CN107385666A - A kind of warp knit comfortably plays the production technology of suede class coat fabric - Google Patents
A kind of warp knit comfortably plays the production technology of suede class coat fabric Download PDFInfo
- Publication number
- CN107385666A CN107385666A CN201710841030.9A CN201710841030A CN107385666A CN 107385666 A CN107385666 A CN 107385666A CN 201710841030 A CN201710841030 A CN 201710841030A CN 107385666 A CN107385666 A CN 107385666A
- Authority
- CN
- China
- Prior art keywords
- fabric
- plays
- comfortably
- warp knit
- suede class
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/02—Pile fabrics or articles having similar surface features
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C11/00—Teasing, napping or otherwise roughening or raising pile of textile fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/643—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain
- D06M15/6436—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain containing amino groups
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/32—Polyesters
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/06—Load-responsive characteristics
- D10B2401/061—Load-responsive characteristics elastic
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/06—Load-responsive characteristics
- D10B2401/062—Load-responsive characteristics stiff, shape retention
Abstract
A kind of warp knit comfortably plays the production technology of suede class coat fabric, it is related to warp-knitted face fabric production technical field, yarn guiding chase comb is woven using three or four on tricot warp knitting machine, wherein one uses PBT yarns, utilize its good elasticity, hygroscopicity, wearability, light resistance and dyeability, and coordinated by institutional framework high little Hua, obtain the exquisite fine and smooth suede class coat fabric of decorative pattern.The warp knit that the present invention obtains, which comfortably plays suede class coat fabric, has suitable elasticity, and good dimensional stability, hygroscopicity, soft, color fastness is excellent, friendly to human body, suitable to promote.
Description
Technical field
The present invention relates to warp-knitted face fabric production technical field.
Background technology
Elastic fabric can be certain to body when wearing loosen space, will not excessively tighten, compared to non-resilient fabric
Comfortableness is had more when wearing.
Elastic suede class fabric in the market contains spandex more, and it is certain to assign fabric using the preferable extensibility of spandex thread
Elasticity.But the larger extensibility of spandex thread makes it be different from other synthetic fibers in warp knit warping, it is necessary to which special is whole
Warping is carried out through equipment, this is tantamount to that production cost can be increased.In addition spandex is not sun-resistant, poor, warm intolerant to burn into dyefastness
Stability is poor, easily melts during high-temperature shaping, and the difficulty of production, and elastomeric polyurethane fiber elongation are also increased the defects of spandex easy damaged
Excessive, during as coat fabric, elasticity is excessive, and the dimensional stability of fabric can be made to be deteriorated on the contrary, reduce the shelves of coat fabric
It is secondary.
The content of the invention
It is soft present invention aims at proposing that a kind of elasticity is moderate, recovery is good, hygroscopicity, dimensional stability and
The excellent warp knit of color fastness comfortably plays the production technology of suede class coat fabric.
Warp knit of the present invention comfortably plays the production technology of suede class coat fabric, including weaving, pre-setting, plucking, dyeing, softness
Processing and finished product fixating shape step, it is characterised in that：
During weaving, sley bar is woven using three or four on tricot warp knitting machine, wherein one uses PBT yarns sley bar, its
He uses conventional warp knit yarn by sley bar；Follow-up brushing process for convenience, first sley bar or second sley bar are using extension
Line length is more than the tissue of 2 pins.
During pre-setting, temperature is 160~170 DEG C, and speed is 25~30m/min；Because the pre-setting temperature of use is to knitting
Thing elasticity has important influence, and temperature is too high or overlong time can all damage the elasticity of PBT fabrics, therefore need to select suitably
Pre-setting temperature.
During plucking, 7 nappers that speed is 10~12m/min during the plucking form a plucking group, wherein, the 1st
To the 5th napper as fluffing, for the 6th to the 7th napper as carding, underlap breaks rate as 100%；To the greatest extent may be used simultaneously
The damage of midsole comb yarn can be reduced, avoid midsole from combing single wire fracture.
During dyeing, using overflow dyeing method, the fabric of plucking is dyed so that fabric bottom surface and fine hair are in phase
Same color, no color differnece.
During soft treatment, the mass concentration of softening agent is 3%~5% in treatment fluid, using softening agent when improving soft treatment
Dosage, the purpose is to improve the bulkiness, smooth and elastic of flannelette.
Because the finished product setting temperature of use has important influence to fabric elasticity, temperature is too high or overlong time all can
The elasticity of PBT fabrics is damaged, therefore setting temperature need to be selected as 145~170 DEG C, speed 25m/min, to obtain suitable bullet
Property, longitudinal overfeeding.
PBT（Polybutylene terephthalate (PBT)）Yarn has preferable elasticity, durability, chemical proofing, fast light
Property, wearability, certain hygroscopicity and good dyeability, and price is far below spandex fibre.
The present invention is together weaved using PBT yarns and conventional warp knit yarn, more than special warp knitting fabrics, weaving and
Postfinishing process, gained suede class fabric elasticity is moderate, recovery is good, and soft, hygroscopicity, dimensional stability and color fastness are excellent
It is good, make finished product suede class coat warp-knitted face fabric that there is suitable elasticity, good dimensional stability, hygroscopicity are soft, color jail
Spend it is excellent, it is friendly to human body.
It is moderate that warp knit produced by the invention comfortably plays suede class coat fabric elasticity, soft, good hygroscopicity, color fastness
Height, cost is low, good stability of the dimension, and decorative pattern is fine and smooth exquisite, and quality is high-grade, friendly to human body, easy to utilize.
Further, PBT yarns of the present invention account for 20%~the 5 0% of fabric gross mass.Due to PBT yarns cost compared with
Height, if its dosage exceedes can increase production cost in 50%；And if its dosage is less than 20%, the need of properties of product can not be met
Ask.
The softening agent is amido silicon oil.Amido silicon oil has the strong points such as outstanding flexibility, slipping and film forming, extensively
General be used in after various textile fabrics is tidied up, and in the individual character of fabric, feel, wearing comfort plays footy effect
Fruit, there is a main effect to the flexibility for improving yarn fabric, shearing to emulsion foam of the size of amido silicon oil particle and right
The stability influence of temperature is very big.
The speed of the soft treatment is 60m/min.If speed is higher than 60m/min, it may result in what is remained on fabric
Dye liquor is too many, is made troubles to later process；If the 2, speed is less than 60m/min, it is relatively low to directly result in production efficiency.
Longitudinal overfeed ratio is 8%~12%.First, the number through close pointer knitted fabric vertical unit length interior loop.
Longitudinal overfeeding refers to cause that fabric is elongated laterally in the presence of external force, and fabric indulges close ratio when the part of elongation and beginning
Value.Why longitudinal overfeeding is designed as 8%~12%, is because technique needs fabric to have the elasticity of a bit, is gone beyond the scope if surpassing,
Fabric may be arrived excessively to relax, the style of fabric is influenceed, if it is partially hard to may result in fabric feeling less than this scope.
Embodiment
With reference to example, the present invention will be described, to be easy to some key problem in technology points of patent of the present invention by industry
Professional person understood, apparent clearly defined so as to be made to protection scope of the present invention.
Embodiment 1：
Production process：Weaving, pre-setting, plucking, dyeing, soft treatment, finished product sizing.
1st, weave：
Yarn configures：GB1 wears 75D144f polyester DTYs, and GB2 wears 50D24f polyester FDYs, and GB3 wears 50D24f PBT yarns.
Warp knit comfortably plays suede class coat fabric and woven on the high speed tricot warp knitting machine that machine number is E28 or E32.
Textile manufacturing processes example is：
| Sley bar | Band yarn tissue | Pass | Warp run-in/(mmrack-1) |
| GB1 | 1- 0/ 3- 4// | Completely wear | 1860 |
| GB2 | 1- 0/ 1- 2// | Completely wear | 1120 |
| GB3 | 2- 3/ 1- 0// | Completely wear | 1560 |
PBT yarns account for the 25% of fabric gross mass.
2nd, pre-setting：
160 DEG C of setting temperature, speed 25m/min.
3rd, plucking：
A plucking group is formed using 7 nappers, wherein 24 roller napper 4,36 roller nappers 3.7 nappers of the above
In, the 1st~the 5th napper is as fluffing, no-station pole canopy；6th~the 7th napper is as carding.
Each napper speed is 10m/min.
It is 100% that underlap, which breaks rate, while reduces the damage of midsole comb yarn as far as possible, avoids midsole from combing single wire fracture.
4th, dye：
Using overflow dyeing method, 100 DEG C of temperature, be incubated 30min, realize terylene and PBT mono- bathe it is double-colored.70 DEG C DEG C of control, rise
Warm speed is 1 DEG C/min, and it is uneven that too fast heating is easily caused dyeing.
5th, soft treatment：
In treatment fluid, softening agent uses amido silicon oil, and concentration takes 3%, and speed takes 60m/min.
6th, finished product is shaped：
Temperature is 145 DEG C, speed 25m/min, longitudinal overfeeding 8%.
7th, the warp knit obtained comfortably plays suede class coat fabric finished product grammes per square metre：280g/m2。
Embodiment 2：
Production process：Weaving, pre-setting, plucking, dyeing, soft treatment, finished product sizing.
1st, weave：
Woven on the high speed tricot warp knitting machine that machine number is E28 or E32.
Yarn is configured to：GB1 wears 75D72f polyester DTYs, and GB2 wears 40D24f polyester FDYs, and GB3 wears 50D24f PBT yarns
Line.
Textile manufacturing processes example is：
| Sley bar | Band yarn tissue | Pass | Warp run-in/(mmrack-1) |
| GB1 | 1- 0/ 4- 5/ 1- 0/ 4- 5/ 8- 9/ 5- 4/ 8- 9/ 5- 4// | 4 wear, and 4 is empty | 2234 |
| GB2 | 1- 0/ 1- 2// | Completely wear | 1120 |
| GB3 | 2- 3/ 1- 0// | Completely wear | 1550 |
PBT yarns account for the 30% of fabric gross mass.
2nd, pre-setting：
170 DEG C of setting temperature, speed 30m/min.
3rd, plucking：
A plucking group is formed using 7 nappers, wherein 24 roller napper 4,36 roller nappers 3.7 nappers of the above
In, the 1st~the 5th napper is as fluffing, no-station pole canopy；6th~the 7th napper is as carding.
Each napper speed 11m/min.
It is 100% that underlap, which breaks rate, while reduces the damage of midsole comb yarn as far as possible, avoids midsole from combing single wire fracture.
4th, dye：
Using overflow dyeing method, 130 DEG C of temperature, 30min is incubated, realizes that terylene and PBT are homochromy.75 DEG C of control, heating rate
For 1 DEG C/min, it is uneven that too fast heating is easily caused dyeing.
5th, soft treatment：
In treatment fluid, softening agent uses amido silicon oil, concentration 5%, and car takes fast 60m/min.
6th, finished product is shaped：
Temperature is 170 DEG C, speed 25m/min, longitudinal overfeeding 12%.
7th, the warp knit obtained comfortably plays suede class coat fabric finished product grammes per square metre：220g/m2。
It is moderate that the warp knit produced using process above of the present invention comfortably plays suede class coat fabric elasticity, soft, moisture absorption
Property it is good, color fastness is high, and cost is low, good stability of the dimension, and decorative pattern is fine and smooth exquisite, and quality is high-grade, friendly to human body, and being easy to promote should
With.
Claims (4)
1. a kind of warp knit comfortably plays the production technology of suede class coat fabric, comprise the following steps：Weaving, pre-setting, plucking, dye
Color, soft treatment and finished product sizing, it is characterised in that：
It is described to be woven as on tricot warp knitting machine weaving sley bar using three or four, wherein one uses PBT yarns sley bar,
First sley bar or second sley bar are more than the tissue of 2 pins using extension line length；
The temperature of the presetting technology is 160~170 DEG C, and speed is 25~30m/min；
7 nappers that speed is 10~12m/min during the plucking form a plucking group, wherein, the 1st to the 5th plucking
Machine is as fluffing, and for the 6th to the 7th napper as carding, underlap breaks rate as 100%；
During dyeing, using overflow dyeing method, the fabric of plucking is dyed；
During the soft treatment, the mass concentration of softening agent is 3%~5% in treatment fluid；
The finished product setting process is 145~170 DEG C of temperature, and speed 25m/min, longitudinal overfeed ratio is 8%~12%.
2. warp knit comfortably plays the production technology of suede class coat fabric according to claim 1, it is characterised in that the fabric
PBT yarns account for the 20%~50% of fabric gross mass.
3. warp knit according to claim 1 or claim 2 comfortably plays the production technology of suede class coat fabric, it is characterised in that described soft
Soft dose is amido silicon oil.
4. warp knit according to claim 1 or claim 2 comfortably plays the production technology of suede class coat fabric, it is characterised in that described soft
The speed of supple-settlement is 60m/min.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710841030.9A CN107385666A (en) | 2017-09-18 | 2017-09-18 | A kind of warp knit comfortably plays the production technology of suede class coat fabric |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710841030.9A CN107385666A (en) | 2017-09-18 | 2017-09-18 | A kind of warp knit comfortably plays the production technology of suede class coat fabric |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107385666A true CN107385666A (en) | 2017-11-24 |
Family
ID=60350021
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710841030.9A Pending CN107385666A (en) | 2017-09-18 | 2017-09-18 | A kind of warp knit comfortably plays the production technology of suede class coat fabric |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108301231A (en) * | 2017-11-27 | 2018-07-20 | 海安启弘纺织科技有限公司 | A kind of production technology of suede class inflaming retarding fabric |
| CN110230147A (en) * | 2019-06-26 | 2019-09-13 | 苏州吴坤纺织品有限公司 | A kind of spandex fabric two-needle bar flannel fabric and its production method |
| WO2023236285A1 (en) * | 2022-06-07 | 2023-12-14 | 东莞超盈纺织有限公司 | Warp-knitted elastic fabric not sticking to skin |
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|---|---|---|---|---|
| WO2005052234A2 (en) * | 2003-11-24 | 2005-06-09 | Mcmurray Fabrics Incorporated | Functional double-faced performance warp knit fabric, method of manufacturing, and products made there from |
| KR100724773B1 (en) * | 2005-12-29 | 2007-06-04 | 한국생산기술연구원 | Velvoa and velour fabric comprising ptt potential crimped yarn as ground |
| CN101113547A (en) * | 2006-07-24 | 2008-01-30 | 浙江真爱人造毛皮有限公司 | Ultra-soft Raschel plush fabric and method for making same |
| CN103526447A (en) * | 2013-11-01 | 2014-01-22 | 江苏波波熊纺织品有限公司 | Method for manufacturing stretch-cotton spandex super soft velvet fabric |
| CN105780285A (en) * | 2016-03-22 | 2016-07-20 | 海安启弘纺织科技有限公司 | Production method of warp-knitted nap type fabric |
| CN105951284A (en) * | 2016-07-20 | 2016-09-21 | 海安启弘纺织科技有限公司 | Production process of anti-fluff-falling velvet fabric |
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2017
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Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| WO2005052234A2 (en) * | 2003-11-24 | 2005-06-09 | Mcmurray Fabrics Incorporated | Functional double-faced performance warp knit fabric, method of manufacturing, and products made there from |
| KR100724773B1 (en) * | 2005-12-29 | 2007-06-04 | 한국생산기술연구원 | Velvoa and velour fabric comprising ptt potential crimped yarn as ground |
| CN101113547A (en) * | 2006-07-24 | 2008-01-30 | 浙江真爱人造毛皮有限公司 | Ultra-soft Raschel plush fabric and method for making same |
| CN103526447A (en) * | 2013-11-01 | 2014-01-22 | 江苏波波熊纺织品有限公司 | Method for manufacturing stretch-cotton spandex super soft velvet fabric |
| CN105780285A (en) * | 2016-03-22 | 2016-07-20 | 海安启弘纺织科技有限公司 | Production method of warp-knitted nap type fabric |
| CN105951284A (en) * | 2016-07-20 | 2016-09-21 | 海安启弘纺织科技有限公司 | Production process of anti-fluff-falling velvet fabric |
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| Title |
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| 祖立武: "《化学纤维成型工艺学》", 30 September 2014, 哈尔滨工业大学出版社 * |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108301231A (en) * | 2017-11-27 | 2018-07-20 | 海安启弘纺织科技有限公司 | A kind of production technology of suede class inflaming retarding fabric |
| CN110230147A (en) * | 2019-06-26 | 2019-09-13 | 苏州吴坤纺织品有限公司 | A kind of spandex fabric two-needle bar flannel fabric and its production method |
| WO2023236285A1 (en) * | 2022-06-07 | 2023-12-14 | 东莞超盈纺织有限公司 | Warp-knitted elastic fabric not sticking to skin |
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Application publication date: 20171124 |