CN117071219A - Fabric cleaning device and cleaning method for textile production - Google Patents

Fabric cleaning device and cleaning method for textile production Download PDF

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Publication number
CN117071219A
CN117071219A CN202311330167.XA CN202311330167A CN117071219A CN 117071219 A CN117071219 A CN 117071219A CN 202311330167 A CN202311330167 A CN 202311330167A CN 117071219 A CN117071219 A CN 117071219A
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CN
China
Prior art keywords
tank
cleaning
water
fabric
water pump
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202311330167.XA
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Chinese (zh)
Inventor
田丽
宋慎群
周莉
黄惠标
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Jiangsu Kangyichen Life Technology Co ltd
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Jiangsu Kangyichen Life Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by Jiangsu Kangyichen Life Technology Co ltd filed Critical Jiangsu Kangyichen Life Technology Co ltd
Priority to CN202311330167.XA priority Critical patent/CN117071219A/en
Publication of CN117071219A publication Critical patent/CN117071219A/en
Pending legal-status Critical Current

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Classifications

    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/10Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B13/00Treatment of textile materials with liquids, gases or vapours with aid of vibration
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
    • D06B23/22Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for heating
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/10Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
    • D06B3/20Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics with means to improve the circulation of the treating material on the surface of the fabric
    • D06B3/205Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics with means to improve the circulation of the treating material on the surface of the fabric by vibrating
    • D06B3/206Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics with means to improve the circulation of the treating material on the surface of the fabric by vibrating the textile material

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Cleaning By Liquid Or Steam (AREA)

Abstract

本发明公开了一种纺织生产用面料清洗装置及清洗方法,涉及纺织面料清洗技术领域,包括机架、清洗槽、输送组件、刷轮机构、除垢机构以及清洗系统,其中所述清洗槽包括左槽、凸台和右槽,所述输送组件包括两组驱动滚轮以及与之配合连接的驱动装置,所述刷轮机构配合凸台设置,包括两组驱动气缸、两块滑板以及刷轮组件,所述滑板底部对应凸台两侧设置有齿条,所述除垢机构包括超声波发生器、数个转动齿轮和刮轮,其中所述超声波发生器设置在清洗槽底部,所述转动齿轮转动设置在清洗槽内壁上且与齿条齿配合,所述刮轮两端固定在对应的转动齿轮内部。本发明可有效清除清洗槽底部以及内部其余配件表面沉积污垢,提高了面料清洗质量。

The invention discloses a fabric cleaning device and cleaning method for textile production, which relates to the technical field of textile fabric cleaning. It includes a frame, a cleaning tank, a conveying component, a brush wheel mechanism, a descaling mechanism and a cleaning system, wherein the cleaning tank includes The left trough, the boss and the right trough, the conveying assembly includes two sets of driving rollers and a driving device that is mated with them. The brush wheel mechanism is arranged with the boss and includes two sets of driving cylinders, two sliding plates and a brush wheel assembly. , the bottom of the slide plate is provided with racks on both sides of the corresponding boss, the descaling mechanism includes an ultrasonic generator, several rotating gears and scrapers, wherein the ultrasonic generator is arranged at the bottom of the cleaning tank, and the rotating gear rotates It is arranged on the inner wall of the cleaning tank and cooperates with the rack teeth. The two ends of the scraper wheel are fixed inside the corresponding rotating gear. The invention can effectively remove dirt deposited on the bottom of the cleaning tank and the surfaces of other internal accessories, thereby improving the quality of fabric cleaning.

Description

Fabric cleaning device and method for textile production
Technical Field
The invention relates to the technical field of textile fabric cleaning, in particular to a fabric cleaning device and a fabric cleaning method for textile production.
Background
The fiber is immersed in an aqueous dye solution at a certain temperature, the dye moves from the aqueous phase to the fiber, the amount of dye in the water gradually decreases, and after a period of time, the fiber reaches an equilibrium state. The dye that is reduced in water is the dye that migrates up the fiber. The removal of the fiber at any time, even if twisted, leaves the dye in the fiber and simply does not completely detach the dye from the fiber, a phenomenon in which the dye is incorporated into the fiber is called dyeing. Except for the full-coating printing process, the fabrics are subjected to printing and steaming and then are subjected to washing so as to achieve the purposes of removing raw paste and floating color, displaying clear and bright patterns according to the hand feeling of the compound fabrics and ensuring good color fastness.
The washing process of dyed fabrics is roughly divided into three stages of puffing, diffusion and stabilization. Puffing: i.e. the stage of the washing liquor fully wetting and penetrating the fabric and serosa to expand the serosa and the fiber. Diffusion stage: i.e. the stage in which the flooding, raw paste separates from the fabric and diffuses into the wash liquor. Stabilization phase: i.e. a stage in which dirt that diffuses into the wash liquor is prevented from re-adsorbing or depositing onto the fabric.
Generally, fabric is cleaned by a cleaning machine or a cleaning pool in a pipelining mode, the fabric is input to a cleaning device in a cleaning mode, the fabric is immersed in cleaning liquid, dirt on the surface of the fabric is removed through a structure arranged in the cleaning device, namely, external force is used for removing the dirt wrapped in the cleaning liquid, the dirt is slowly deposited to the bottom of the cleaning device, and although the cleaning liquid can be continuously replaced, the deposited dirt can influence the subsequent cleaning quality.
Disclosure of Invention
The invention aims to provide a fabric cleaning device and a cleaning method for textile production, which are used for solving the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: the utility model provides a surface fabric belt cleaning device and cleaning method for textile production, includes frame, washing tank, conveying component, brush wheel mechanism, descaling mechanism and cleaning system, wherein the washing tank includes left groove, boss and right groove, boss fixed connection is between left groove, right groove, conveying component includes two sets of driving roller and the drive arrangement who cooperates with it and be connected, two sets of driving roller cooperate left groove, right groove setting respectively, brush wheel mechanism cooperates the boss setting, including two sets of actuating cylinder, two slides and brush wheel subassembly, wherein the slide sets up on the washing tank of both sides and with actuating cylinder's drive end fixed connection, the brush wheel subassembly is fixed between two slides, slide bottom corresponds the boss both sides and is provided with the rack, descaling mechanism includes supersonic generator, several rotation gear and scraping wheel, wherein supersonic generator sets up in the washing tank bottom, rotation gear rotates and sets up on the washing tank inner wall and cooperates with the rack tooth, the scraping wheel both ends are fixed inside corresponding rotation gear, cleaning system cooperates with the washing tank, is suitable for control washing process and hydrologic cycle.
Further, the scraping wheel comprises a first rotating shaft and a plurality of scraping blades, wherein the scraping blades are circumferentially arranged on the surface of the corresponding first rotating shaft and are elastically arranged.
Further, the length of the wiper blade is greater than the distance to the bottom of the sink to ensure that the wiper blade is in sufficient contact with the bottom of the sink.
Further, the brush wheel assembly comprises three groups of fixed bearings, a second rotating shaft, a connecting plate, a brush and springs, wherein a plurality of springs are connected between the second rotating shaft and the fixed bearings, the circumference of the connecting plate is fixed on the surface of the second rotating shaft, and the brush is fixed on the connecting plate.
Further, the second pivot is middle high, the both sides is low to be set up, and the surface fabric is introduced by the upside of a second pivot in the outside, and through the second pivot downside in the centre, draws forth from the second pivot below of opposite side at last, the link plate is used for adjusting the distance of brush and surface fabric, sets up according to actual surface fabric thickness, ensures that the brush can contact the surface fabric, can drive the second pivot and rotate when the surface fabric moves, and the application of force in the spring reaches certain pulling force after, and the spring can reverse drive second pivot turn back home position for the brush rotates along the opposite direction that the surface fabric removed and cleans surface dirt, and the cleaning performance is more ideal.
Further, when the driving roller is arranged, the periphery of the driving roller is provided with a circle of protruding grooves, and the sliding position of the sliding plate is in the middle area of the two grooves and can be regarded as a sliding rail of the sliding plate.
Further, cleaning system includes water tank, valve one, input water pump, spray assembly, valve two, output water pump one, valve three, rose box one, valve four, valve five, output water pump two, water purifier, valve six, valve seven, rose box two, electric heating nest of tubes and information acquisition module constitution, wherein the output of water tank connects the input of input water pump, valve one sets up on the pipeline between water tank and input water pump, spray assembly and right side groove are connected respectively to the output of input water pump, spray assembly fixes in the left tank, the input intercommunication left tank bottom of output water pump one, valve two sets up on the connecting tube between output water pump one and the left tank, the input of rose box one communicates with the output of output water pump one, valve three sets up on the connecting tube between rose box one and output water pump one, the output of rose box one is connected with the input water pump input side, valve four sets up on the pipeline of rose box one output side, output water pump two intercommunication left tank, right side groove and valve top are connected with the water purifier, seven sets up the pipeline and is connected with the input of water pump one and is connected with the filter box two, the filter box is connected with the input of water pump one, seven is connected with the input of water pump input side of input water pump, the filter box is connected with the input of water pump one.
Further, the valve is preferably an electromagnetic valve, the information acquisition module adopts a camera device applicable to underwater shooting, the filter box is used for coarse filtration, a filter screen is arranged in the filter box, fixed particles which are not dissolved in the water body can be filtered, the filter box is used for fine filtration, a multistage adsorption material layer is arranged in the filter box, most of impurities in the water body can be filtered, and the water purifier is mainly used for purifying bacteria possibly bred in the water body.
The specific using method is as follows:
s1, feeding: leading the fabric into a conveying assembly, opening a valve I, starting an input water pump, pumping quantitative water from a water tank, conveying the quantitative water to a left tank and a right tank, and starting an electric heating pipe group to heat cleaning water;
s2, washing: after the fabric cleaning machine is ready, the conveying assembly is started to drive the fabric to slowly advance, and meanwhile the brush wheel mechanism is started to enable the driving cylinder to move up and down to continuously tighten and loosen the fabric, the brush can brush dirt on the surface of the fabric, and meanwhile the brush wheel mechanism can play a role in beating the surface of the fabric, so that the cleaning effect is better;
s3, discharging: discharging the cleaned fabric from the other side under the driving of the conveying component;
s4, primary descaling: after the discharging is finished, the ultrasonic generator is started, and the driving cylinder is controlled to move up and down to drive the rack to move up and down so as to drive each rotating gear to rotate in the forward direction or the reverse direction, so that the scraping blade can scrape dirt at the bottom to assist the ultrasonic generator;
s5, secondary descaling: when the information acquisition module detects that the attachment rate of dirt at the bottom of the cleaning tank is lower than 50%, an output water pump I is started, water in the cleaning tank is pumped to a first filter tank I, and the water is conveyed to the cleaning tank again by an input water pump after coarse filtration to continue cleaning;
s6, treating polluted water: when the information acquisition module detects that the attachment rate of dirt at the bottom of the cleaning tank is lower than 5%, the output water pump II is started, water in the cleaning tank is extracted to the water purifier and the filter tank II for fine filtration, most of impurities and bacteria in the water are filtered, and the water is conveyed back to the water tank again.
Compared with the prior art, the invention has the following beneficial effects: the brush wheel mechanism and the descaling mechanism are arranged, the driving cylinder of the brush wheel mechanism drives the rack of the sliding plate to move up and down, driving force is provided for the scraping wheel of the descaling mechanism, and the scraping wheel is matched with the ultrasonic generator, so that firm dirt at the bottom of the cleaning tank can be cleaned, other accessories in the cleaning tank can be cleaned together, the water body cleanliness of the next fabric cleaning can be ensured, and the fabric cleaning quality is improved; through being provided with brush wheel mechanism, can drive the second pivot and rotate when the surface fabric removes, force in the spring, reach certain pulling force after, the spring can reverse drive second pivot and turn back to the home position for the brush rotates along the opposite direction that the surface fabric removed and cleans surface dirt, and the cleaning performance is more ideal.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a cross-sectional view of the present invention;
FIG. 3 is a schematic view of a brush wheel assembly of the present invention;
FIG. 4 is a partial schematic view of the brush wheel assembly and descaling mechanism of the present invention;
FIG. 5 is a schematic view of a cleaning system of the present invention;
in the figure: 1. a frame; 2. a cleaning tank; 21. a left groove; 22. a boss; 23. a right groove; 3. a transport assembly; 31. driving the roller; 32. a driving device; 4. a brush wheel mechanism; 41. a driving cylinder; 42. a slide plate; 421. a rack; 43. a brush wheel assembly; 431. fixing a bearing; 432. a second rotating shaft; 433. a splice plate; 434. a brush; 435. a spring; 5. a scale removal mechanism; 51. an ultrasonic generator; 52. rotating the gear; 53. scraping wheel; 531. a first rotating shaft; 532. a wiper blade; 6. a fabric; 701. a water tank; 702. a valve I; 703. inputting a water pump; 704. a spray assembly; 705. a second valve; 706. outputting a first water pump; 707. a third valve; 708. a first filter box; 709. a valve IV; 710. a fifth valve; 711. an output water pump II; 712. a water purifier; 713. a valve six; 714. a valve seven; 715. a second filter box; 716. an electric heating tube group.
Detailed Description
The technical scheme of the present invention is further described in non-limiting detail below with reference to the preferred embodiments and the accompanying drawings. It will be apparent that the described embodiments are only some, but not all, embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-5, the present invention provides the following technical solutions: the utility model provides a surface fabric belt cleaning device and cleaning method for textile production, which comprises a frame 1, washing tank 2, conveying assembly 3, brush wheel mechanism 4, scale removal mechanism 5 and cleaning system, wherein washing tank 2 includes left groove 21, boss 22 and right groove 23, boss 22 fixed connection is between left groove 21, right groove 23, conveying assembly 3 includes two sets of driving roller 31 and the drive arrangement 32 of cooperation connection therewith, two sets of driving roller 31 cooperate left groove 21 respectively, right groove 23 setting respectively, brush wheel mechanism 4 cooperates boss 22 setting, including two sets of actuating cylinder 41, two slide plates 42 and brush wheel subassembly 43, wherein slide plate 42 sets up on the washing tank 2 of both sides and with the drive end fixed connection of actuating cylinder 41, brush wheel subassembly 43 is fixed between two slide plates 42, slide plate 42 bottom corresponds boss 22 both sides and is provided with rack 421, scale removal mechanism 5 includes supersonic generator 51, a plurality of rotation gear 52 and scraping wheel 53, wherein supersonic generator 51 sets up in 2 bottom, rotation gear 52 rotation sets up on washing tank 2 inner wall and cooperates with rack 421 tooth, scraping wheel 53 both ends are fixed in corresponding rotation gear 52, be fit inside washing tank 2 and cleaning system is suitable for controlling the circulation process.
What needs to be stated is: the conveying component 3 is an input and output structure for driving the fabric 6, the two groups of driving rollers 31 are synchronously and co-directionally rotated under the driving of the connected driving device 32, and the connection mode between the driving rollers 31 and the driving device 32 is preferably but not limited to gear and belt pulley transmission; the fabric 6 is input to the brush wheel assembly 43 from the lower part of the driving roller 31 of the left groove 21, and then is output from the lower part of the driving roller 31 of the right groove 23, the brush wheel mechanism 4 is a cleaning structure of the fabric 6, the descaling mechanism 5 is a cleaning structure of the cleaning tank 2, the rotating gear 52 drives the scraping wheel 53 to rotate forward or backward under the driving of the rack 421, so that deposited dirt at the bottom of the cleaning tank 2 is scraped, the scraping wheel 53 is used for assisting descaling, the ultrasonic generator 51 is a main descaling component, and after the ultrasonic generator is started, the surface of a hard component in the cleaning tank 2 is subjected to ultrasonic cleaning to keep clean.
The scraping wheel 53 comprises a first rotating shaft 531 and a plurality of scraping blades 532, wherein the scraping blades 532 are circumferentially arranged on the surface of the corresponding first rotating shaft 531 and are elastically arranged. What needs to be stated is: the length of the wiper blade 532 is greater than the distance to the bottom of the wash bowl 2 to ensure that the wiper blade 532 is in sufficient contact with the bottom of the wash bowl 2.
The brush wheel assembly 43 comprises three groups of fixed bearings 431, a second rotating shaft 432, a connecting plate 433, a brush 434 and springs 435, wherein a plurality of springs 435 are connected between the second rotating shaft 432 and the fixed bearings 431, the connecting plate 433 is circumferentially fixed on the surface of the second rotating shaft 432, and the brush 434 is fixed on the connecting plate 433.
In actual operation: three groups of second rotating shafts 432 are arranged in a middle high mode and a two-side low mode, the fabric 6 is led in from the upper side of one second rotating shaft 432 on the outer side, is led out from the lower side of the second rotating shaft 432 on the middle mode, finally is led out from the lower side of the second rotating shaft 432 on the other side, the connecting plate 433 is used for adjusting the distance between the hairbrush 434 and the fabric 6, the arrangement is carried out according to the actual thickness of the fabric 6, the hairbrush 434 is ensured to be capable of contacting the surface of the fabric 6, when the fabric 6 moves, the second rotating shaft 432 is driven to rotate, the spring 435 is applied to force, after a certain pulling force is achieved, the spring 435 reversely drives the second rotating shaft 432 to rotate to the original position, the hairbrush 434 rotates along the opposite direction of the movement of the fabric 6 to clean surface dirt, and the cleaning effect is more ideal.
When the two sets of driving rollers 31 are arranged, the periphery of the two sets of driving rollers is provided with a circle of protruding grooves, and the sliding position of the sliding plate 42 is in the middle area of the two grooves, so that the two sets of driving rollers can be regarded as sliding rails of the sliding plate 42.
The cleaning system comprises a water tank 701, a first valve 702, an input water pump 703, a spray assembly 704, a second valve 705, a first output water pump 706, a third valve 707, a first filter tank 708, a fourth valve 709, a fifth valve 710, a second output water pump 711, a water purifier 712, a sixth valve 713, a seventh valve 714, a second filter tank 715, an electric heating tube group 716 and an information acquisition module, wherein the output end of the water tank 701 is connected with the input end of the input water pump 703, the first valve 702 is arranged on a connecting pipeline between the water tank 701 and the input water pump 703, the output end of the input water pump 703 is respectively connected with the spray assembly 704 and the right groove 23, the spray assembly 704 is fixed in the left groove 21, the input end of the first output water pump 706 is communicated with the bottom of the left groove 21, the second valve 705 is arranged on a connecting pipeline between the first output water pump 706 and the left groove 21, the input end of the first filter tank 708 is communicated with the output end of the first output water pump 706, valve three 707 is arranged on the connecting pipeline between the first filter tank 708 and the first output water pump 706, the output end of the first filter tank 708 is connected with the input side of the input water pump 703, valve four 709 is arranged on the pipeline on the output side of the first filter tank 708, the second output water pump 711 is respectively communicated with the bottoms of the left tank 21 and the right tank 23, a valve five 710 is arranged on the connecting pipeline, the input end of the water purifier 712 is connected with the output end of the second output water pump 711, the output end of the water purifier 712 is connected with the input end of the first output water pump 706, a valve six 713 is arranged on the connecting pipeline, the input end of the second filter tank 715 is connected with the output end of the first output water pump 706, a valve seven 714 is arranged on the connecting pipeline, the output end of the second filter tank 715 is connected with the input end of the water tank 701, an electric heating tube set 716 is arranged in the right tank 23 and is used for heating water bodies, and the information acquisition module is used for acquiring water bodies in the left tank 21, the dirt adhering to the bottom of the right groove 23.
Above-mentioned each valve is the solenoid valve preferably, and information acquisition module adopts the camera device that can be applicable to shooting under water, and rose box one 708 is used for coarse filtration, and inside is provided with the filter screen, can filter the fixed granule that does not dissolve in the water, and rose box two 715 are used for fine filtration, and inside is provided with multistage adsorption material layer, can filter most impurity in the water, and water purifier 712 mainly is used for purifying the bacterium that probably breeds in the water.
The specific implementation method is as follows:
s1, feeding: introducing the fabric 6 into the conveying assembly 3, opening a valve I702, starting an input water pump 703, extracting quantitative water from the water tank 701, conveying the quantitative water to the left tank 21 and the right tank 23, and starting an electric heating tube group 716 to heat cleaning water;
s2, washing: after the fabric cleaning machine is ready, the conveying assembly 3 is started to drive the fabric 6 to slowly travel, and meanwhile the brush wheel mechanism 4 is started to enable the driving cylinder 41 to move up and down to continuously tighten and loosen the fabric 6, the brush 434 can brush dirt on the surface of the fabric 6, and meanwhile the brush wheel mechanism 4 can play a role in beating the surface of the fabric 6, so that the cleaning effect is better;
s3, discharging: the washed fabric 6 is discharged from the other side under the drive of the conveying component 3;
s4, primary descaling: after the discharging is finished, the ultrasonic generator 51 is started, and meanwhile, the driving cylinder 41 is controlled to move up and down to drive the rack 421 to move up and down so as to drive each rotary gear 52 to rotate in the forward direction or the reverse direction, so that the scraping blade 532 can scrape dirt at the bottom to assist the ultrasonic generator 51;
s5, secondary descaling: when the information acquisition module detects that the attachment rate of dirt at the bottom of the cleaning tank 2 is lower than 50%, the first output water pump 706 is started, water in the cleaning tank is pumped to the first filter tank 708, and is conveyed to the cleaning tank 2 again by the input water pump 703 after coarse filtration for continuous cleaning;
s6, treating polluted water: when the information acquisition module detects that the attachment rate of dirt at the bottom of the cleaning tank 2 is lower than 5%, the second water pump 711 is started, the water body in the cleaning tank is extracted to the water purifier 712, the second filter tank 715 for fine filtration, most of impurities and bacteria in the water body are filtered, and the water body is conveyed back to the water tank 701 again.
Specifically, the water quantity input in the step S1 should meet that the water level should be higher than the surface of the fabric 6, and the heating water temperature of the electric heating tube group 716 is 60-90 ℃.
In the step S4, when the ultrasonic cleaning is performed, the heating water temperature of the electric heating tube group 716 should be adjusted to 50-60 ℃, the ultrasonic cleaning can be applied to the cleaning tank 2, and the cleaning effect can be achieved on the surfaces of the components arranged in the cleaning tank 2, such as the electric heating tube group 716 and the scraping blade 532, so that the problem that dirt adheres to the surfaces of other components after long-term working can be effectively solved.
The scale adhesion rate in S5 and S6 is calculated as follows: the area of each dirt block is collected by the information collection module、.......N is a positive integer, and the total adhesion area w= is determined>Wherein i is the number of dirt blocks, n is the total number of dirt blocks, and the bottom area of the cleaning tank 2 is set to be C, the dirt adhesion rate is +.>00%。
In the description of the present invention, it should be understood that the directions or positional relationships indicated by the terms "upper", "lower", "front", "rear", "left", "right", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Finally, it should be pointed out that: the above embodiments are only for illustrating the technical solution of the present invention, and are not limiting. Although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may be modified or some technical features may be equivalently replaced, and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims (10)

1.一种纺织生产用面料清洗装置,其特征在于:包括:1. A fabric cleaning device for textile production, characterized in that it comprises: 机架(1)、清洗槽(2)、输送组件(3)、刷轮机构(4)、除垢机构(5)以及清洗系统,其中所述清洗槽(2)包括左槽(21)、凸台(22)和右槽(23),所述凸台(22)固定连接在左槽(21)、右槽(23)之间,所述输送组件(3)包括两组驱动滚轮(31)以及与之配合连接的驱动装置(32),两组驱动滚轮(31)分别配合左槽(21)、右槽(23)设置,所述刷轮机构(4)配合凸台(22)设置,包括两组驱动气缸(41)、两块滑板(42)以及刷轮组件(43),其中所述滑板(42)设置在两侧的清洗槽(2)上且与驱动气缸(41)的驱动端固定连接,所述刷轮组件(43)固定在两块滑板(42)之间,所述滑板(42)底部对应凸台(22)两侧设置有齿条(421),所述除垢机构(5)包括超声波发生器(51)、数个转动齿轮(52)和刮轮(53),其中所述超声波发生器(51)设置在清洗槽(2)底部,所述转动齿轮(52)转动设置在清洗槽(2)内壁上且与齿条(421)齿配合,所述刮轮(53)两端固定在对应的转动齿轮(52)内部,所述清洗系统与清洗槽(2)配合,适于控制清洗过程以及水循环;The system comprises a frame (1), a cleaning tank (2), a conveying assembly (3), a brush wheel mechanism (4), a descaling mechanism (5), and a cleaning system. The cleaning tank (2) includes a left groove (21), a boss (22), and a right groove (23). The boss (22) is fixedly connected between the left groove (21) and the right groove (23). The conveying assembly (3) includes two sets of drive rollers (31) and a drive device (32) connected thereto. The two sets of drive rollers (31) are respectively set to cooperate with the left groove (21) and the right groove (23). The brush wheel mechanism (4) is set to cooperate with the boss (22) and includes two sets of drive cylinders (41), two slide plates (42), and a brush wheel assembly (43). The slide plates (42) are set on both sides. The cleaning system is fixedly connected to the driving end of the driving cylinder (41) on the cleaning tank (2). The brush wheel assembly (43) is fixed between two sliding plates (42). The bottom of the sliding plate (42) is provided with racks (421) on both sides of the corresponding boss (22). The descaling mechanism (5) includes an ultrasonic generator (51), several rotating gears (52) and a scraper (53). The ultrasonic generator (51) is located at the bottom of the cleaning tank (2). The rotating gears (52) are rotatably located on the inner wall of the cleaning tank (2) and mesh with the racks (421). The scraper (53) is fixed at both ends inside the corresponding rotating gears (52). The cleaning system is coordinated with the cleaning tank (2) and is suitable for controlling the cleaning process and water circulation. 所述刮轮(53)包括第一转轴(531)和数个刮片(532),其中所述刮片(532)圆周设置在相应的第一转轴(531)表面且为弹性设置。The scraper (53) includes a first rotating shaft (531) and several scraper blades (532), wherein the scraper blades (532) are circumferentially arranged on the surface of the corresponding first rotating shaft (531) and are elastically arranged. 2.根据权利要求1所述的一种纺织生产用面料清洗装置,其特征在于:2. The fabric cleaning device for textile production according to claim 1, characterized in that: 所述刮片(532)的长度要大于到达清洗槽(2)底部的距离以确保刮片(532)能够充分接触到清洗槽(2)底部。The length of the scraper (532) must be greater than the distance to the bottom of the cleaning tank (2) to ensure that the scraper (532) can fully contact the bottom of the cleaning tank (2). 3.根据权利要求2所述的一种纺织生产用面料清洗装置,其特征在于:3. The fabric cleaning device for textile production according to claim 2, characterized in that: 所述刷轮组件(43)包括三组固定轴承(431)、第二转轴(432)、衔接板(433)、毛刷(434)以及弹簧(435)构成,其中所述第二转轴(432)与固定轴承(431)之间连接有若干弹簧(435),所述衔接板(433)圆周固定在第二转轴(432)表面,所述毛刷(434)固定在衔接板(433)上。The brush wheel assembly (43) comprises three sets of fixed bearings (431), a second rotating shaft (432), a connecting plate (433), a brush (434), and springs (435). The second rotating shaft (432) is connected to the fixed bearings (431) by several springs (435). The connecting plate (433) is circumferentially fixed to the surface of the second rotating shaft (432), and the brush (434) is fixed on the connecting plate (433). 4.根据权利要求3所述的一种纺织生产用面料清洗装置,其特征在于:4. The fabric cleaning device for textile production according to claim 3, characterized in that: 所述第二转轴(432)为中间高、两侧低设置,面料(6)由外侧一个第二转轴(432)的上侧引入,经过中间的第二转轴(432)下侧,最后从另一侧的第二转轴(432)下方引出,所述衔接板(433)用于调节毛刷(434)与面料(6)的距离。The second pivot (432) is set with the middle high and the two sides low. The fabric (6) is introduced from the upper side of the outer second pivot (432), passes under the middle second pivot (432), and finally comes out from the lower side of the other second pivot (432). The connecting plate (433) is used to adjust the distance between the brush (434) and the fabric (6). 5.根据权利要求4所述的一种纺织生产用面料清洗装置,其特征在于:5. A fabric cleaning device for textile production according to claim 4, characterized in that: 所述清洗系统包括水箱(701)、阀门一(702)、输入水泵(703)、喷淋组件(704)、阀门二(705)、输出水泵一(706)、阀门三(707)、过滤箱一(708)、阀门四(709)、阀门五(710)、输出水泵二(711)、净水器(712)、阀门六(713)、阀门七(714)、过滤箱二(715)、电加热管组(716)以及信息采集模块构成,其中所述水箱(701)的输出端连接输入水泵(703)的输入端,所述输入水泵(703)的输出端分别连接喷淋组件(704)以及右槽(23),所述喷淋组件(704)固定在左槽(21)内,所述输出水泵一(706)的输入端连通左槽(21)底部,所述过滤箱一(708)的输入端与输出水泵一(706)的输出端连通,所述过滤箱一(708)的输出端与输入水泵(703)输入侧连接,所述输出水泵二(711)分别连通左槽(21)、右槽(23)底部,所述净水器(712)输入端与输出水泵二(711)的输出端连接,所述净水器(712)输出端与输出水泵一(706)的输入端连接,所述过滤箱二(715)的输入端与输出水泵一(706)的输出端连接,所述过滤箱二(715)的输出端与水箱(701)的输入端连接。The cleaning system comprises a water tank (701), valve one (702), an input water pump (703), a spray assembly (704), valve two (705), an output water pump one (706), valve three (707), a filter box one (708), valve four (709), valve five (710), an output water pump two (711), a water purifier (712), valve six (713), valve seven (714), a filter box two (715), an electric heating tube assembly (716), and an information acquisition module. The output end of the water tank (701) is connected to the input end of the input water pump (703), and the output end of the input water pump (703) is connected to the spray assembly (704) and the right tank (23) respectively. The spray assembly (704) is fixed on the left... Inside the tank (21), the input end of the first output water pump (706) is connected to the bottom of the left tank (21), the input end of the first filter box (708) is connected to the output end of the first output water pump (706), the output end of the first filter box (708) is connected to the input side of the input water pump (703), the second output water pump (711) is connected to the bottom of the left tank (21) and the right tank (23) respectively, the input end of the water purifier (712) is connected to the output end of the second output water pump (711), the output end of the water purifier (712) is connected to the input end of the first output water pump (706), the input end of the second filter box (715) is connected to the output end of the first output water pump (706), and the output end of the second filter box (715) is connected to the input end of the water tank (701). 6.根据权利要求5所述的一种纺织生产用面料清洗装置,其特征在于:6. A fabric cleaning device for textile production according to claim 5, characterized in that: 所述阀门一(702)设置在水箱(701)与输入水泵(703)之间的连接管道上,所述阀门二(705)设置在输出水泵一(706)与左槽(21)之间的连接管道上,所述阀门三(707)设置在过滤箱一(708)与输出水泵一(706)之间的连接管道上,所述阀门四(709)设置在过滤箱一(708)输出侧的管道上,所述阀门五(710)设置在输出水泵二(711)与左槽(21)、右槽(23)之间的连接管道上,所述阀门六(713)设置在净水器(712)与输出水泵一(706)之间的连接管道上,所述阀门七(714)设置在过滤箱二(715)与输出水泵一(706)之间的连接管道上;所述电加热管组(716)设置在右槽(23)内用于加热水体,信息采集模块用于采集左槽(21)、右槽(23)底部污垢附着情况。Valve 1 (702) is installed on the connecting pipe between the water tank (701) and the input water pump (703); Valve 2 (705) is installed on the connecting pipe between the output water pump 1 (706) and the left tank (21); Valve 3 (707) is installed on the connecting pipe between the filter box 1 (708) and the output water pump 1 (706); Valve 4 (709) is installed on the pipe on the output side of the filter box 1 (708); Valve 5 (710) is installed on the pipe of the output water pump 2 (703). 11) On the connecting pipe between the left tank (21) and the right tank (23), the valve six (713) is set on the connecting pipe between the water purifier (712) and the output water pump one (706), and the valve seven (714) is set on the connecting pipe between the filter box two (715) and the output water pump one (706); the electric heating tube group (716) is set in the right tank (23) for heating water, and the information acquisition module is used to collect the dirt adhesion at the bottom of the left tank (21) and the right tank (23). 7.根据权利要求6所述的一种纺织生产用面料清洗装置,其特征在于:7. A fabric cleaning device for textile production according to claim 6, characterized in that: 所述阀门一(702)、阀门二(705)、阀门三(707)、阀门四(709)、阀门五(710)、阀门六(713)、阀门七(714)采用电磁阀。The valves 1 (702), 2 (705), 3 (707), 4 (709), 5 (710), 6 (713), and 7 (714) are solenoid valves. 8.根据权利要求7所述的一种纺织生产用面料清洗装置,其特征在于:8. A fabric cleaning device for textile production according to claim 7, characterized in that: 所述信息采集模块采用适用于水下拍摄的摄像装置。The information acquisition module uses a camera device suitable for underwater photography. 9.根据权利要求7所述的一种纺织生产用面料清洗装置的使用方法,其特征在于:9. The method of using a fabric cleaning device for textile production according to claim 7, characterized in that: 所述过滤箱一(708)用于粗过滤,内部设置有过滤网,滤除水体中未溶解在水体的固定颗粒,所述过滤箱二(715)用于细过滤,内部设置有多级吸附材料层,滤除水体中大多数杂质,所述净水器(712)用于净化水体中滋生的细菌。The first filter box (708) is used for coarse filtration and is equipped with a filter screen inside to filter out fixed particles in the water that are not dissolved in the water. The second filter box (715) is used for fine filtration and is equipped with a multi-level adsorption material layer inside to filter out most impurities in the water. The water purifier (712) is used to purify the bacteria that grow in the water. 10.根据权利要求9所述的一种纺织生产用面料清洗装置的使用方法,其特征在于:10. The method of using a fabric cleaning device for textile production according to claim 9, characterized in that: 具体方法为:The specific method is as follows: S1、入料:将面料(6)导入输送组件(3),打开阀门一(702),启动输入水泵(703),从水箱(701)抽取定量水输送至左槽(21)和右槽(23),启动电加热管组(716)对清洗水进行加热;S1. Feeding: The fabric (6) is fed into the conveying assembly (3), valve 1 (702) is opened, the input water pump (703) is started, a certain amount of water is drawn from the water tank (701) and delivered to the left trough (21) and the right trough (23), and the electric heating tube assembly (716) is started to heat the cleaning water; S2、洗料:准备就绪后,启动输送组件(3),带动面料(6)缓慢行进,同时启动刷轮机构(4),使驱动气缸(41)上下移动以不断绷紧松弛面料(6),毛刷(434)能够刷除面料(6)表面污垢的同时刷轮机构(4)能够起到捶打面料(6)表面的效果,令清洁效果更到位;S2, Washing: After preparation, start the conveyor assembly (3) to drive the fabric (6) to move slowly. At the same time, start the brush wheel mechanism (4) to make the drive cylinder (41) move up and down to continuously tighten and loosen the fabric (6). The brush (434) can brush away dirt on the surface of the fabric (6), while the brush wheel mechanism (4) can beat the surface of the fabric (6) to make the cleaning effect more thorough. S3、出料:清洗完毕后的面料(6)在输送组件(3)的驱动下从另一侧出料;S3, Discharge: The cleaned fabric (6) is discharged from the other side under the drive of the conveying component (3); S4、一级除垢:出料完毕后,启动超声波发生器(51)同时控制驱动气缸(41)上下移动带动齿条(421)上下移动以驱动各转动齿轮(52)正向或反向转动,使得刮片(532)能够刮除底部污垢以辅助超声波发生器(51);S4, First-level descaling: After the material is discharged, start the ultrasonic generator (51) and control the drive cylinder (41) to move up and down to drive the rack (421) to move up and down to drive each rotating gear (52) to rotate in the forward or reverse direction, so that the scraper (532) can scrape off the dirt at the bottom to assist the ultrasonic generator (51). S5、二级除垢:当信息采集模块检测到清洗槽(2)底部污垢附着率低于50%后,启动输出水泵一(706),抽取清洗槽内水体至过滤箱一(708),经过粗过滤后由输入水泵(703)重新输送至清洗槽(2)中继续清理;S5, Secondary descaling: When the information acquisition module detects that the dirt adhesion rate at the bottom of the cleaning tank (2) is less than 50%, the output water pump (706) is started to draw water from the cleaning tank to the filter box (708). After coarse filtration, the water is transported back to the cleaning tank (2) by the input water pump (703) to continue cleaning. S6、污染水处理:当信息采集模块检测到清洗槽(2)底部污垢附着率低于5%后,启动输出水泵二(711),抽取清洗槽内水体至净水器(712)、过滤箱二(715)进行精细过滤,滤除水体中大部分杂质以及细菌后,重新输送回水箱(701)。S6. Polluted water treatment: When the information acquisition module detects that the dirt adhesion rate at the bottom of the cleaning tank (2) is less than 5%, the output water pump (711) is started to draw water from the cleaning tank to the water purifier (712) and filter box (715) for fine filtration. After filtering out most of the impurities and bacteria in the water, it is transported back to the water tank (701).
CN202311330167.XA 2023-10-16 2023-10-16 Fabric cleaning device and cleaning method for textile production Pending CN117071219A (en)

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