Weaving method of sofa cloth
Technical Field
The invention relates to the field of textiles, in particular to a weaving method of a sofa fabric.
Background
The cloth sofa mainly refers to a sofa with cloth as a main material, and a certain artistic effect is achieved through artistic processing, so that the living requirements of people are met. In the sofa furniture market, the sofa fabric has become the leading one, and especially represented by the american-style sofa, which is favored by its tight structure, exquisite materials, scientific design, elegant originality, wide and comfortable, and has become the mainstream of the sofa market. The cloth sofa is popular because of comfortable touch and rich colors and patterns.
Disclosure of Invention
The invention aims to provide a weaving method of a novel superfine fiber and super-soft sofa cloth so as to meet the requirements of consumers.
In order to solve the technical problem, the invention provides a weaving method of sofa cloth, wherein warp yarns of the sofa cloth adopt 30D/1F bright intermittent high-shrinkage yarns; the weft yarn adopts 160D/72F terylene lustrous space-variant slub yarn.
Preferably, the interruption ratio of the warp yarns of the sofa cloth is 5: 5, wherein the front 5 cm is conventional polyester bright monofilaments, and the back 5 cm is high-shrinkage polyester bright monofilaments, and the circulation is staggered.
Preferably, the sofa fabric is composed of a plurality of weaving unit assemblies, each weaving unit is formed by interweaving a plurality of warp yarns and a plurality of weft yarns in a floating manner, each warp yarn comprises a first warp yarn, a second warp yarn, a third warp yarn, a fourth warp yarn, a fifth warp yarn and a sixth warp yarn which are sequentially arranged, and each weft yarn comprises a first weft yarn, a second weft yarn, a third weft yarn, a fourth weft yarn, a fifth weft yarn, a sixth weft yarn, a seventh weft yarn and an eighth weft yarn which are sequentially arranged.
Preferably, the first warp yarn, the third warp yarn and the fifth warp yarn are sequentially circularly arranged on one another, the second warp yarn tissue points are sequentially arranged on one upper, one lower, one upper, three lower, one upper, one lower, the fourth warp yarn tissue points are sequentially arranged on one upper, one lower, one upper, three lower, and the sixth warp yarn tissue points are sequentially arranged on one upper, three lower, one upper, one lower.
Preferably, the weaving method adopts high-density reeds, the reed number is 33, each reed feather is 1 in, the width of the upper machine is 330 cm, the weft density of the upper machine is 22 shuttles, and a 340 cm dobby type water jet loom is used for weaving.
Preferably, the weaving method adopts twice shaping after the conventional dyeing and finishing of the product: and (3) shaping by using medium-high temperature of 135 ℃ and 13% overfeed, cooling, and shaping by using high temperature of 165 ℃ and 18% overfeed.
The weaving method of the sofa cloth realizes the ordered, discontinuous and continuous shrinkage effects of the product, and realizes the functions of haziness of the appearance, ultra-soft hand feeling and the like of the product. The product has clear texture, strong stereoscopic impression, good bamboo joint effect and good wear resistance.
Drawings
FIG. 1 is a schematic diagram of a sofa fabric.
Detailed Description
The present invention is further described below in conjunction with the drawings and the embodiments so that those skilled in the art can better understand the present invention and can carry out the present invention, but the embodiments are not to be construed as limiting the present invention.
As shown in figure 1, the invention provides a weaving method of a sofa cloth, wherein the warp yarn of the sofa cloth adopts 30D/1F intermittent high-shrinkage yarn; the weft yarn adopts 160D/72F terylene lustrous space-variant slub yarn. The interruption ratio of the warp yarn of the sofa cloth is 5: 5, wherein the front 5 cm is conventional polyester bright monofilaments, and the back 5 cm is high-shrinkage polyester bright monofilaments, and the circulation is staggered.
The sofa fabric is characterized in that the sofa fabric is composed of a plurality of textile unit assemblies, each textile unit is formed by interweaving a plurality of warps and a plurality of wefts in a sinking and floating mode, each warp comprises a first warp, a second warp, a third warp, a fourth warp, a fifth warp and a sixth warp which are sequentially arranged, and each weft comprises a first weft, a second weft, a third weft, a fourth weft, a fifth weft, a sixth weft, a seventh weft and an eighth weft which are sequentially arranged. The first warp yarn, the third warp yarn and the fifth warp yarn tissue points are sequentially arranged in a one-down-one-up circulation mode, the second warp yarn tissue points are arranged on one upper, one-down-one-upper, three-down-one-upper, four-down-one-upper, three-down mode, and the sixth warp yarn tissue points are sequentially arranged on one upper, three-down-one-upper, one-down-one-lower. The number of cycles for this sofa release was 6 x 8 and the organization is shown in figure 1. In the figure, the vertical direction is the longitude, the horizontal direction is the latitude, the dark color is the longitude floating point, and the white color is the latitude floating point. As can be seen from FIG. 1, three nearly contiguous white weft floats form a set of small oblique lines, and each such set of small oblique lines is staggered to form a simple and novel appearance pattern that is subtle and discontinuous.
The weaving method adopts high-density reeds, the reed number is 33, each reed feather is 1 in, the width of a loom is 330 cm, the weft density of the loom is 22 shuttles, and a 340 cm dobby water-jet loom is used for weaving. In order to fully exert the function of the novel warp-direction raw material, namely intermittent high-shrinkage, the weaving method adopts twice sizing after the conventional dyeing and finishing of the product: shaping at 135 deg.C with 13% overfeed, cooling, and shaping at 165 deg.C with 18% overfeed. Therefore, the orderly, discontinuous and continuous shrinkage effects of the product are realized, and the functions of haziness of the appearance of the product, super softness of hand feeling and the like are realized. Finished specifications 37 x 27 x 280 cm x 65 g/sq.
The above-mentioned embodiments are merely preferred embodiments for fully explaining the present invention, and the scope of the present invention is not limited thereto. The equivalent substitution or change made by the technical personnel in the technical field on the basis of the invention is all within the protection scope of the invention. The protection scope of the invention is subject to the claims.