T/M, fabric feel can be partially hard.
According to FZ/T 01045-1996 standard drapability testing standard, the suspended coefficient of this fabric is not more than 20%.
The production method of imitative silk-like handle fabric of the present invention: first carry out the processing of terylene composite yarn, 100% select above-mentioned terylene complex yarn or obtain knitted fabric by handing over after above-mentioned terylene complex yarn and ordinary polyester Yarn twisting to compile again, grey cloth makes product after concise, middle sizing, decrement processing, liquid flowing dyeing, arrangement sizing.Wherein twisting the twist is 600～2000T/M; In order to reach superior imitative silk-like handle, the present invention preferably adopts weft-knitted weaving manner, and tissue adopts cotton wool tissue; Terylene complex yarn interlacing adds man-hour, and the over feed rate(OFR) before and after nozzle is 0.5～3%, and air pressure is 0.5～4KG.
Undertaken in cylinder by liquid-flow dyeing machine concise, temperature 90～120 degree, 20～30 minutes time, make fabric carry out backtwisting lax, remove impurity, make fabric softer; By the processing of this engineering, fabric high-shrinkage yarn line in high-temperature-hot-water is fully shunk, and ordinary polyester yarn shrinks little, reaches the feel of filament length difference raising fabric;
Middle setting temperature 190～200 is spent, 20～25 ms/min of speed, and the effect of middle sizing is the uniformity that improves the flatness of fabric and improve rear engineering;
In order to improve the pliability of fabric and dangle sense, smooth feeling, adopt liquid stream decrement, concentration of caustic soda is 0～40g/L, temperature 120～130 degree, 20～30 minutes decrement time, reduction rate 0～20%;
Fabric after decrement treatment is dyeed, generally adopt 130 ℃ of above high-temp dyeings;
Arrange setting temperature 130～160 degree, 20～25 ms/min of speed.For the soft feel of outstanding fabric can increase soft resin finishing in RESIN FINISH engineering; Certainly, in order to obtain other functions, can also carry out antistatic resin arrangement, refuse water-resin arrangement, crease-resistant RESIN FINISH etc.
Imitative silk-like handle fabric of the present invention has superior drapability, abundant fine and smooth smooth feel, has improved wearing comfort, and has produced easy, with low cost.
The specific embodiment
Below in conjunction with embodiment and comparative example, the invention will be further described.
Embodiment 1
A kind of imitative silk-like handle fabric, adopt interlacing combination process, heart yarn adopts the 30D-12f-high-shrinkage polyester FDY that boiling water shrinkage is 30%, decorative yarn adopts the 20D-48f-ordinary polyester FDY that boiling water shrinkage is 5% to carry out compound, to above-mentioned composite yarn carry out respectively S to, Z-direction twisting, then S being twisted with the fingers to composite yarn that the composite yarn of 600T/M and Z twist with the fingers 600T/M carries out 1:1 and hands over and compile, be organized as cotton wool tissue, on 36G Double-plate machine, weave and form knitted fabric, again by the concise slurry (scouring agent 0.5g/l) that goes in grey cloth process cylinder, sizing in the middle of 190 degree, 130 degree decrements (reduction rate 5%), 130 degree dyeing, RESIN FINISH (soft resin 5g/l), pH value conditioning agent (1g/l), 160 degree arrange sizing, obtain grammes per square metre and be about 78g/m
2knitted fabric.
In this knit fabric, the heart yarn of composite yarn and the filament length difference of decorative yarn are 10%, and the coefficient of friction of this fabric is 0.03, suspended coefficient 15%.
Embodiment 2
A kind of imitative silk-like handle fabric, adopt interlacing combination process, heart yarn adopts the 30D-12f-high-shrinkage polyester FDY that boiling water shrinkage is 30%, decorative yarn adopts the 30D-72f-ordinary polyester FDY that boiling water shrinkage is 15% to carry out compound, to above-mentioned composite yarn carry out respectively S to, Z-direction twisting, then S being twisted with the fingers to composite yarn that the composite yarn of 800T/M and Z twist with the fingers 800T/M carries out 1:1 and hands over and compile, be organized as Rome tissue, on 36G Double-plate machine, weave and form knitted fabric, again by the concise slurry (scouring agent 0.5g/l) that goes in grey cloth process cylinder, sizing in the middle of 195 degree, 130 degree decrements (reduction rate 10%), 130 degree dyeing, RESIN FINISH (soft resin 5g/l), pH value conditioning agent (1g/l), 160 degree arrange sizing, obtain grammes per square metre and be about 100g/m
2knitted fabric.
In this knit fabric, the heart yarn of composite yarn and the filament length difference of decorative yarn are 3%, and the coefficient of friction of this fabric is 0.022, suspended coefficient 18%.
Embodiment 3
A kind of imitative silk-like handle fabric, adopt interlacing combination process, heart yarn adopts the 20D-12f-high-shrinkage polyester FDY that boiling water shrinkage is 35%, decorative yarn adopts the 50D-72f-ordinary polyester FDY that boiling water shrinkage is 10% to carry out compound, to above-mentioned composite yarn carry out respectively S to, Z-direction twisting, then S being twisted with the fingers to composite yarn that the composite yarn of 1200T/M and Z twist with the fingers 1200T/M carries out 1:1 and hands over and compile, be organized as cotton wool tissue, on 36G Double-plate machine, weave and form knitted fabric, again by the concise slurry (scouring agent 0.5g/l) that goes in grey cloth process cylinder, sizing in the middle of 195 degree, 130 degree decrements (reduction rate 15%), 130 degree dyeing, RESIN FINISH (soft resin 5g/l), pH value conditioning agent (1g/l), 160 degree arrange sizing, obtain grammes per square metre and be about 105g/m
2knitted fabric.
In this knit fabric, the heart yarn of composite yarn and the filament length difference of decorative yarn are 11%, and the coefficient of friction of this fabric is 0.028, suspended coefficient 13%.
Embodiment 4
A kind of imitative silk-like handle fabric, adopt interlacing combination process, heart yarn adopts the 20D-12f-high-shrinkage polyester FDY that boiling water shrinkage is 40%, decorative yarn adopts the 20D-48f-ordinary polyester FDY that boiling water shrinkage is 5% to carry out compound, to above-mentioned composite yarn carry out respectively S to, Z-direction twisting, then S being twisted with the fingers to composite yarn that the composite yarn of 1500T/M and Z twist with the fingers 1500T/M carries out 1:1 and hands over and compile, be organized as cotton wool tissue, on 36G Double-plate machine, weave and form knitted fabric, again by the concise slurry (scouring agent 0.5g/l) that goes in grey cloth process cylinder, sizing in the middle of 190 degree, 130 degree decrements (reduction rate 5%), 130 degree dyeing, RESIN FINISH (soft resin 5g/l), pH value conditioning agent (1g/l), 160 degree arrange sizing, obtain grammes per square metre and be about 70g/m
2knitted fabric.
In this knit fabric, the heart yarn of composite yarn and the filament length difference of decorative yarn are 15%, and the coefficient of friction of this fabric is 0.029, suspended coefficient 10%.
Embodiment 5
A kind of imitative silk-like handle fabric, adopt interlacing combination process, heart yarn adopts the 75D-12f-high-shrinkage polyester FDY that boiling water shrinkage is 40%, decorative yarn adopts the 50D-72f-ordinary polyester FDY that boiling water shrinkage is 15% to carry out compound, to above-mentioned composite yarn carry out respectively S to, Z-direction twisting, then S being twisted with the fingers to composite yarn that the composite yarn of 2000T/M and Z twist with the fingers 2000T/M carries out 1:1 and hands over and compile, be organized as Rome tissue, on 36G Double-plate machine, weave and form knitted fabric, again by the concise slurry (scouring agent 0.5g/l) that goes in grey cloth process cylinder, sizing in the middle of 200 degree, 130 degree decrements (reduction rate 20%), 130 degree dyeing, RESIN FINISH (soft resin 5g/l), pH value conditioning agent (1g/l), 160 degree arrange sizing, obtain grammes per square metre and be about 150g/m
2knitted fabric.
In this knit fabric, the heart yarn of composite yarn and the filament length difference of decorative yarn are 13%, and the coefficient of friction of this fabric is 0.023, suspended coefficient 8%.
Embodiment 6
A kind of imitative silk-like handle fabric, adopt interlacing combination process, heart yarn adopts the 30D-12f-high-shrinkage polyester FDY that boiling water shrinkage is 30%, decorative yarn adopts the 30D-72f-ordinary polyester FDY that boiling water shrinkage is 10% to carry out compound, to above-mentioned composite yarn carry out respectively S to, Z-direction twisting, then S is twisted with the fingers to the composite yarn of 1200T/M, Z twists with the fingers the composite yarn of 1200T/M, S twists with the fingers the 75D-72f-ordinary polyester DTY of 1200T/M, the 75D-72f-ordinary polyester DTY that Z twists with the fingers 1200T/M carries out 1:1 friendship volume, be organized as cotton wool tissue, on 32G Double-plate machine, weave and form knitted fabric, in gained knitted fabric.Through the concise slurry (scouring agent 0.5g/l) that goes in cylinder, sizing in the middle of 195 degree, 130 degree decrements (reduction rate 15%), 130 degree dyeing, RESIN FINISH (soft resin 5g/l), pH value conditioning agent (1g/l), 160 degree arrange sizing, obtain grammes per square metre and are about 190g/m
2knitted fabric.
In this knit fabric, the content of composite yarn is 50%, and the heart yarn of composite yarn and the filament length difference of decorative yarn are 7%, and the coefficient of friction of this fabric is 0.02, suspended coefficient 17%.
Embodiment 7
A kind of imitative silk-like handle fabric, adopt interlacing combination process, heart yarn adopts the 20D-12f-high-shrinkage polyester FDY that boiling water shrinkage is 40%, decorative yarn adopts the 30D-72f-ordinary polyester FDY that boiling water shrinkage is 10% to carry out compound, to above-mentioned composite yarn carry out respectively S to, Z-direction twisting, then S is twisted with the fingers to the composite yarn of 2000T/M, Z twists with the fingers the composite yarn of 2000T/M, S twists with the fingers the 40D-36f-ordinary polyester DTY of 2000T/M and the 40D-36f-ordinary polyester DTY of Z sth. made by twisting 2000T/M carries out 1:1 friendship volume, be organized as Rome tissue, on 36G Double-plate machine, weave and form knitted fabric, again by the concise slurry (scouring agent 0.5g/l) that goes in grey cloth process cylinder, sizing in the middle of 195 degree, 130 degree decrements (reduction rate 5%), 130 degree dyeing, RESIN FINISH (soft resin 5g/l), pH value conditioning agent (1g/l), 160 degree arrange sizing, obtain grammes per square metre and be about 140 g/m
2knitted fabric.
In this knit fabric, the content of composite yarn is 80%, and the heart yarn of composite yarn and the filament length difference of decorative yarn are 12%, and the coefficient of friction of this fabric is 0.03, suspended coefficient 18%.
Comparative example 1
A kind of imitative silk-like handle fabric, the knitted fabric of selecting embodiment 1 to make, again by the concise slurry (scouring agent 0.5g/l) that goes in grey cloth process cylinder, 130 degree decrements (reduction rate 5%), 130 degree dyeing, RESIN FINISH (soft resin 5g/l), pH value conditioning agent (1g/l), 160 degree arrange sizing, obtain grammes per square metre and are about 85g/m
2knitted fabric.
In this knit fabric, the heart yarn of composite yarn and the filament length difference of decorative yarn are 10%, and coefficient of friction is 0.53, suspended coefficient 25%.
Claims (6)
1. an imitative silk-like handle knit fabric, is characterized in that: this knit fabric is by the terylene composite yarn of 50～100 % by weight, and the ordinary polyester yarn of 50～0 % by weight forms, and the filament length difference between heart yarn and the decorative yarn of wherein said terylene composite yarn is more than 3.0%; And the skin-friction coefficient of this knit fabric is below 0.03.
2. imitative silk-like handle knit fabric according to claim 1, it is characterized in that: described terylene composite yarn is air deformation yarn, its heart yarn is the high-shrinkage polyester yarn with 30% above boiling water shrinkage, and decorative yarn is the ordinary polyester yarn with 15% following boiling water shrinkage.
3. imitative silk-like handle knit fabric according to claim 1 and 2, is characterized in that: the twist of described terylene composite yarn, ordinary polyester yarn is all between 600～2000T/M.
4. imitative silk-like handle knit fabric according to claim 1 and 2, is characterized in that: adopt the test of FZ/T 01045-1996 standard drapability, the suspended coefficient of this knit fabric is not more than 20%.
5. a production method for imitative silk-like handle knit fabric claimed in claim 1, is characterized in that: comprise the steps:
(1) select the terylene composite yarn of 50～100 % by weight, and the ordinary polyester yarn of 50～0 % by weight weave formation knitted fabric on circle volume machine;
(2) above-mentioned grey cloth is obtained to product after concise, middle sizing, decrement, dyeing, arrangement sizing, wherein, setting temperature is 190～200 ℃, reduction rate is 0～20%, and the filament length difference between heart yarn and the decorative yarn of terylene composite yarn described in gained fabric is more than 3.0%.
6. the production method of imitative silk-like handle knit fabric according to claim 5, it is characterized in that: described terylene composite yarn by the high-shrinkage polyester yarn with 30% above boiling water shrinkage as heart yarn, there is 15% following boiling water shrinkage ordinary polyester yarn as decorative yarn, compound and obtain through interlacing jet nozzle.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210565220.XA CN103882616A (en) | 2012-12-24 | 2012-12-24 | Silk-imitated knitted fabric and production method thereof |
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| CN201210565220.XA CN103882616A (en) | 2012-12-24 | 2012-12-24 | Silk-imitated knitted fabric and production method thereof |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106283605A (en) * | 2016-08-31 | 2017-01-04 | 福建金苑服饰有限公司 | A kind of silk Facsimile fabric production method |
| CN107299452A (en) * | 2017-08-25 | 2017-10-27 | 广东兆天纺织科技有限公司 | A kind of silk like fabric is knitted fabric |
| CN108611746A (en) * | 2018-05-17 | 2018-10-02 | 东丽酒伊织染（南通）有限公司 | A kind of heterochromatic preparation process for adjusting knitting fabric of cool feeling silk |
| CN111364145A (en) * | 2020-03-13 | 2020-07-03 | 吴江极地纺织有限公司 | Weaving method of sofa cloth |
-
2012
- 2012-12-24 CN CN201210565220.XA patent/CN103882616A/en active Pending
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106283605A (en) * | 2016-08-31 | 2017-01-04 | 福建金苑服饰有限公司 | A kind of silk Facsimile fabric production method |
| CN107299452A (en) * | 2017-08-25 | 2017-10-27 | 广东兆天纺织科技有限公司 | A kind of silk like fabric is knitted fabric |
| CN107299452B (en) * | 2017-08-25 | 2023-02-28 | 广东兆天纺织科技有限公司 | Silk-like knitted fabric |
| CN108611746A (en) * | 2018-05-17 | 2018-10-02 | 东丽酒伊织染（南通）有限公司 | A kind of heterochromatic preparation process for adjusting knitting fabric of cool feeling silk |
| CN111364145A (en) * | 2020-03-13 | 2020-07-03 | 吴江极地纺织有限公司 | Weaving method of sofa cloth |
| CN111364145B (en) * | 2020-03-13 | 2022-07-15 | 吴江极地纺织有限公司 | Weaving method of sofa cloth |
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Application publication date: 20140625 |