CN114672945A - Cleaning equipment and polyester woven fabric dyeing process using same - Google Patents

Abstract

The utility model relates to a cleaning equipment, the novel nipple rectifier comprises a cylindrical shel, barrel length direction both ends have all set firmly the support frame, and the barrel top is provided with the inlet tube, and the barrel bottom is provided with the outlet pipe, the barrel internal rotation is provided with the cylinder, the coaxial pivot that is provided with in barrel length direction both ends, the pivot is all rotated and is set up in the barrel, and one of them pivot runs through the barrel, and the pivot is stretched out barrel one end and has set firmly the power spare, and the through-hole is seted up to cylinder circumference, and the import has been seted up to the barrel lateral wall, import department demountable installation has the baffle, the material mouth has been seted up to the cylinder lateral wall, material mouth department demountable installation has the flitch. This application has the effect of promotion to the cleaning performance of cloth.

Description

Cleaning equipment and polyester woven fabric dyeing process using same

Technical Field

The application relates to the field of cloth production, in particular to a cleaning device and a polyester woven fabric dyeing process using the same.

Background

The polyester woven fabric is a cloth formed by interlacing polyester in warp and weft directions in a picking mode of a loom.

Before dyeing the polyester woven fabric, continuously washing to remove fluff and impurities adhered to the surface so as to ensure the dyeing effect; the existing cloth cleaning mainly comprises washing and immersion cleaning.

In view of the above-mentioned related technologies, the inventor believes that the existing fluff and impurities have adhesion, and the conventional washing and immersion washing cannot easily remove the fluff and impurities, and the cleaning effect is poor.

Disclosure of Invention

In order to promote the cleaning performance to the cloth, this application provides a cleaning equipment.

The application provides a cleaning equipment adopts following technical scheme:

the utility model provides a cleaning equipment, includes the barrel, barrel length direction both ends have all set firmly the support frame, and the barrel top is provided with the inlet tube, and the barrel bottom is provided with the outlet pipe, the barrel internal rotation is provided with the cylinder, the coaxial pivot that is provided with in barrel length direction both ends, the pivot is all rotated and is set up in the barrel, and one of them pivot runs through the barrel, and the pivot is stretched out barrel one end and has been set firmly the power part, and the through-hole has been seted up to cylinder circumference, and the import has been seted up to the barrel lateral wall, import department demountable installation has the baffle, the material mouth has been seted up to the barrel lateral wall, material mouth department demountable installation has the flitch.

By adopting the technical scheme, the cloth is placed in the roller, the power part drives the roller to rotate in the water-filled roller body, and impurities and fluff on the surface of the cloth are thrown out by centrifugal force while the cloth is cleaned, so that the cleaning effect is improved.

Optionally, the outlet pipe is kept away from barrel one end and is set firmly the water catch bowl, and outlet pipe intercommunication water catch bowl and barrel, outlet pipe and barrel junction are provided with the filter screen, the outlet pipe is kept away from barrel one end and is set firmly on the water catch bowl, and inlet tube intercommunication water catch bowl and barrel, connect and communicate on the water catch bowl and have the outlet, connect and communicate on the inlet tube and have the moisturizing pipe.

Through adopting above-mentioned technical scheme, the water catch bowl set up the cooperation filter screen with water filtration collection back, used repeatedly, the water economy resource.

Optionally, one end in the water inlet pipe communicating cylinder body stretches into the cylinder body, one end of the water inlet pipe stretching into the cylinder body is fixedly provided with a spray pipe, and a plurality of spray heads are installed on one side of the spray pipe towards the cylinder.

Through adopting above-mentioned technical scheme, the setting of shower head can wash the promotion cleaning performance to the cloth when adding water.

Optionally, a plurality of groups of brush assemblies are arranged in the barrel, each brush assembly comprises a brush body and bristles, the brush bodies are evenly distributed in the circumferential direction of the roller, the bristles are fixedly arranged on one side, facing the roller, of the brush body, and one ends, far away from the brush bodies, of the bristles extend into the roller.

Through adopting above-mentioned technical scheme, setting up of brush subassembly can the viscosity reduction attach on the drum wall with the surperficial fine hair debris brush-off of surface fabric, promote the cleaning performance.

Optionally, a linkage assembly is arranged between the brush assembly and the rotating shaft and drives the brush assembly to rotate around the roller, and the rotating direction of the brush assembly is opposite to that of the roller.

Through adopting above-mentioned technical scheme, the setting up of linkage subassembly makes the brush subassembly rotate round the cylinder, promotes the contact frequency of brush subassembly and cylinder, further promotes the effect of brush subassembly.

Optionally, the linkage subassembly includes linkage gear, drive gear, transmission ring gear and gangbar, the linkage gear sets firmly in the pivot, drive gear rotates and sets up on the barrel inner wall, drive gear and linkage gear intermeshing, the transmission ring gear rotates and sets up in the barrel, and the transmission ring gear cover is established outside drive gear and with drive gear intermeshing, the gangbar sets firmly in the transmission ring gear outside, the gangbar have a plurality ofly and with brush subassembly one-to-one, the brush body demountable installation is on the gangbar.

By adopting the technical scheme, the linkage of the brush component and the roller is realized by matching the linkage gear with the transmission gear and the transmission gear ring, and the brush component and the roller can rotate reversely at the same time.

Optionally, the linkage assemblies are two groups and are respectively arranged at two ends of the roller in the length direction.

Through adopting above-mentioned technical scheme, two sets of linkage subassemblies set up respectively at cylinder length direction both ends, make the rotation of brush more stable.

Optionally, three transmission gears are uniformly arranged in the circumferential direction of the linkage gear, the three transmission gears are all meshed with the linkage gear, and the three transmission gears are all arranged in the transmission gear ring and are all meshed with the transmission gear ring.

By adopting the technical scheme, the three transmission gears are uniformly arranged, so that the transmission of the transmission gear ring is smoother and more stable.

A polyester woven fabric dyeing process using cleaning equipment comprises the following steps:

step 1: pre-shrinking, namely soaking the woven and formed gray cloth in liquid alkali water at 130 ℃ for 20-30 minutes for pre-shrinking;

step 2: continuously cleaning before dyeing, and putting the preshrunk cloth into cleaning equipment for cleaning for multiple times;

and step 3: presetting, namely presetting the cleaned cloth;

and 4, step 4: alkali washing, namely conveying the pre-shaped cloth into a liquid alkali pool for alkali washing;

and 5: neutralizing the cloth subjected to alkali washing by adopting a glacial acetic acid aqueous solution;

step 6: dyeing, namely dyeing the cloth in a dye pool at 130 ℃;

and 7: cleaning, namely cleaning the dyed cloth;

and 8: and (5) scutching and shaping, namely scutching the cleaned cloth and then carrying out shaping treatment.

Through adopting above-mentioned technical scheme, adopt cleaning equipment to wash in succession, can reuse water resource, water economy resource.

In summary, the present application includes at least one of the following beneficial technical effects:

the cloth is placed in the roller, the roller is driven by the power part to rotate in the water-filled roller body, and sundries and fluff on the surface of the cloth are thrown out by centrifugal force while the cloth is cleaned, so that the cleaning effect is improved;

the water collecting tank is matched with the filter screen to filter and collect water, and then the water is reused, so that water resources are saved;

the arrangement of the spray header can flush the cloth to improve the cleaning effect when water is added;

due to the arrangement of the brush component, fluff and impurities adhered to the wall of the roller and the surface of the fabric can be reduced, and the cleaning effect is improved;

the setting up of linkage subassembly makes the brush subassembly can rotate round the cylinder, promotes the contact frequency of brush subassembly and cylinder, further promotes the effect of brush subassembly.

Drawings

Fig. 1 is an overall configuration diagram of the present embodiment.

Fig. 2 is a sectional view of the entire structure of the present embodiment.

Description of reference numerals: 1. a barrel; 2. a support frame; 3. a water inlet pipe; 4. a water outlet pipe; 5. a drum; 6. a rotating shaft; 7. a power member; 8. a through hole; 9. an inlet; 10. a baffle plate; 11. a material port; 12. a material plate; 13. a water collection tank; 14. a filter screen; 15. a shower pipe; 16. a shower head; 17. a brush assembly; 171. a brush body; 172. brushing; 18. a linkage assembly; 181. a linkage gear; 182. a transmission gear; 183. a transmission gear ring; 184. a linkage rod; 19. a water replenishing pipe; 20. and a drain pipe.

Detailed Description

The present application is described in further detail below with reference to figures 1-2.

The embodiment of the application discloses cleaning equipment, referring to fig. 1 and 2, the cleaning equipment comprises a cylindrical barrel body 1, the barrel body 1 is horizontally placed, support frames 2 are fixedly arranged at two ends of the barrel body 1 in the length direction, the barrel body 1 is erected on the ground through the support frames 2, a water inlet pipe 3 is arranged at the top of the barrel body 1, the water inlet pipe 3 extends into the barrel body 1 and is communicated with the barrel body 1, the joint of the water inlet pipe 3 and the barrel body 1 is sealed, a water outlet pipe 4 is arranged at the bottom of the barrel body 1, the water outlet pipe 4 extends into the barrel body 1 and is communicated with the barrel body 1, one end of the water outlet pipe 4 extending into the barrel body 1 is flush with the bottom of the barrel body 1, the joint of the water outlet pipe 4 and the barrel body 1 is sealed, a roller 5 is concentrically arranged between the barrel body 1 and the barrel body 1, rotating shafts 6 are coaxially arranged at two ends of the roller 5 in the length direction, the rotating shafts 6 are rotatably arranged in the barrel body 1, the roller 5 is positioned under the water inlet pipe 3, one of the two rotating shafts 6 penetrates through the barrel body 1, a power part 7 is fixedly arranged at one end, extending out of the barrel body 1, of each rotating shaft 6, the power part 7 drives the roller 5 to rotate, the power part 7 is a servo motor, through holes 8 are formed in the circumferential direction of the roller 5, an inlet 9 is formed in the side wall of the barrel body 1, a baffle 10 is detachably arranged at the inlet 9 through a bolt and an insert ring, the inlet 9 is sealed, the inlet 9 is completely sealed after the baffle 10 is installed, the inlet 9 is opened, so that cloth can be conveniently taken out, filtered impurities in the barrel body 1 can also be taken out, a material port 11 is formed in the side wall of the roller 5, a material plate 12 is detachably arranged at the material port 11 through the bolt and the insert ring, and the cloth can be conveniently taken out of the roller 5 through the material port 11; the cloth is placed in the roller 5, the roller 5 is driven to rotate in the barrel 1 filled with water through the power part 7, and sundries and fluff on the surface of the cloth are thrown out through centrifugal force while the cloth is cleaned, so that the cleaning effect is improved.

Referring to fig. 1 and 2, a water collecting tank 13 is fixedly arranged at one end of a water outlet pipe 4 far away from a cylinder 1, the water outlet pipe 4 is communicated with the water collecting tank 13 and the cylinder 1, a filter screen 14 is arranged at the joint of the water outlet pipe 4 and the cylinder 1, the filter screen 14 can limit the passage of cleaned impurities and fluff, one end of the water outlet pipe 4 far away from the cylinder 1 is fixedly arranged on the water collecting tank 13, a water inlet pipe 3 is communicated with the water collecting tank 13 and the cylinder 1, a power pump is arranged at the position of the water inlet pipe 3 close to the water collecting tank 13, the cleaned water enters the water collecting tank 13 through the water outlet pipe 4 after being filtered by the filter screen 14 and then enters the cylinder 1 again through the water inlet pipe 3 for reuse, so as to achieve the effect of saving water resources, a water outlet is connected and communicated with the water collecting tank 13, a valve is arranged on the water outlet pipe 20, the water outlet pipe 20 can be opened to discharge the water in the water collecting tank 13 to a sewage treatment tank, and a water replenishing pipe 19 is connected and communicated with the water inlet pipe 3, a valve is arranged on the water replenishing pipe 19, one end of the water replenishing pipe 19, which is far away from the water inlet pipe 3, is connected with a water source, a check valve is arranged between the water replenishing pipe 19 and the water collecting tank 13 of the water inlet pipe 3, and the check valve limits the water replenished in the water replenishing pipe 19 to enter the water collecting tank 13; in inlet tube 3 intercommunication barrel 1 interior one end stretched into barrel 1, inlet tube 3 stretched into barrel 1 one end and has set firmly shower 15, install a plurality of shower 16 towards 5 one sides of cylinder on the shower 15, shower 16 can spray the cloth in the cylinder 5 to promote the cleaning performance.

Referring to fig. 2, four sets of brush assemblies 17 are arranged in the cylinder 1, each brush assembly 17 comprises a brush body 171 uniformly distributed in the circumferential direction of the roller 5 and bristles 172 fixedly arranged on one side of the brush body 171 facing the roller 5, one end of each bristle 172 far away from the brush body 171 extends into the roller 5, and the bristles 172 are soft bristles, and the distance extending into the roller 5 is less than 1 CM; when the roller 5 rotates, the brush assembly 17 cleans the surface of the roller 5 and the surface of the cloth inside the roller, and the cloth cleaning effect is improved.

Referring to fig. 2, linkage assemblies 18 are arranged between the brush assembly 17 and the rotating shaft 6, two groups of linkage assemblies 18 are respectively arranged at two ends of the length direction of the roller 5, the linkage assemblies 18 drive the brush assembly 17 to rotate around the roller 5, and the rotation direction of the brush assembly 17 is opposite to that of the roller 5; the linkage assembly 18 comprises a linkage gear 181 fixedly arranged on the rotating shaft 6, three transmission gears 182 rotatably arranged on the inner wall of the cylinder body 1, a transmission gear ring 183 rotatably arranged in the cylinder body 1 and four linkage rods 184 fixedly arranged on the outer side of the transmission gear ring 183, the three transmission gears 182 are uniformly arranged on the circumferential direction of the linkage gear 181, the three transmission gears 182 are all meshed with the linkage gear 181, the transmission gear ring 183 is sleeved outside the transmission gears 183, the three transmission gears 182 are all arranged in the transmission gear ring 183 and are all meshed with the transmission gear ring 183, the linkage rods 184 correspond to the brush assemblies 17 one by one, two ends of the brush body 171 in the length direction are detachably arranged on the linkage rods 184 of the two groups of linkage assemblies 18 through bolts, the contact times of the brush assemblies 17 and the roller 5 can be increased through the rotation of the brush assemblies 17, when the roller 5 and the brush assemblies 17 rotate at the same speed in the reverse direction, each point of the roller 5 rotates for one circle and contacts with each brush twice, but does not rotate, the brush rotates at a higher speed, the more times the roller 5 rotates one turn and contacts the brush assembly 17, and the rotation speed of the brush assembly 17 is related to the transmission ratio of the transmission gear 182 to the linkage gear 181 and the transmission ratio of the transmission gear 182 to the transmission gear ring 183.

The embodiment of the application also discloses a polyester woven fabric dyeing process using the cleaning equipment, which comprises the following steps: step 1: preshrinking, namely soaking the woven and formed gray cloth in liquid alkali water at 130 ℃ for 20-30 minutes for preshrinking, wherein the soaking time is preferably 25 minutes, and the cloth has elasticity, so that the cloth can be expanded to a certain extent after being woven, the influence on dyeing is large, and the preshrinking can enable the cloth to retract; step 2: the cloth is continuously cleaned before dyeing, the cloth after preshrinking is put into cleaning equipment for cleaning for a plurality of times, impurities and fluff adhered to the surface can be removed by cleaning for the first time before dyeing, the influence of the impurities and the fluff on the dyeing effect is reduced, and the effect of saving water resources can be realized by adopting the cleaning equipment; and step 3: presetting, namely presetting the cleaned cloth, wherein the coiled cloth can be printed for dyeing, and the presetting can improve the dyeing effect of the cloth; and 4, step 4: alkali washing, namely conveying the pre-shaped cloth into a liquid alkali pool for alkali washing, wherein the alkali washing can achieve the effect of alkali reduction; and 5: neutralizing, namely neutralizing the cloth subjected to alkali washing by adopting a glacial acetic acid aqueous solution to reduce the influence of alkaline substances existing on the surface on dyeing; step 6: dyeing, namely dyeing the cloth in a dye pool at 130 ℃; and 7: cleaning, namely cleaning the dyed cloth, wherein cleaning equipment can be used for cleaning the cloth, but water washed by the cleaning equipment after dyeing needs sewage treatment and cannot be directly recycled; and 8: and (5) scutching and shaping, namely scutching the cleaned cloth and then carrying out shaping treatment to finish the dyeing of the fabric.

The implementation principle of the embodiment of the application is as follows: the method comprises the steps of opening a cylinder body 1, simultaneously opening a roller 5, closing the roller 5 after cloth is placed in the roller 5, closing the cylinder body 1, then starting a power part 7, simultaneously supplementing water into the cylinder body 1, slowly rotating the roller 5 in the cylinder body 1, spraying and cleaning through a spraying head 16, accelerating rotation of the roller 5 when water in the cylinder body 1 reaches a certain amount, discharging water in the cylinder body 1 after cleaning for a certain time, entering a water collecting tank 13, then entering the cylinder body 1 again through a water inlet pipe 3 from the water collecting tank 13, achieving continuous cleaning, discharging water from a water discharge pipe 20 when the water in the water collecting tank 13 is dirty, and supplementing clean water through a water supplementing pipe 19.

The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims (9)

1. A cleaning apparatus, characterized by: comprises a cylinder body (1), wherein two ends of the cylinder body (1) in the length direction are fixedly provided with a support frame (2), the top of the cylinder body (1) is provided with a water inlet pipe (3), the bottom of the cylinder body (1) is provided with a water outlet pipe (4), a roller (5) is rotatably arranged in the cylinder body (1), rotating shafts (6) are coaxially arranged at two ends of the roller (5) in the length direction, the rotating shafts (6) are rotatably arranged in the cylinder body (1), wherein one rotating shaft (6) penetrates through the cylinder body (1), one end of the rotating shaft (6) extending out of the cylinder body (1) is fixedly provided with a power part (7), the circumferential direction of the roller (5) is provided with a through hole (8), the side wall of the cylinder body (1) is provided with an inlet (9), import (9) department demountable installation has baffle (10), material mouth (11) have been seted up to cylinder (5) lateral wall, material mouth (11) department demountable installation has flitch (12).

2. A cleaning apparatus according to claim 1, wherein: the utility model discloses a water purifier, including inlet tube (3), water collecting tank (13), outlet tube (4), water outlet pipe (4) and barrel (1) junction are provided with filter screen (14), outlet tube (4) are kept away from barrel (1) one end and are set firmly water collecting tank (13) and barrel (1), inlet tube (3) intercommunication water collecting tank (13) and barrel (1), water collecting tank (13) are gone up to connect and are communicate there is the outlet, and inlet tube (3) are gone up to connect and communicate there is moisturizing pipe (19).

3. A cleaning apparatus according to claim 2, wherein: one end in inlet tube (3) intercommunication barrel (1) stretches into in barrel (1), and inlet tube (3) stretches into one end in barrel (1) and has set firmly shower (15), go to on shower (15) and install a plurality of shower heads (16) towards cylinder (5) one side.

4. A cleaning apparatus according to claim 1, wherein: set up plural number group brush subassembly (17) in barrel (1), brush subassembly (17) are including brush body (171) and brush hair (172), brush body (171) evenly distributed is in cylinder (5) circumference, brush hair (172) set firmly in brush body (171) towards cylinder (5) one side, and brush hair (172) are kept away from brush body (171) one end and are stretched into in cylinder (5).

5. A cleaning device according to claim 4, characterized in that: a linkage component (18) is arranged between the brush component (17) and the rotating shaft (6), the linkage component (18) drives the brush component (17) to rotate around the roller (5), and the rotating direction of the brush component (17) is opposite to that of the roller (5).

6. A cleaning device according to claim 5, characterized in that: linkage subassembly (18) are including linkage gear (181), drive gear (182), transmission ring gear (183) and gangbar (184), linkage gear (181) sets firmly on pivot (6), drive gear (182) rotate to set up on barrel (1) inner wall, drive gear (182) and linkage gear (181) intermeshing, transmission ring gear (183) rotate to set up in barrel (1), transmission ring gear (183) cover establish drive gear (182) outside and with drive gear (182) intermeshing, gangbar (184) set firmly in the transmission ring gear (183) outside, gangbar (184) have a plurality ofly and with brush subassembly (17) one-to-one, brush body (171) demountable installation is on gangbar (184).

7. A cleaning device according to claim 6, characterized in that: two groups of linkage assemblies (18) are respectively arranged at two ends of the length direction of the roller (5).

8. A cleaning apparatus according to claim 7, wherein: the three transmission gears (182) are uniformly arranged in the circumferential direction of the linkage gear (181), the three transmission gears (182) are all meshed with the linkage gear (181), and the three transmission gears (182) are all arranged in the transmission gear ring (183) and are all meshed with the transmission gear ring (183).

9. A polyester woven fabric dyeing process using the cleaning equipment of claim 8, which comprises the following steps:

step 1: pre-shrinking, namely soaking the woven and formed gray cloth in liquid alkali water at 130 ℃ for 20-30 minutes to pre-shrink;

step 2: continuously cleaning before dyeing, and putting the preshrunk cloth into cleaning equipment for cleaning for multiple times;

and step 3: presetting, namely presetting the cleaned cloth;

and 4, step 4: alkali washing, namely conveying the pre-shaped cloth into a liquid alkali pool for alkali washing;

and 5: neutralizing the cloth subjected to alkali washing by adopting a glacial acetic acid aqueous solution;

step 6: dyeing, namely dyeing the cloth in a dye pool at 130 ℃;

and 7: cleaning, namely cleaning the dyed cloth;

and 8: and (5) scutching and shaping, namely scutching the cleaned cloth and then carrying out shaping treatment.

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