CN117071219A - Fabric cleaning device and method for textile production - Google Patents
Fabric cleaning device and method for textile production Download PDFInfo
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- CN117071219A CN117071219A CN202311330167.XA CN202311330167A CN117071219A CN 117071219 A CN117071219 A CN 117071219A CN 202311330167 A CN202311330167 A CN 202311330167A CN 117071219 A CN117071219 A CN 117071219A
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- fabric
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- 238000004140 cleaning Methods 0.000 title claims abstract description 99
- 239000004744 fabric Substances 0.000 title claims abstract description 74
- 239000004753 textile Substances 0.000 title claims abstract description 18
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 238000000034 method Methods 0.000 title claims abstract description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 141
- 238000007790 scraping Methods 0.000 claims description 23
- 238000005406 washing Methods 0.000 claims description 18
- 238000005485 electric heating Methods 0.000 claims description 12
- 238000001914 filtration Methods 0.000 claims description 12
- 239000007921 spray Substances 0.000 claims description 10
- 238000007599 discharging Methods 0.000 claims description 7
- 241000894006 Bacteria Species 0.000 claims description 6
- 239000012535 impurity Substances 0.000 claims description 6
- 230000000694 effects Effects 0.000 claims description 5
- 238000010009 beating Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 238000001179 sorption measurement Methods 0.000 claims description 3
- 239000002245 particle Substances 0.000 claims description 2
- 238000010438 heat treatment Methods 0.000 claims 1
- 238000003384 imaging method Methods 0.000 claims 1
- 239000000835 fiber Substances 0.000 description 9
- 241000220317 Rosa Species 0.000 description 8
- 230000002441 reversible effect Effects 0.000 description 4
- 239000008236 heating water Substances 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 238000004506 ultrasonic cleaning Methods 0.000 description 3
- 238000009792 diffusion process Methods 0.000 description 2
- 238000007639 printing Methods 0.000 description 2
- 230000001007 puffing effect Effects 0.000 description 2
- 230000006641 stabilisation Effects 0.000 description 2
- 238000011105 stabilization Methods 0.000 description 2
- 239000008346 aqueous phase Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000010025 steaming Methods 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B13/00—Treatment of textile materials with liquids, gases or vapours with aid of vibration
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation
- D06B23/22—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation for heating
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
- D06B3/20—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics with means to improve the circulation of the treating material on the surface of the fabric
- D06B3/205—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics with means to improve the circulation of the treating material on the surface of the fabric by vibrating
- D06B3/206—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics with means to improve the circulation of the treating material on the surface of the fabric by vibrating the textile material
Abstract
The invention discloses a fabric cleaning device and a cleaning method for textile production, and relates to the technical field of textile fabric cleaning. The invention can effectively remove the deposited dirt on the bottom of the cleaning tank and the surfaces of other accessories in the cleaning tank, and improves the cleaning quality of the fabric.
Description
Technical Field
The invention relates to the technical field of textile fabric cleaning, in particular to a fabric cleaning device and a fabric cleaning method for textile production.
Background
The fiber is immersed in an aqueous dye solution at a certain temperature, the dye moves from the aqueous phase to the fiber, the amount of dye in the water gradually decreases, and after a period of time, the fiber reaches an equilibrium state. The dye that is reduced in water is the dye that migrates up the fiber. The removal of the fiber at any time, even if twisted, leaves the dye in the fiber and simply does not completely detach the dye from the fiber, a phenomenon in which the dye is incorporated into the fiber is called dyeing. Except for the full-coating printing process, the fabrics are subjected to printing and steaming and then are subjected to washing so as to achieve the purposes of removing raw paste and floating color, displaying clear and bright patterns according to the hand feeling of the compound fabrics and ensuring good color fastness.
The washing process of dyed fabrics is roughly divided into three stages of puffing, diffusion and stabilization. Puffing: i.e. the stage of the washing liquor fully wetting and penetrating the fabric and serosa to expand the serosa and the fiber. Diffusion stage: i.e. the stage in which the flooding, raw paste separates from the fabric and diffuses into the wash liquor. Stabilization phase: i.e. a stage in which dirt that diffuses into the wash liquor is prevented from re-adsorbing or depositing onto the fabric.
Generally, fabric is cleaned by a cleaning machine or a cleaning pool in a pipelining mode, the fabric is input to a cleaning device in a cleaning mode, the fabric is immersed in cleaning liquid, dirt on the surface of the fabric is removed through a structure arranged in the cleaning device, namely, external force is used for removing the dirt wrapped in the cleaning liquid, the dirt is slowly deposited to the bottom of the cleaning device, and although the cleaning liquid can be continuously replaced, the deposited dirt can influence the subsequent cleaning quality.
Disclosure of Invention
The invention aims to provide a fabric cleaning device and a cleaning method for textile production, which are used for solving the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: the utility model provides a surface fabric belt cleaning device and cleaning method for textile production, includes frame, washing tank, conveying component, brush wheel mechanism, descaling mechanism and cleaning system, wherein the washing tank includes left groove, boss and right groove, boss fixed connection is between left groove, right groove, conveying component includes two sets of driving roller and the drive arrangement who cooperates with it and be connected, two sets of driving roller cooperate left groove, right groove setting respectively, brush wheel mechanism cooperates the boss setting, including two sets of actuating cylinder, two slides and brush wheel subassembly, wherein the slide sets up on the washing tank of both sides and with actuating cylinder's drive end fixed connection, the brush wheel subassembly is fixed between two slides, slide bottom corresponds the boss both sides and is provided with the rack, descaling mechanism includes supersonic generator, several rotation gear and scraping wheel, wherein supersonic generator sets up in the washing tank bottom, rotation gear rotates and sets up on the washing tank inner wall and cooperates with the rack tooth, the scraping wheel both ends are fixed inside corresponding rotation gear, cleaning system cooperates with the washing tank, is suitable for control washing process and hydrologic cycle.
Further, the scraping wheel comprises a first rotating shaft and a plurality of scraping blades, wherein the scraping blades are circumferentially arranged on the surface of the corresponding first rotating shaft and are elastically arranged.
Further, the length of the wiper blade is greater than the distance to the bottom of the sink to ensure that the wiper blade is in sufficient contact with the bottom of the sink.
Further, the brush wheel assembly comprises three groups of fixed bearings, a second rotating shaft, a connecting plate, a brush and springs, wherein a plurality of springs are connected between the second rotating shaft and the fixed bearings, the circumference of the connecting plate is fixed on the surface of the second rotating shaft, and the brush is fixed on the connecting plate.
Further, the second pivot is middle high, the both sides is low to be set up, and the surface fabric is introduced by the upside of a second pivot in the outside, and through the second pivot downside in the centre, draws forth from the second pivot below of opposite side at last, the link plate is used for adjusting the distance of brush and surface fabric, sets up according to actual surface fabric thickness, ensures that the brush can contact the surface fabric, can drive the second pivot and rotate when the surface fabric moves, and the application of force in the spring reaches certain pulling force after, and the spring can reverse drive second pivot turn back home position for the brush rotates along the opposite direction that the surface fabric removed and cleans surface dirt, and the cleaning performance is more ideal.
Further, when the driving roller is arranged, the periphery of the driving roller is provided with a circle of protruding grooves, and the sliding position of the sliding plate is in the middle area of the two grooves and can be regarded as a sliding rail of the sliding plate.
Further, cleaning system includes water tank, valve one, input water pump, spray assembly, valve two, output water pump one, valve three, rose box one, valve four, valve five, output water pump two, water purifier, valve six, valve seven, rose box two, electric heating nest of tubes and information acquisition module constitution, wherein the output of water tank connects the input of input water pump, valve one sets up on the pipeline between water tank and input water pump, spray assembly and right side groove are connected respectively to the output of input water pump, spray assembly fixes in the left tank, the input intercommunication left tank bottom of output water pump one, valve two sets up on the connecting tube between output water pump one and the left tank, the input of rose box one communicates with the output of output water pump one, valve three sets up on the connecting tube between rose box one and output water pump one, the output of rose box one is connected with the input water pump input side, valve four sets up on the pipeline of rose box one output side, output water pump two intercommunication left tank, right side groove and valve top are connected with the water purifier, seven sets up the pipeline and is connected with the input of water pump one and is connected with the filter box two, the filter box is connected with the input of water pump one, seven is connected with the input of water pump input side of input water pump, the filter box is connected with the input of water pump one.
Further, the valve is preferably an electromagnetic valve, the information acquisition module adopts a camera device applicable to underwater shooting, the filter box is used for coarse filtration, a filter screen is arranged in the filter box, fixed particles which are not dissolved in the water body can be filtered, the filter box is used for fine filtration, a multistage adsorption material layer is arranged in the filter box, most of impurities in the water body can be filtered, and the water purifier is mainly used for purifying bacteria possibly bred in the water body.
The specific using method is as follows:
s1, feeding: leading the fabric into a conveying assembly, opening a valve I, starting an input water pump, pumping quantitative water from a water tank, conveying the quantitative water to a left tank and a right tank, and starting an electric heating pipe group to heat cleaning water;
s2, washing: after the fabric cleaning machine is ready, the conveying assembly is started to drive the fabric to slowly advance, and meanwhile the brush wheel mechanism is started to enable the driving cylinder to move up and down to continuously tighten and loosen the fabric, the brush can brush dirt on the surface of the fabric, and meanwhile the brush wheel mechanism can play a role in beating the surface of the fabric, so that the cleaning effect is better;
s3, discharging: discharging the cleaned fabric from the other side under the driving of the conveying component;
s4, primary descaling: after the discharging is finished, the ultrasonic generator is started, and the driving cylinder is controlled to move up and down to drive the rack to move up and down so as to drive each rotating gear to rotate in the forward direction or the reverse direction, so that the scraping blade can scrape dirt at the bottom to assist the ultrasonic generator;
s5, secondary descaling: when the information acquisition module detects that the attachment rate of dirt at the bottom of the cleaning tank is lower than 50%, an output water pump I is started, water in the cleaning tank is pumped to a first filter tank I, and the water is conveyed to the cleaning tank again by an input water pump after coarse filtration to continue cleaning;
s6, treating polluted water: when the information acquisition module detects that the attachment rate of dirt at the bottom of the cleaning tank is lower than 5%, the output water pump II is started, water in the cleaning tank is extracted to the water purifier and the filter tank II for fine filtration, most of impurities and bacteria in the water are filtered, and the water is conveyed back to the water tank again.
Compared with the prior art, the invention has the following beneficial effects: the brush wheel mechanism and the descaling mechanism are arranged, the driving cylinder of the brush wheel mechanism drives the rack of the sliding plate to move up and down, driving force is provided for the scraping wheel of the descaling mechanism, and the scraping wheel is matched with the ultrasonic generator, so that firm dirt at the bottom of the cleaning tank can be cleaned, other accessories in the cleaning tank can be cleaned together, the water body cleanliness of the next fabric cleaning can be ensured, and the fabric cleaning quality is improved; through being provided with brush wheel mechanism, can drive the second pivot and rotate when the surface fabric removes, force in the spring, reach certain pulling force after, the spring can reverse drive second pivot and turn back to the home position for the brush rotates along the opposite direction that the surface fabric removed and cleans surface dirt, and the cleaning performance is more ideal.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a cross-sectional view of the present invention;
FIG. 3 is a schematic view of a brush wheel assembly of the present invention;
FIG. 4 is a partial schematic view of the brush wheel assembly and descaling mechanism of the present invention;
FIG. 5 is a schematic view of a cleaning system of the present invention;
in the figure: 1. a frame; 2. a cleaning tank; 21. a left groove; 22. a boss; 23. a right groove; 3. a transport assembly; 31. driving the roller; 32. a driving device; 4. a brush wheel mechanism; 41. a driving cylinder; 42. a slide plate; 421. a rack; 43. a brush wheel assembly; 431. fixing a bearing; 432. a second rotating shaft; 433. a splice plate; 434. a brush; 435. a spring; 5. a scale removal mechanism; 51. an ultrasonic generator; 52. rotating the gear; 53. scraping wheel; 531. a first rotating shaft; 532. a wiper blade; 6. a fabric; 701. a water tank; 702. a valve I; 703. inputting a water pump; 704. a spray assembly; 705. a second valve; 706. outputting a first water pump; 707. a third valve; 708. a first filter box; 709. a valve IV; 710. a fifth valve; 711. an output water pump II; 712. a water purifier; 713. a valve six; 714. a valve seven; 715. a second filter box; 716. an electric heating tube group.
Detailed Description
The technical scheme of the present invention is further described in non-limiting detail below with reference to the preferred embodiments and the accompanying drawings. It will be apparent that the described embodiments are only some, but not all, embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-5, the present invention provides the following technical solutions: the utility model provides a surface fabric belt cleaning device and cleaning method for textile production, which comprises a frame 1, washing tank 2, conveying assembly 3, brush wheel mechanism 4, scale removal mechanism 5 and cleaning system, wherein washing tank 2 includes left groove 21, boss 22 and right groove 23, boss 22 fixed connection is between left groove 21, right groove 23, conveying assembly 3 includes two sets of driving roller 31 and the drive arrangement 32 of cooperation connection therewith, two sets of driving roller 31 cooperate left groove 21 respectively, right groove 23 setting respectively, brush wheel mechanism 4 cooperates boss 22 setting, including two sets of actuating cylinder 41, two slide plates 42 and brush wheel subassembly 43, wherein slide plate 42 sets up on the washing tank 2 of both sides and with the drive end fixed connection of actuating cylinder 41, brush wheel subassembly 43 is fixed between two slide plates 42, slide plate 42 bottom corresponds boss 22 both sides and is provided with rack 421, scale removal mechanism 5 includes supersonic generator 51, a plurality of rotation gear 52 and scraping wheel 53, wherein supersonic generator 51 sets up in 2 bottom, rotation gear 52 rotation sets up on washing tank 2 inner wall and cooperates with rack 421 tooth, scraping wheel 53 both ends are fixed in corresponding rotation gear 52, be fit inside washing tank 2 and cleaning system is suitable for controlling the circulation process.
What needs to be stated is: the conveying component 3 is an input and output structure for driving the fabric 6, the two groups of driving rollers 31 are synchronously and co-directionally rotated under the driving of the connected driving device 32, and the connection mode between the driving rollers 31 and the driving device 32 is preferably but not limited to gear and belt pulley transmission; the fabric 6 is input to the brush wheel assembly 43 from the lower part of the driving roller 31 of the left groove 21, and then is output from the lower part of the driving roller 31 of the right groove 23, the brush wheel mechanism 4 is a cleaning structure of the fabric 6, the descaling mechanism 5 is a cleaning structure of the cleaning tank 2, the rotating gear 52 drives the scraping wheel 53 to rotate forward or backward under the driving of the rack 421, so that deposited dirt at the bottom of the cleaning tank 2 is scraped, the scraping wheel 53 is used for assisting descaling, the ultrasonic generator 51 is a main descaling component, and after the ultrasonic generator is started, the surface of a hard component in the cleaning tank 2 is subjected to ultrasonic cleaning to keep clean.
The scraping wheel 53 comprises a first rotating shaft 531 and a plurality of scraping blades 532, wherein the scraping blades 532 are circumferentially arranged on the surface of the corresponding first rotating shaft 531 and are elastically arranged. What needs to be stated is: the length of the wiper blade 532 is greater than the distance to the bottom of the wash bowl 2 to ensure that the wiper blade 532 is in sufficient contact with the bottom of the wash bowl 2.
The brush wheel assembly 43 comprises three groups of fixed bearings 431, a second rotating shaft 432, a connecting plate 433, a brush 434 and springs 435, wherein a plurality of springs 435 are connected between the second rotating shaft 432 and the fixed bearings 431, the connecting plate 433 is circumferentially fixed on the surface of the second rotating shaft 432, and the brush 434 is fixed on the connecting plate 433.
In actual operation: three groups of second rotating shafts 432 are arranged in a middle high mode and a two-side low mode, the fabric 6 is led in from the upper side of one second rotating shaft 432 on the outer side, is led out from the lower side of the second rotating shaft 432 on the middle mode, finally is led out from the lower side of the second rotating shaft 432 on the other side, the connecting plate 433 is used for adjusting the distance between the hairbrush 434 and the fabric 6, the arrangement is carried out according to the actual thickness of the fabric 6, the hairbrush 434 is ensured to be capable of contacting the surface of the fabric 6, when the fabric 6 moves, the second rotating shaft 432 is driven to rotate, the spring 435 is applied to force, after a certain pulling force is achieved, the spring 435 reversely drives the second rotating shaft 432 to rotate to the original position, the hairbrush 434 rotates along the opposite direction of the movement of the fabric 6 to clean surface dirt, and the cleaning effect is more ideal.
When the two sets of driving rollers 31 are arranged, the periphery of the two sets of driving rollers is provided with a circle of protruding grooves, and the sliding position of the sliding plate 42 is in the middle area of the two grooves, so that the two sets of driving rollers can be regarded as sliding rails of the sliding plate 42.
The cleaning system comprises a water tank 701, a first valve 702, an input water pump 703, a spray assembly 704, a second valve 705, a first output water pump 706, a third valve 707, a first filter tank 708, a fourth valve 709, a fifth valve 710, a second output water pump 711, a water purifier 712, a sixth valve 713, a seventh valve 714, a second filter tank 715, an electric heating tube group 716 and an information acquisition module, wherein the output end of the water tank 701 is connected with the input end of the input water pump 703, the first valve 702 is arranged on a connecting pipeline between the water tank 701 and the input water pump 703, the output end of the input water pump 703 is respectively connected with the spray assembly 704 and the right groove 23, the spray assembly 704 is fixed in the left groove 21, the input end of the first output water pump 706 is communicated with the bottom of the left groove 21, the second valve 705 is arranged on a connecting pipeline between the first output water pump 706 and the left groove 21, the input end of the first filter tank 708 is communicated with the output end of the first output water pump 706, valve three 707 is arranged on the connecting pipeline between the first filter tank 708 and the first output water pump 706, the output end of the first filter tank 708 is connected with the input side of the input water pump 703, valve four 709 is arranged on the pipeline on the output side of the first filter tank 708, the second output water pump 711 is respectively communicated with the bottoms of the left tank 21 and the right tank 23, a valve five 710 is arranged on the connecting pipeline, the input end of the water purifier 712 is connected with the output end of the second output water pump 711, the output end of the water purifier 712 is connected with the input end of the first output water pump 706, a valve six 713 is arranged on the connecting pipeline, the input end of the second filter tank 715 is connected with the output end of the first output water pump 706, a valve seven 714 is arranged on the connecting pipeline, the output end of the second filter tank 715 is connected with the input end of the water tank 701, an electric heating tube set 716 is arranged in the right tank 23 and is used for heating water bodies, and the information acquisition module is used for acquiring water bodies in the left tank 21, the dirt adhering to the bottom of the right groove 23.
Above-mentioned each valve is the solenoid valve preferably, and information acquisition module adopts the camera device that can be applicable to shooting under water, and rose box one 708 is used for coarse filtration, and inside is provided with the filter screen, can filter the fixed granule that does not dissolve in the water, and rose box two 715 are used for fine filtration, and inside is provided with multistage adsorption material layer, can filter most impurity in the water, and water purifier 712 mainly is used for purifying the bacterium that probably breeds in the water.
The specific implementation method is as follows:
s1, feeding: introducing the fabric 6 into the conveying assembly 3, opening a valve I702, starting an input water pump 703, extracting quantitative water from the water tank 701, conveying the quantitative water to the left tank 21 and the right tank 23, and starting an electric heating tube group 716 to heat cleaning water;
s2, washing: after the fabric cleaning machine is ready, the conveying assembly 3 is started to drive the fabric 6 to slowly travel, and meanwhile the brush wheel mechanism 4 is started to enable the driving cylinder 41 to move up and down to continuously tighten and loosen the fabric 6, the brush 434 can brush dirt on the surface of the fabric 6, and meanwhile the brush wheel mechanism 4 can play a role in beating the surface of the fabric 6, so that the cleaning effect is better;
s3, discharging: the washed fabric 6 is discharged from the other side under the drive of the conveying component 3;
s4, primary descaling: after the discharging is finished, the ultrasonic generator 51 is started, and meanwhile, the driving cylinder 41 is controlled to move up and down to drive the rack 421 to move up and down so as to drive each rotary gear 52 to rotate in the forward direction or the reverse direction, so that the scraping blade 532 can scrape dirt at the bottom to assist the ultrasonic generator 51;
s5, secondary descaling: when the information acquisition module detects that the attachment rate of dirt at the bottom of the cleaning tank 2 is lower than 50%, the first output water pump 706 is started, water in the cleaning tank is pumped to the first filter tank 708, and is conveyed to the cleaning tank 2 again by the input water pump 703 after coarse filtration for continuous cleaning;
s6, treating polluted water: when the information acquisition module detects that the attachment rate of dirt at the bottom of the cleaning tank 2 is lower than 5%, the second water pump 711 is started, the water body in the cleaning tank is extracted to the water purifier 712, the second filter tank 715 for fine filtration, most of impurities and bacteria in the water body are filtered, and the water body is conveyed back to the water tank 701 again.
Specifically, the water quantity input in the step S1 should meet that the water level should be higher than the surface of the fabric 6, and the heating water temperature of the electric heating tube group 716 is 60-90 ℃.
In the step S4, when the ultrasonic cleaning is performed, the heating water temperature of the electric heating tube group 716 should be adjusted to 50-60 ℃, the ultrasonic cleaning can be applied to the cleaning tank 2, and the cleaning effect can be achieved on the surfaces of the components arranged in the cleaning tank 2, such as the electric heating tube group 716 and the scraping blade 532, so that the problem that dirt adheres to the surfaces of other components after long-term working can be effectively solved.
The scale adhesion rate in S5 and S6 is calculated as follows: the area of each dirt block is collected by the information collection module、......./>N is a positive integer, and the total adhesion area w= is determined>Wherein i is the number of dirt blocks, n is the total number of dirt blocks, and the bottom area of the cleaning tank 2 is set to be C, the dirt adhesion rate is +.>00%。
In the description of the present invention, it should be understood that the directions or positional relationships indicated by the terms "upper", "lower", "front", "rear", "left", "right", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Finally, it should be pointed out that: the above embodiments are only for illustrating the technical solution of the present invention, and are not limiting. Although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may be modified or some technical features may be equivalently replaced, and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims (10)
1. The utility model provides a surface fabric belt cleaning device is used in textile production which characterized in that: comprising the following steps:
the cleaning tank comprises a frame (1), a cleaning tank (2), a conveying assembly (3), a brush wheel mechanism (4), a descaling mechanism (5) and a cleaning system, wherein the cleaning tank (2) comprises a left tank (21), a boss (22) and a right tank (23), the boss (22) is fixedly connected between the left tank (21) and the right tank (23), the conveying assembly (3) comprises two groups of driving rollers (31) and driving devices (32) matched and connected with the driving rollers, the two groups of driving rollers (31) are respectively matched with the left tank (21) and the right tank (23), the brush wheel mechanism (4) is matched with the boss (22) to be arranged, the cleaning tank comprises two groups of driving air cylinders (41), two sliding plates (42) and a brush wheel assembly (43), the sliding plates (42) are arranged on the cleaning tank (2) at two sides and are fixedly connected with the driving ends of the driving air cylinders (41), the brush wheel assembly (43) is fixed between the two sliding plates (42), two sides of the bottom of the corresponding sliding plates (22) are provided with a 421), the descaling mechanism (5) comprises a plurality of driving gears (51) and a plurality of ultrasonic wave generators (52) are arranged at the bottom of the cleaning tank (51), the rotary gear (52) is rotatably arranged on the inner wall of the cleaning tank (2) and is matched with the rack (421), two ends of the scraping wheel (53) are fixed inside the corresponding rotary gear (52), and the cleaning system is matched with the cleaning tank (2) and is suitable for controlling the cleaning process and water circulation;
the scraping wheel (53) comprises a first rotating shaft (531) and a plurality of scraping blades (532), wherein the scraping blades (532) are circumferentially arranged on the surface of the corresponding first rotating shaft (531) and are elastically arranged.
2. The fabric cleaning device for textile production according to claim 1, wherein:
the length of the wiper blade (532) is greater than the distance to the bottom of the sink (2) to ensure that the wiper blade (532) is in full contact with the bottom of the sink (2).
3. A fabric cleaning device for textile production according to claim 2, characterized in that:
the brush wheel assembly (43) comprises three groups of fixed bearings (431), a second rotating shaft (432), a connecting plate (433), a brush (434) and springs (435), wherein a plurality of springs (435) are connected between the second rotating shaft (432) and the fixed bearings (431), the connecting plate (433) is circumferentially fixed on the surface of the second rotating shaft (432), and the brush (434) is fixed on the connecting plate (433).
4. A fabric cleaning device for textile production according to claim 3, characterized in that:
the second rotating shafts (432) are arranged at the middle high side and the two sides low, the fabric (6) is led in from the upper side of one second rotating shaft (432) at the outer side, passes through the lower side of the second rotating shaft (432) at the middle, and finally is led out from the lower side of the second rotating shaft (432) at the other side, and the connecting plate (433) is used for adjusting the distance between the hairbrush (434) and the fabric (6).
5. The fabric cleaning device for textile production of claim 4, wherein:
the cleaning system comprises a water tank (701), a valve I (702), an input water pump (703), a spray assembly (704), a valve II (705), an output water pump I (706), a valve III (707), a filter box I (708), a valve IV (709), a valve V (710), an output water pump II (711), a water purifier (712), a valve VI (713), a valve V (714), a filter box II (715), an electric heating tube group (716) and an information acquisition module, wherein the output end of the water tank (701) is connected with the input end of the input water pump (703), the output end of the input water pump (703) is respectively connected with the spray assembly (704) and a right tank (23), the spray assembly (704) is fixed in a left tank (21), the input end of the output water pump I (706) is communicated with the bottom of the left tank (21), the output end of the filter box I (708) is connected with the input side of the input water pump (703), the output end of the output water pump II (711) is respectively communicated with the bottom of the right tank (706), the output end of the water pump II (706) is connected with the output end of the water purifier (706), the input end of the second filter box (715) is connected with the output end of the first output water pump (706), and the output end of the second filter box (715) is connected with the input end of the water tank (701).
6. The fabric cleaning device for textile production according to claim 5, wherein:
the first valve (702) is arranged on a connecting pipeline between the water tank (701) and the input water pump (703), the second valve (705) is arranged on a connecting pipeline between the first output water pump (706) and the left tank (21), the third valve (707) is arranged on a connecting pipeline between the first filter tank (708) and the first output water pump (706), the fourth valve (709) is arranged on a pipeline on the output side of the first filter tank (708), the fifth valve (710) is arranged on a connecting pipeline between the second output water pump (711) and the left tank (21) and the right tank (23), the sixth valve (713) is arranged on a connecting pipeline between the water purifier (712) and the first output water pump (706), and the seventh valve (714) is arranged on a connecting pipeline between the second filter tank (715) and the first output water pump (706); the electric heating tube group (716) is arranged in the right groove (23) and used for heating a water body, and the information acquisition module is used for acquiring the dirt adhesion conditions at the bottoms of the left groove (21) and the right groove (23).
7. The fabric cleaning device for textile production of claim 6, wherein:
the first valve (702), the second valve (705), the third valve (707), the fourth valve (709), the fifth valve (710), the sixth valve (713) and the seventh valve (714) adopt electromagnetic valves.
8. The fabric cleaning device for textile production of claim 7, wherein:
the information acquisition module adopts an imaging device suitable for underwater shooting.
9. The method for using a fabric cleaning device for textile production according to claim 7, wherein:
the first filter box (708) is used for coarse filtration, a filter screen is arranged in the first filter box, fixed particles which are not dissolved in the water body are filtered out in the water body, the second filter box (715) is used for fine filtration, a multi-stage adsorption material layer is arranged in the second filter box, most of impurities in the water body are filtered out, and the water purifier (712) is used for purifying bacteria bred in the water body.
10. The method of claim 9, wherein:
the specific method comprises the following steps:
s1, feeding: leading the fabric (6) into a conveying assembly (3), opening a valve I (702), starting an input water pump (703), extracting quantitative water from a water tank (701) and conveying the quantitative water to a left tank (21) and a right tank (23), and starting an electric heating tube group (716) to heat cleaning water;
s2, washing: after the fabric cleaning machine is ready, the conveying assembly (3) is started to drive the fabric (6) to slowly move, and meanwhile the brush wheel mechanism (4) is started to enable the driving cylinder (41) to move up and down to continuously tighten and loosen the fabric (6), the brush (434) can brush dirt on the surface of the fabric (6) and the brush wheel mechanism (4) can play a role in beating the surface of the fabric (6), so that the cleaning effect is better;
s3, discharging: the washed fabric (6) is discharged from the other side under the driving of the conveying component (3);
s4, primary descaling: after the discharging is finished, the ultrasonic generator (51) is started, and meanwhile, the driving cylinder (41) is controlled to move up and down to drive the rack (421) to move up and down so as to drive each rotating gear (52) to rotate forward or backward, so that the scraping blade (532) can scrape dirt at the bottom to assist the ultrasonic generator (51);
s5, secondary descaling: when the information acquisition module detects that the attachment rate of dirt at the bottom of the cleaning tank (2) is lower than 50%, an output water pump I (706) is started, water in the cleaning tank is pumped to a filter box I (708), and the water is conveyed to the cleaning tank (2) again by an input water pump (703) after coarse filtration for continuous cleaning;
s6, treating polluted water: when the information acquisition module detects that the attachment rate of dirt at the bottom of the cleaning tank (2) is lower than 5%, the second water pump (711) is started, water in the cleaning tank is pumped to the water purifier (712) and the second filter tank (715) for fine filtration, most of impurities and bacteria in the water are filtered, and the water is conveyed back to the water tank (701) again.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202311330167.XA CN117071219A (en) | 2023-10-16 | 2023-10-16 | Fabric cleaning device and method for textile production |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202311330167.XA CN117071219A (en) | 2023-10-16 | 2023-10-16 | Fabric cleaning device and method for textile production |
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