CN103878143B - Supersonic wave cleaning machine - Google Patents

Supersonic wave cleaning machine Download PDF

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Publication number
CN103878143B
CN103878143B CN201410106614.8A CN201410106614A CN103878143B CN 103878143 B CN103878143 B CN 103878143B CN 201410106614 A CN201410106614 A CN 201410106614A CN 103878143 B CN103878143 B CN 103878143B
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CN
China
Prior art keywords
rinse bath
cleaning
cleaning machine
water
supersonic wave
Prior art date
Application number
CN201410106614.8A
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Chinese (zh)
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CN103878143A (en
Inventor
李敏俊
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台州鸿辰机械制造有限公司
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Priority to CN201410106614.8A priority Critical patent/CN103878143B/en
Publication of CN103878143A publication Critical patent/CN103878143A/en
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Publication of CN103878143B publication Critical patent/CN103878143B/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity, by vibration
    • B08B3/12Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity, by vibration by sonic or ultrasonic vibrations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity, by vibration

Abstract

The invention discloses a kind of supersonic wave cleaning machine, belong to plant equipment cleaning field, the cleaning fluid solved in existing supersonic wave cleaning machine can not remove impurity in time, and the problem of cleaning fluid wasting phenomenon, comprise frame (1), supersonic generator (2), rinse bath (3) and ultrasonic vibrator (4), at rinse bath (3) arranged outside water circle device, this water circle device comprises the overflow launder (5) being arranged on rinse bath (3) side, this water circle device also comprises overflow launder, greasy dirt groove (7), catch basin (8), water pump (9), filter (10) and water sink (11), water sink (11) bottom communicates with rinse bath (3), rinse bath (3) bottom is set to inclined plane, the present invention collects heating, ultrasonic wave, circulating filtration, water-oil separating and item motion are in one, cleaning speed is fast, cleaning performance is good, function is many, energy consumption is low, reduce the cleaning fluid replacement cycle, reduce environmental pollution, applied widely.

Description

Supersonic wave cleaning machine

Technical field

The present invention relates to plant equipment cleaning field, especially relate to and a kind ofly for article such as wash machine equipment, parts and glasses, there is the supersonic wave cleaning machine that cleaning fluid is recycled.

Background technology

Supersonic wave cleaning machine mainly passes through transducer, convert the acoustic energy in power ultrasonic frequency source to mechanical oscillation, by cleaning cell wall by Ultrasonic Radiation to the cleaning fluid in trough, owing to being subject to hyperacoustic radiation, enable the microbubble in groove in liquid under the effect of sound wave, keep vibration, utilize the immense pressure that ultrasonic cavitation produces, destroy the absorption on dirt and cleaning part surface, dirt can be destroyed, removing or weakening border pollution layer, increase and stir, diffusion, utilize supersonic wave cleaning machine, the consumption of chemical solvent can be reduced, thus greatly reduce environmental pollution.

In the prior art, it is on 03 28th, 2013 in the applying date, application number be 201310103821.3 Chinese invention patent disclose a kind of cleaning device, this cleaning device comprises cleaning part and energy generating portion, described energy generating portion comprises motor and supersonic generator, described cleaning part comprises upper cover, cleaning body, rinse bath and work-piece place to be cleaned, described cleaning body is located at rinse bath periphery, described work-piece place to be cleaned is located in rinse bath, fixed block is provided with in described cleaning body, described rinse bath activity is located on fixed block, described bottom of rinse bath is provided with ultrasonic transducer, described ultrasonic transducer connects supersonic generator, described rinse bath is provided with heating plate, described work-piece place to be cleaned is latticed, described work-piece place to be cleaned is placed with workpiece to be cleaned, the gap of described cleaning body is less than the volume of workpiece to be cleaned.

It is on 07 19th, 2012 in the applying date, application number be 201210249834.7 Chinese invention patent disclose a kind of supersonic wave cleaning machine, at least comprise two cell bodies arranged side by side, one of them cell body is cleaning case, be provided with multiple supersonic generator therein, cleaning case inside is also provided with air jet pipe, electrothermal tube, cleaning case sidewall also has water inlet, discharge outlet and overfall, another cell body is water washing chamber, water inlet is had on water washing chamber sidewall, discharge outlet and overfall, it is also comprised and to be fixedly connected with supersonic wave cleaning machine by column and to be positioned at the beam track above supersonic wave cleaning machine, the walking mechanism can moved along beam track, be connected to the hanging basket below walking mechanism.

But above-mentioned cleaning machine is not owing to having water circle device, cleaning part in rinse bath after Ultrasonic Cleaning, cleaning fluid still rests in rinse bath, and impurity or greasy dirt do not pass through and filter, so can not remove impurity or greasy dirt, when in cleaning fluid, impurity content is more, can clean result be affected, so often cleaning fluid will be changed, cause cleaning fluid to waste, when cleaning fluid is directly discharged together with dirt, environmental pollution can be caused again.

Summary of the invention

The technical problem to be solved in the present invention is that the cleaning fluid in existing supersonic wave cleaning machine can not remove impurity in time in rinse bath, and the problem of cleaning fluid wasting phenomenon, there is provided a kind of and there is the impurity filtered in cleaning fluid, make the supersonic wave cleaning machine that cleaning fluid can recycle.

In order to solve the problems of the technologies described above, the invention provides a kind of supersonic wave cleaning machine, comprise frame, described frame arranges supersonic generator and rinse bath, at the sidewall of described rinse bath, ultrasonic vibrator is set, described ultrasonic vibrator is connected with supersonic generator, at described rinse bath arranged outside water circle device, described water circle device comprises the overflow launder being arranged on rinse bath side, described overflow launder is connected with greasy dirt groove by pipe, described greasy dirt groove is connected with catch basin, described catch basin is connected with filter by water pump, described filter is connected with water sink by pipe, communicate with rinse bath bottom described water sink.Utilize water circle device, cleaning fluid can be made to be reused.

Above-mentioned supersonic wave cleaning machine, described bottom of rinse bath is set to inclined plane, is tilted, bottom described water sink, arrange valve by rinse bath direction to water sink direction.Bottom of rinse bath adopts angled manner, makes blowdown more convenient, more thoroughly, makes the sediment in water flow to bottom water sink, is discharged by the valve bottom water sink.

Above-mentioned supersonic wave cleaning machine, described ultrasonic vibrator is arranged on the sidewall of side before and after rinse bath.

Above-mentioned supersonic wave cleaning machine, arranges ultrasonic vibrator in the bottom of described rinse bath, arranges ultrasonic vibrator like this by three, makes cleaning performance remarkable.

Above-mentioned supersonic wave cleaning machine, arranges upper arm support and upper arm above described rinse bath, and described upper arm is connected on upper arm support by slide rail, and described upper arm support arranges the driver part that upper arm is moved.

Above-mentioned supersonic wave cleaning machine, described driver part comprises motor, and the motor shaft of described motor arranges the eccentric wheel driving upper arm to move up and down.Upper arm can hang various Hanging Basket, the object that each profit needs cleaning can be placed in Hanging Basket.

Above-mentioned supersonic wave cleaning machine, arranges valve at described greasy dirt trench bottom, for discharging the impurity in greasy dirt groove.

Above-mentioned supersonic wave cleaning machine, arranges valve at described reservoir bases, for discharging the impurity being deposited in reservoir bases.

Above-mentioned supersonic wave cleaning machine, arranges magnet in described water sink, for drawing the Ferrous particles contained in cleaning fluid.

Above-mentioned supersonic wave cleaning machine, arranges heating tube in described rinse bath, for heating cleaning fluid.

The beneficial effect of supersonic wave cleaning machine of the present invention is: (1) utilizes ultrasonic wave, and cleaning speed is fast, and cleaning performance is good, each hole in energy cleaning components or very little gap, and cleaning is without dead angle, and cleannes are high, and surface of the work cleannes are consistent; (2) utilize water circle device, cleaning fluid can be made to be filtered, recycle, save cleaning fluid; (3) can centralized recovery dirt and impurity, reduce environmental pollution; (4) utilize Ultrasonic Cleaning, surface of the work can not be made to occur wearing and tearing, and the part very complicated for surface configuration can be cleaned, and improves cleaning quality; (5) the present invention integrates heating, ultrasonic wave, circulating filtration, water-oil separating and item motion, and function is many, and energy consumption is low, reduces the cleaning fluid replacement cycle, applied widely.

Accompanying drawing explanation

Fig. 1 is perspective view of the present invention.

Fig. 2 is top view of the present invention.

Fig. 3 is rearview of the present invention.

Accompanying drawing mark illustrates: 1-frame, 2-supersonic generator, 3-rinse bath, 4-ultrasonic vibrator, 5-overflow launder, (6,61,62,63,64)-pipe, 7-greasy dirt groove, 8-catch basin, 9-water pump, 10-filter, 11-water sink, 12-valve, 13-upper arm support, 14-upper arm, 15-slide rail, 16-motor, 17-motor shaft, 18-eccentric wheel, (19,20)-valve, 21-magnet, 22-heating tube.

Detailed description of the invention

Supersonic wave cleaning machine as shown in Figure 1 and Figure 2, comprise frame 1, frame 1 arranges supersonic generator 2 and rinse bath 3, arrange ultrasonic vibrator 4 at the sidewall of rinse bath 3, this ultrasonic vibrator 4 is connected with supersonic generator 2, and such as ultrasonic vibrator 4 is arranged on the sidewall of side before and after rinse bath 3, as the excellent selection mode of one, also arrange ultrasonic vibrator 4 in the bottom of rinse bath 3, utilize the ultrasonic wave that three ultrasonic vibrator 4 produce like this, cleaning performance is better; According to the size of rinse bath 3, before and after rinse bath 3, the sidewall of side can arrange 4 to 10 ultrasonic vibrator 4, can arrange 15 to 30 ultrasonic vibrator 4 in the bottom of rinse bath 3, makes ultrasonic cavitation effect obvious like this.

As Fig. 1, shown in Fig. 3, at described rinse bath 3 arranged outside water circle device, this water circle device comprises the overflow launder 5 being arranged on rinse bath 3 side, such as set out the mouth of a river in rinse bath 3 side, this delivery port can be set to horizontal rectangular shape, position is lower than rinse bath 3 edge suitable for reading, the outside of this delivery port is connected with overflow launder 5, such setting, when the water level in rinse bath 3 is higher than delivery port, the greasy dirt floating on cleaning fluid surface in rinse bath 3 just can be discharged in overflow launder 5 in time, thus the problem that the greasy dirt produced in solution cleaning process is bubbled through the water column, prevent the article greasy dirt when mentioning after cleaning from again being adhered on the article that clean, overflow launder 5 is connected with greasy dirt groove 7 by pipe 6, the article such as sponge or cotton are set in greasy dirt groove 7, for adsorbing the oil stain in greasy dirt groove 7, when the article such as the sponge in greasy dirt groove 7 or cotton be stained with more oil stain affect the absorption of oil stain time, can be periodically changed or cleaned, greasy dirt groove 7 is connected with catch basin 8, cleaning fluid after greasy dirt groove 7 oil removing can flow to catch basin 8, owing to flowing in the cleaning fluid in catch basin 8 containing more suspension and particle, so catch basin 8 is connected with filter 10 by water pump 9, cleaning fluid in catch basin 8 enters water pump 9 water inlet by pipe 62, after flowing to filter 10 by water pump 9 delivery port by pipe 63, by the filter element filtering effect in filter 10, the suspension in cleaning fluid and particle can be reduced, make cleaning fluid cleaner, as a kind of preferred embodiment, at the delivery port of water pump 9, an isocon 64 can be arranged be connected with catch basin 8, when when filter 10 rate of filtration is slack-off, hydraulic pressure that is water pump 9 is excessive, isocon 64 can send back in catch basin 8 cleaning fluid, prevent from affecting filter effect because hydraulic pressure is excessive in filter 10, even cause filter 10 to damage, filter 10 is connected with water sink 11 by pipe 61, communicates bottom water sink 11 with rinse bath 3, and the cleaning fluid of the cleaning like this after filtering just can be back in rinse bath 3 and be re-used.Valve 19 is set bottom greasy dirt groove 7, can be used for discharging the impurity in greasy dirt groove 7 in time; Valve 20 is set bottom catch basin 8, also can be used for discharging the impurity be deposited on bottom catch basin 8 in time.

As shown in Figure 1, Figure 3, as a kind of preferred embodiment, inclined plane is set to bottom this rinse bath 3, tilted to water sink 11 direction by rinse bath 3 direction, angled manner is adopted bottom rinse bath 3, make blowdown more convenient, more thorough, the sediment in cleaning fluid is made to flow to bottom water sink 11, valve 12 is set bottom water sink 11, can discharge dirt in time by the valve 12 bottom water sink 11, this tilting design, thoroughly solves the problem that the dirt bottom traditional cleaning machine cannot be removed; Valve 12 bottom water sink 11 can be set to quick detach interface, can conveniently open, and can clear up the larger foreign material fallen in groove.In addition, as a kind of preferred embodiment, magnet 21 is set in water sink 11, when containing the material of iron filings iron powder and so in the dirt in cleaned parts, owing to not easily discharging in cleaning fluid, so arrange magnet 21 in water sink 11, the material clearing the iron filings iron powder in washing lotion and so on is made to be drawn onto on magnet 21, convenient taking-up.

As shown in Figure 1, Figure 3, arrange upper arm support 13 and upper arm 14 above described rinse bath 3, upper arm 14 is connected on upper arm support 13 by slide rail 15, and described upper arm support 13 arranges the driver part that upper arm 14 is moved.As a kind of preferred embodiment, this driver part comprises motor 16, and the motor shaft 17 of described motor 16 arranges the eccentric wheel 18 driving upper arm 14 to move up and down; Certain driver part also can be set to be driven by cylinder, and being moved up and down by cylinder piston rod drives upper arm 14 to move.Upper arm 14 can hang various Hanging Basket, the various object needing cleaning can be placed in Hanging Basket, upper arm 14 so just can be utilized to drive Hanging Basket to do the motion of upper and lower throwing formula, thus solve traditional cleaning machine when cleaning, the spot secondary deposition of article in Hanging Basket in static hole when and gap, more be conducive to removing surface blot, make spot and article-cleaning peel off more thorough.As further corrective measure, driver part also can drive Hanging Basket to move horizontally, and also can play same effect.

As shown in Figure 3, heating tube 22 is set in rinse bath 3, because ultrasonic wave is best 30 DEG C to 40 DEG C cavitation effects, chemical composition simultaneously in most of cleaning fluid all can reach best cleaning effect at a certain temperature, cleaning action is more remarkable, therefore, when practical application Ultrasonic Cleaning, the operating temperature of 40 DEG C to 50 DEG C is usually adopted; Heating tube 22 is set in rinse bath 3, cleaning fluid can be heated to suitable temperature, to improve cleaning performance.

As Fig. 1, Fig. 2, shown in Fig. 3, the present invention is in concrete use procedure, first in rinse bath 3, put into cleaning fluid, the article that need clean are put in Hanging Basket, Hanging Basket is suspended in upper arm 14, start drive motors 16, Hanging Basket is made to drive upper arm 14 to move in cleaning fluid, start supersonic generator 2 again, by being arranged on the ultrasonic vibrator 4 that rinse bath 3 sidewall is connected with supersonic generator 2, high-frequency electrical energy is changed into mechanical energy, ultrasonic wave is launched to cleaning fluid, cleaning fluid is owing to being subject to hyperacoustic radiation, the microbubble in groove cleaning liquid inside is made to keep vibration, utilize the immense pressure that ultrasonic cavitation produces, destroy the absorption of dirt and article surface, scavenging period can be set by supersonic generator 2, article are cleaned up, then drive motors 16 is turned off, take out the article cleaned up.When after article-cleaning, during owing to containing a large amount of greasy dirts or impurity in cleaning fluid, because greasy dirt floats over cleaning fluid upper strata, can be discharged in overflow launder 5, cleaning fluid in overflow launder 5 flows to greasy dirt groove 7 by pipe 6, the article such as the sponge in greasy dirt groove 7 or cotton can adsorb more oil stain, cleaning fluid after greasy dirt groove 7 oil removing can flow to catch basin 8, catch basin 8 is pressed onto filter 10 by water pump 9 cleaning fluid, after the filter element filtering in filter 10, clean cleaning fluid just can be back in rinse bath 3 and be re-used, and the filter core in filter 10 can regularly replace, keep good filtration, in catch basin 8, the impurity of deposition can be discharged by the valve 20 of bottom, and the foreign material bottom water sink 11 can be discharged by the valve 12 of bottom, so circulate.

By reference to the accompanying drawings embodiment of the present invention is explained in detail above; but the present invention is not limited to above-mentioned embodiment; to those skilled in the art; can also make some modification and improvement under the premise of not departing from the present invention, these also should be considered as belonging to protection scope of the present invention.

Claims (10)

1. a supersonic wave cleaning machine, comprise frame (1), described frame (1) arranges supersonic generator (2) and rinse bath (3), at the sidewall of described rinse bath (3), ultrasonic vibrator (4) is set, described ultrasonic vibrator (4) is connected with supersonic generator (2), it is characterized in that: at described rinse bath (3) arranged outside water circle device, described water circle device comprises the overflow launder (5) being arranged on rinse bath (3) side, described overflow launder (5) is connected with greasy dirt groove (7) by pipe (6), described greasy dirt groove (7) is connected with catch basin (8), described catch basin (8) is connected with filter (10) by water pump (9), described filter (10) is connected with water sink (11) by pipe (61), described water sink (11) bottom communicates with rinse bath (3).
2. supersonic wave cleaning machine according to claim 1, is characterized in that: described rinse bath (3) bottom is set to inclined plane, is tilted to water sink (11) direction by rinse bath (3) direction, arranges valve (12) in described water sink (11) bottom.
3. supersonic wave cleaning machine according to claim 1 and 2, is characterized in that: described ultrasonic vibrator (4) is arranged on the sidewall of side before and after rinse bath (3).
4. supersonic wave cleaning machine according to claim 3, is characterized in that: arrange ultrasonic vibrator (4) in the bottom of described rinse bath (3).
5. supersonic wave cleaning machine according to claim 1 and 2, it is characterized in that: in described rinse bath (3) top, upper arm support (13) and upper arm (14) are set, described upper arm (14) is connected on upper arm support (13) by slide rail (15), at the driver part that the upper setting of described upper arm support (13) makes upper arm (14) move.
6. supersonic wave cleaning machine according to claim 5, is characterized in that: described driver part comprises motor (16), and the motor shaft (17) of described motor (16) arranges the eccentric wheel (18) driving upper arm (14) to move up and down.
7. supersonic wave cleaning machine according to claim 1 and 2, is characterized in that: arrange valve (19) in described greasy dirt groove (7) bottom.
8. supersonic wave cleaning machine according to claim 1 and 2, is characterized in that: arrange valve (20) in described catch basin (8) bottom.
9. supersonic wave cleaning machine according to claim 1 and 2, is characterized in that: in described water sink (11), arrange magnet (21).
10. supersonic wave cleaning machine according to claim 1 and 2, is characterized in that: in described rinse bath (3), arrange heating tube (22).
CN201410106614.8A 2014-03-21 2014-03-21 Supersonic wave cleaning machine CN103878143B (en)

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CN103878143B true CN103878143B (en) 2016-01-06

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CN106076950B (en) * 2016-08-12 2018-06-15 嘉兴百盛光电有限公司 A kind of lifting basket of Multifunctional ultrasonic cleaning machine
CN108190803B (en) * 2017-12-21 2019-11-05 明光市华亿水泥制品有限公司 A kind of aerial work platform with Self-cleaning system
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CN108435744B (en) * 2018-03-27 2020-05-19 昆山国显光电有限公司 Metal particle collecting device and metal particle collecting system
CN109530326A (en) * 2018-10-29 2019-03-29 北京航天控制仪器研究所 A kind of Ultrasonic Intelligent cleaning machine
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