CN109465241B

CN109465241B - Bearing ring ultrasonic cleaning treatment equipment of circulation self-cleaning

Info

Publication number: CN109465241B
Application number: CN201811444349.9A
Authority: CN
Inventors: 叶锋; 张得明; 胡湘
Original assignee: Yueqing Xinyi Technology Co Ltd
Current assignee: Jiangsu Bosiwei Intellectual Property Operation Co ltd; Xiangshui Chuangcheng Tight Set Co ltd
Priority date: 2018-11-29
Filing date: 2018-11-29
Publication date: 2020-11-24
Anticipated expiration: 2038-11-29
Also published as: CN109465241A

Abstract

The invention discloses a circulating self-cleaning bearing ring ultrasonic cleaning treatment device, which structurally comprises a maintenance cover, a handle, a splash-proof cover, a control button, a machine body, a moving wheel and a cleaning door, wherein the maintenance cover is positioned above the cleaning door and is fixed with one end of the machine body far away from the splash-proof cover through a hinge, the handle is welded and fixed on the upper surface of the front end of the splash-proof cover, the splash-proof cover is embedded in the machine body and is connected with a movable hinge of the machine body, the moving wheel and the machine body are movably arranged at the lower end of the machine body at a constant fixed distance, compared with the prior art, the device removes floating oil to avoid secondary pollution of the floating oil to parts when the parts are taken out, so that the parts do not need to be subjected to additional spray cleaning, the working procedures are simplified, the labor capacity of workers is reduced, cleaning liquid is pumped into a water return pipe and is led into a cleaning cylinder, the cleaning liquid is purified, the equipment does not need to be closed, the water does not need to be drained, the time is saved, and the cleaning efficiency is improved.

Description

Bearing ring ultrasonic cleaning treatment equipment of circulation self-cleaning

Technical Field

The invention belongs to the field of cleaning equipment, and particularly relates to a bearing ring ultrasonic cleaning treatment device with a circulating self-cleaning function.

Background

Ultrasonic cleaning equipment produces the small bubble blasting of negative pressure through the ultrasonic cavitation of ultrasonic wave in the cleaning medium and strikes dirty layer, makes dirty layer dispersed, emulsification, peel off and reach the washing purpose, and it is clean high-efficient, and the cleaning performance is good, and the cleanliness is high and can not cause the damage to the workpiece surface, generally is used for washing complicated precision part, electronic components and circuit board subassembly etc. that the cleanliness has high requirements, but the prior art considers the not enough is:

1. bearing ring surface has one deck fluid, or the cooling oil of using during the grinding, or lubricating oil, or antirust oil, the density ratio water and a part cleaner of oil are little, when wasing, the greasy dirt is peeled off from the part surface, fluid can float on the surface of washing liquid, treat to wash and accomplish the back, take out the part, the superficial oil slick of washing liquid can cover the part surface again, cause secondary pollution to the part, thereby make the part need carry out the washing that sprays in addition, the process is complicated, workman's the amount of labour has been increaseed.

2. After the bearing ring is ground and used, some impurities can be wrapped by oil and attached to the surface of the bearing ring, the impurities are stripped from the surface of a part and dispersed with the oil and sink into cleaning liquid, the impurities can be accumulated at the bottom of a cleaning cylinder after being cleaned for many times, the impurities need to be regularly washed, equipment needs to be shut down during washing, time is wasted, and the cleaning efficiency is influenced.

Disclosure of Invention

Aiming at the defects in the prior art, the invention aims to provide a circulating self-cleaning bearing ring ultrasonic cleaning treatment device, which solves the problems that when parts are taken out, floating oil on the water surface can be attached to the surfaces of the parts again to cause secondary pollution, so that the parts need to be subjected to additional spray cleaning, the working procedure is complicated, the labor capacity of workers is increased, after multiple times of cleaning, impurities can be accumulated at the bottom of a cleaning cylinder, the parts need to be cleaned periodically, the device needs to be closed during cleaning, the time is wasted, and the cleaning efficiency is influenced.

In order to achieve the purpose, the invention is realized by the following technical scheme: the utility model provides a bearing ring ultrasonic cleaning treatment facility of circulation self-cleaning, its structure is including maintenance lid, handle, splashproof lid, control button, organism, removal wheel, clean door, its characterized in that: the maintenance lid is located clean door top and organism and keeps away from the one end hinged joint of splashproof lid fixed, handle welded fastening is in splashproof lid front end upper surface, the splashproof lid imbeds in the organism and with organism activity hinged joint, the unchangeable movable mounting of removal wheel and organism fixed distance in organism lower extreme, clean door passes through hinge seat movable mounting at the organism right-hand member.

As preferred, the organism comprises washing jar, constant temperature pipe, ultrasonic transducer, blow off pipe, collection rose box, wet return, suction pump, floating oil collection basin, floating oil collecting pipe, wash the jar with constant temperature pipe be located same axis and with constant temperature pipe clearance fit, constant temperature pipe is located ultrasonic transducer top cover and locates the washing jar lower extreme, ultrasonic transducer fixed mounting is at the organism lower extreme, the blow off pipe is installed and is link up mutually in washing jar both sides and collection rose box, it is parallel to each other with floating oil collection basin below to collect the rose box and be located floating oil collection basin, wet return link up and run through the washing jar right side with collecting the rose box upper end, suction pump fixed mounting is in collecting the rose box upper end, floating oil collection basin is located the washing jar left side, floating oil collecting pipe runs through in the washing jar surface.

Preferably, the cleaning cylinder comprises a shell, a basket placing block, a dirt collecting roller, a water retaining scraper, a fixing rod, a floating ball, a floating oil collecting funnel, a fixing ring, a limiting pipe and a water drawing hole, wherein the basket placing block and the shell are of an integrated structure, the dirt collecting roller is positioned at the lower end of the shell and is in clearance fit with the shell, the water retaining scraper is fixedly installed on the surface of the dirt collecting roller, the fixing rod is embedded and fixed on the surface of the floating oil collecting funnel, the floating ball is distributed in four corners and is fixedly connected with the floating oil collecting funnel through the fixing rod, the limiting pipe is in clearance fit with the fixing ring, and the water drawing hole penetrates through the surface of the dirt collecting.

Preferably, the collection filter box comprises a filter box, a collection cavity, an anti-blocking slope surface, a filter layer, a stop block and an elastic element, the filter box is located on the left side of the filter layer, the collection cavity is located inside the filter box, the anti-blocking slope surface is fixedly installed inside the filter box, the filter layer is located below the elastic element and is parallel to the filter box, the stop block is located on the right side of the filter box, and the elastic element is fixedly connected with the stop block.

Preferably, the dirt collecting roller consists of a water drawing channel, a turbine, a rotating shaft and a fixing block, the turbine is fixedly arranged on the surface of the rotating shaft and is in clearance fit with the water drawing channel, the rotating shaft and the water drawing channel are positioned on the same axis, and the fixing block is embedded in the surface of the water drawing channel.

Preferably, the floating oil collecting pipe is in clearance fit with the limiting pipe and is in threaded connection with the floating oil collecting funnel, and the sewage discharge pipe is communicated with the sewage collecting roller.

Preferably, an oil absorption felt for absorbing floating oil is arranged inside the floating oil collection basin, and a hook for hanging a floating oil collection funnel is arranged at the front end of the limiting pipe.

Preferably, the dirt collection roller has four dirt collection rollers located at the bottom of the washing tub, and the water guard blades have six water guard plates uniformly distributed on the surface of the dirt collection roller.

The working principle is as follows: in order to inject cleaning liquid into a cleaning cylinder, a bearing ring is placed into a net basket, the net basket is placed on a net basket placing block, a floating oil collecting funnel is placed on the liquid level, a floating ball enables the floating oil collecting funnel to float on the liquid level and is improved along with the improvement of the liquid level, an ultrasonic transducer is started, the ultrasonic oscillation cleaning liquid generates negative pressure small bubble blasting to impact a dirt layer, the dirt layer is dispersed, emulsified and stripped, the oil floats on the liquid level because the density of the oil is less than that of the cleaning liquid, the floating oil collecting funnel discharges floating oil into a floating oil collecting basin through a floating oil collecting pipe and is absorbed by an oil absorbing felt inside the floating oil collecting basin, when a part is taken out, the floating oil causes secondary pollution to the part, so that the part needs to be subjected to additional spray cleaning, the process is complicated, the labor capacity of workers is increased, and simultaneously, impurities and dirt with the density higher than that of the cleaning liquid are, the suction pump runs, the cleaning liquid is extracted and drained into the water return pipe, the cleaning liquid in the water return pipe is drained into the cleaning cylinder, water flow impacts the slow surface of the water retaining scraper, the water retaining scraper drives the dirt collecting roller to rotate by utilizing power brought by the water flow, the cambered surface of the water retaining scraper scrapes the wall, dirt is shoveled into a water drawing hole, the rotation of the dirt collecting roller enables the rotating shaft to drive the turbine to rotate in a water drawing channel, dirt and part of the cleaning liquid are pushed to enter the sewage discharge pipe and enter the filter box through the sewage discharge pipe, the dirt and impurities are collected into the collecting cavity, the cleaning liquid is filtered to an external filter layer, the dirt and impurities are filtered and sucked into the water return pipe by the suction pump to form a circulation, the dirt and impurities accumulated at the bottom of the cleaning cylinder are cleaned, equipment does not need.

Advantageous effects

1. Compared with the prior art, the floating oil collecting funnel discharges floating oil into the floating oil collecting basin through the floating oil collecting pipe and is absorbed by the oil absorbing felt inside the floating oil collecting basin, so that the floating oil is prevented from causing secondary pollution to parts when the parts are taken out, the parts do not need to be subjected to additional spray cleaning, the working procedures are simplified, and the labor capacity of workers is reduced.

2. Compared with the prior art, the cleaning machine has the advantages that the water suction pump operates to pump the cleaning liquid to be discharged into the water return pipe and the cleaning cylinder, the dirt collecting rollers circularly remove dirt and impurities at the bottom by utilizing power brought by water flow, the cleaning liquid is purified, equipment does not need to be closed, water does not need to be discharged, time is saved, and cleaning efficiency is improved.

Drawings

Other features, objects and advantages of the invention will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a front sectional view of the present invention;

FIG. 3 is a front sectional view of the wash bowl of the present invention;

FIG. 4 is a side sectional view of the wash bowl of the present invention;

FIG. 5 is a front cross-sectional view of a collection filter box of the present invention;

FIG. 6 is a side cross-sectional view of a dirt collection roller of the present invention.

In the figure: the device comprises a maintenance cover 1, a handle 2, a splash-proof cover 3, a control button 4, a machine body 5, a cleaning cylinder 51, a shell 511, a basket placing block 512, a dirt collecting roller 513, a water drawing channel a, a turbine b, a rotating shaft c, a fixing block d, a water blocking scraper 514, a fixing rod 515, a floating ball 516, a floating oil collecting funnel 517, a fixing ring 518, a limiting pipe 519, a water drawing hole 5110, a constant temperature pipe 52, an ultrasonic transducer 53, a sewage discharging pipe 54, a collecting filter box 55, a filter box 551, a collecting cavity 552, an anti-blocking slope 553, a filter layer 554, a block 555, an elastic element 556, a water return pipe 56, a water suction pump 57, a floating oil collecting basin 58, a floating oil collecting pipe 59, a moving wheel 6 and a cleaning door 7.

Detailed Description

In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.

Please refer to fig. 1: maintenance lid 1, handle 2, splashproof lid 3, control button 4, organism 5, removal wheel 6, clean door 7, its characterized in that: maintenance lid 1 is located clean 7 tops and organism 5 and keeps away from the one end hinge of splashproof lid 3 fixed, handle 2 welded fastening is in splashproof lid 3 front end upper surface, splashproof lid 3 imbeds in organism 5 and with organism 5 swing joint, the unchangeable movable mounting in organism 5 lower extreme of removal wheel 6 and organism 5 fixed distance, clean 7 through hinge mount movable mounting at organism 5 right-hand member, splashproof lid 3 prevents that the liquid in the wash bowl 51 from splashing 5 outsides or even the user on one's body, clean 7 is used for opening organism 5 right side, is convenient for change the filter cartridge 551 and the filter layer 554 of collecting in the rose box 55.

Please refer to fig. 2: organism 5 comprises washing tank 51, constant temperature pipe 52, ultrasonic transducer 53, blow off pipe 54, collection rose box 55, wet return 56, suction pump 57, oil slick collection basin 58, oil slick collection pipe 59, washing tank 51 and constant temperature pipe 52 are located same axis and with constant temperature pipe 52 clearance fit, constant temperature pipe 52 is located ultrasonic transducer 53 top cover and locates washing tank 51 lower extreme, ultrasonic transducer 53 fixed mounting is at the 5 lower extremes of organism, blow off pipe 54 is installed and is link up with collection rose box 55 in washing tank 51 both sides, it is parallel to each other with oil slick collection basin 58 to collect rose box 55 to be located oil slick collection basin 58 below, wet return 56 link up and run through washing tank 51 right side with collection rose box 55 upper end, suction pump 57 fixed mounting is in collection rose box 55 upper end, oil slick collection basin 58 is located washing tank 51 left side, the floating oil collecting pipe 59 penetrates the surface of the cleaning cylinder 51, and the constant temperature pipe 52 prevents the temperature of the liquid in the cleaning cylinder 51 from exceeding a certain threshold value, so that the cleaning effect is reduced.

Please refer to fig. 3-4: the cleaning cylinder 51 comprises a shell 511, a basket placing block 512, a dirt collecting roller 513, a water blocking scraper 514, a fixing rod 515, a floating ball 516, a floating oil collecting funnel 517, a fixing ring 518, a limiting pipe 519 and a water drawing hole 5110, wherein the basket placing block 512 and the shell 511 are of an integrated structure, the dirt collecting roller 513 is positioned at the lower end of the shell 511 and is in clearance fit with the shell 511, the water blocking scraper 514 is fixedly arranged on the surface of the dirt collecting roller 513, the fixing rod 515 is embedded and fixed on the surface of the floating oil collecting funnel 517, the floating balls 516 are distributed at four corners and are fixedly connected with the floating oil collecting funnel 517 through the fixing rod 515, the limiting pipe 519 and the fixing ring 518 are in clearance fit, the water drawing hole 5110 penetrates through the surface of the dirt collecting roller 513, the floating oil collecting funnel 517 collects the floating oil on the surface of the liquid, and the floating ball 516 enables the, the dirt collecting roller 513 sucks dirt and a part of liquid at the bottom of the cleaning cylinder 51 through rotation, the water blocking scraper 514 slowly receives the impact force of water flow sprayed from the water return pipe 56 to enable the dirt collecting roller 513 to rotate, and the cambered surface scrapes the wall and shovels a part of the dirt into the water drawing hole 5110.

Please refer to fig. 5: the collecting filter box 55 is composed of a filter box 551, a collecting cavity 552, an anti-blocking slope 553, a filter layer 554, a block 555 and an elastic element 556, wherein the filter box 551 is positioned at the left side of the filter layer 554, the collecting cavity 552 is positioned inside the filter box 551, the anti-blocking slope 553 is fixedly arranged inside the filter box 551, the filter layer 554 is positioned below the elastic element 556 and is parallel to the filter box 551, the block 555 is positioned at the right side of the filter box 551, the elastic element 556 is fixedly connected with the block 555, the filter box 551 collects and filters dirt and impurities discharged from the cylinder, and the anti-blocking slope 553 is provided with a slope with a radian to prevent dirt from accumulating at an inlet.

Please refer to fig. 6: the dirt collecting roller 513 comprises a water drawing channel a, a turbine b, a rotating shaft c and a fixed block d, wherein the turbine b is fixedly arranged on the surface of the rotating shaft c and is in clearance fit with the water drawing channel a, the rotating shaft c and the water drawing channel a are positioned on the same axis, the fixed block d is embedded and arranged on the surface of the water drawing channel a, and the turbine b discharges sucked dirt into the sewage discharge pipe 54.

The specific working process is as follows:

in order to inject cleaning liquid into a cleaning cylinder 51, a bearing ring is placed into a net basket, the net basket is placed on a net basket placing block 512, a floating oil collecting funnel 517 is placed on the liquid level, a floating ball 516 enables the floating oil to float on the liquid level and is improved along with the improvement of the liquid level, an ultrasonic transducer 53 is started, the ultrasonic oscillation cleaning liquid generates negative pressure small bubble blasting to impact a dirt layer, the dirt layer is dispersed, emulsified and stripped, the oil floats on the liquid level because the density of the oil is less than that of the cleaning liquid, the floating oil collecting funnel 517 discharges floating oil into a floating oil collecting basin 58 through a floating oil collecting pipe 59 to be absorbed by an oil absorbing felt inside the floating oil collecting basin, and when a part is taken out, the floating oil causes secondary pollution to the part, so that the part needs to be subjected to additional spray cleaning, the working procedures are complicated, the labor capacity of workers is increased, and simultaneously, impurities and dirt with the density higher than that of the cleaning liquid are, the water pump 57 operates to pump the cleaning liquid to be drained into the water return pipe 56, the cleaning liquid in the water return pipe 56 is drained into the cleaning cylinder 51, the water flow impacts the slow surface of the water blocking scraper 514, the water blocking scraper 514 drives the dirt collecting roller 513 to rotate by utilizing the power brought by the water flow, the cambered surface of the dirt collecting roller 513 scrapes the wall to scoop the dirt into the water suction hole 5110, the rotation of the dirt collecting roller 513 enables the rotating shaft c to drive the turbine b to rotate in the water suction channel a, dirt and part of the cleaning liquid are pushed to enter the dirt discharge pipe 54 and enter the filter box 551 through the dirt discharge pipe 54, the dirt and impurities are collected into the collecting cavity 552, the cleaning liquid is filtered to the external filter layer 554 and is filtered by the water pump 57 to be sucked into the water return pipe 56 through filtering, a circulation is formed, the dirt and impurities accumulated at the bottom of the cleaning cylinder 51 are cleaned without closing equipment.

The invention solves the problem that the floating oil is removed through the mutual combination of the components, so that the floating oil can avoid secondary pollution to the parts when the parts are taken out, the parts do not need to be subjected to additional spray cleaning, the working procedure is simplified, the labor capacity of workers is reduced, the cleaning liquid is pumped and discharged into the water return pipe 56 by the operation of the water suction pump 57 and is introduced into the cleaning cylinder 51, the dirt collecting roller 513 circularly removes dirt and impurities at the bottom by utilizing the power brought by water flow, the cleaning liquid is purified, the equipment does not need to be closed, the water does not need to be discharged, the time is saved, and the cleaning efficiency is improved.

The foregoing merely illustrates the principles and preferred embodiments of the invention and many variations and modifications may be made by those skilled in the art in light of the foregoing disclosure, which are intended to be within the scope of the invention.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims

1. The utility model provides a bearing ring ultrasonic cleaning treatment facility of circulation self-cleaning, its structure is including maintenance lid (1), handle (2), splashproof lid (3), control button (4), organism (5), removal wheel (6), clean door (7), its characterized in that: the maintenance cover (1) is located above the cleaning door (7) and is hinged and fixed with one end, far away from the splash-proof cover (3), of the machine body (5), the handle (2) is welded and fixed on the upper surface of the front end of the splash-proof cover (3), the splash-proof cover (3) is embedded into the machine body (5) and is movably hinged with the machine body (5), the fixed distance between the moving wheel (6) and the machine body (5) is unchanged, the moving wheel is movably mounted at the lower end of the machine body (5), and the cleaning door (7) is movably mounted at the right end of the machine body (5) through a hinge seat;

the machine body (5) consists of a cleaning cylinder (51), a constant temperature pipe (52), an ultrasonic transducer (53), a blow-off pipe (54), a collecting filter box (55), a water return pipe (56), a water suction pump (57), a floating oil collecting basin (58) and a floating oil collecting pipe (59), wherein the cleaning cylinder (51) and the constant temperature pipe (52) are positioned on the same axis and are in clearance fit with the constant temperature pipe (52), the constant temperature pipe (52) is positioned at the lower end of the cleaning cylinder (51) above the ultrasonic transducer (53), the ultrasonic transducer (53) is fixedly arranged at the lower end of the machine body (5), the blow-off pipe (54) is arranged at the two sides of the cleaning cylinder (51) and is communicated with the collecting filter box (55), the collecting filter box (55) is positioned below the floating oil collecting basin (58) and is parallel to the floating oil collecting basin (58), the water return pipe (56) is communicated with the upper end of the collecting filter box (55) and runs through the right side of, the water pump (57) is fixedly arranged at the upper end of the collecting and filtering box (55), the floating oil collecting basin (58) is positioned at the left side of the cleaning cylinder (51), and the floating oil collecting pipe (59) penetrates through the surface of the cleaning cylinder (51);

the cleaning cylinder (51) consists of a shell (511), a basket placing block (512), a dirt collecting roller (513), a water retaining scraper (514), a fixed rod (515), a floating ball (516), a floating oil collecting funnel (517), a fixed ring (518), a limiting pipe (519) and a water drawing hole (5110), the basket placing block (512) and the shell (511) are of an integrated structure, the dirt collecting roller (513) is positioned at the lower end of the shell (511) and is in clearance fit with the shell (511), the water-retaining scraper (514) is fixedly arranged on the surface of the dirt collecting roller (513), the fixed rod (515) is embedded and fixed on the surface of the floating oil collecting funnel (517), the floating balls (516) are distributed at four corners and are fixedly connected with a floating oil collecting funnel (517) through fixing rods (515), the limiting pipe (519) is in clearance fit with the fixing ring (518), and the water suction holes (5110) penetrate through the surface of the dirt collecting roller (513);

the water suction pump (57) operates to pump cleaning liquid to be drained into the water return pipe (56), the cleaning liquid in the water return pipe (56) is drained into the cleaning cylinder (51), water flow impacts the slow surface of the water retaining scraper (514), the water retaining scraper (514) drives the dirt collecting roller (513) to rotate by utilizing power brought by the water flow, the cambered surface of the water retaining scraper scrapes the wall, and dirt is shoveled into the water suction hole (5110).

2. The apparatus of claim 1, wherein the ultrasonic cleaning treatment of the bearing ring comprises: collect rose box (55) by filter cartridge (551), collect chamber (552), prevent stifled domatic (553), filter layer (554), dog (555), elastic element (556) and constitute, filter cartridge (551) are located filter layer (554) left side, it is inside that collection chamber (552) are located filter cartridge (551), prevent stifled domatic (553) fixed mounting in filter cartridge (551) inside, filter layer (554) are located elastic element (556) below and are parallel to each other with filter cartridge (551), dog (555) are located filter cartridge (551) right side, elastic element (556) and dog (555) fixed connection.

3. The apparatus of claim 1, wherein the ultrasonic cleaning treatment of the bearing ring comprises: the dirt collecting roller (513) comprises a water drawing channel (a), a turbine (b), a rotating shaft (c) and a fixing block (d), wherein the turbine (b) is fixedly arranged on the surface of the rotating shaft (c) and is in clearance fit with the water drawing channel (a), the rotating shaft (c) and the water drawing channel (a) are located on the same axis, and the fixing block (d) is embedded and arranged on the surface of the water drawing channel (a).