CN107309196B - Cleaning machine - Google Patents

Cleaning machine Download PDF

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Publication number
CN107309196B
CN107309196B CN201710326781.7A CN201710326781A CN107309196B CN 107309196 B CN107309196 B CN 107309196B CN 201710326781 A CN201710326781 A CN 201710326781A CN 107309196 B CN107309196 B CN 107309196B
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China
Prior art keywords
product
jig
waste water
oil
cleaning
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CN201710326781.7A
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Chinese (zh)
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CN107309196A (en
Inventor
刘步良
刘步凯
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Dongguan Wupeike Automation Engineering Technology Co ltd
Shenzhen Automate Technology Co ltd
Original Assignee
Dongguan Zunli Automation Technology Co ltd
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Priority to CN201710326781.7A priority Critical patent/CN107309196B/en
Publication of CN107309196A publication Critical patent/CN107309196A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • B08B3/022Cleaning travelling work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/14Removing waste, e.g. labels, from cleaning liquid; Regenerating cleaning liquids
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B5/00Drying solid materials or objects by processes not involving the application of heat
    • F26B5/08Drying solid materials or objects by processes not involving the application of heat by centrifugal treatment

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  • Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Molecular Biology (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Cleaning By Liquid Or Steam (AREA)

Abstract

The invention relates to the technical field of cleaning equipment, in particular to a cleaning machine, which comprises a rack, a cleaning chamber arranged on the rack, a product jig arranged in the cleaning chamber, a jig rotation driving device used for driving the product jig to rotate, a spray head used for spraying cleaning liquid to a product in the product jig and a waste water recovery device used for recovering and recycling cleaned waste water, wherein the waste water recovery device is communicated with the spray head; when the device works, the jig rotation driving device drives the product jig to drive the product to rotate, the spray head sprays cleaning liquid to the product, and the waste water recovery device recovers cleaned waste water and circulates to the spray head after treatment. The invention can efficiently and quickly remove oil stains and sundries on the product, and can spin-dry the product to prevent secondary pollution; adopt waste water recovery unit to handle and retrieve waste water, avoid waste water polluted environment and water waste, play energy-concerving and environment-protective effect, it has very strong practicality.

Description

Cleaning machine
Technical Field
The invention relates to the technical field of cleaning equipment, in particular to a cleaning machine.
Background
In the processes of stamping, cutting and the like, accessories such as automobile clutches, automobile hubs and the like are stained with oil stains and sundries, and the oil stains and the sundries need to be cleaned when the accessories are further processed or used. At present, manual cleaning is mostly adopted, the cleaning efficiency is low, the cleanliness is poor, and the product quality is influenced. In addition, the waste water after cleaning is directly discharged, which causes serious pollution to the environment and can not meet the requirements of production and environmental protection, and an alternative scheme is urgently needed to be provided.
Disclosure of Invention
The invention aims to provide an energy-saving, environment-friendly and efficient cleaning machine for cleaning oil stains on products.
In order to solve the technical problem, the invention adopts the following technical scheme:
the invention provides a cleaning machine which comprises a rack, a cleaning chamber arranged on the rack, a product jig arranged in the cleaning chamber, a jig rotation driving device used for driving the product jig to rotate, a spray head used for spraying cleaning liquid on a product in the product jig, and a waste water recovery device used for recovering and reusing cleaned waste water, wherein the waste water recovery device is communicated with the spray head; when the device works, the jig rotation driving device drives the product jig to drive the product to rotate, the spray head sprays cleaning liquid to the product, and the waste water recovery device recovers cleaned waste water and circulates to the spray head after treatment.
Wherein, waste water recovery device includes waste water recovery case, and waste water recovery case is equipped with waste water recovery check chamber, deoiling check chamber and output check chamber, the upper portion in waste water recovery check chamber and the upper portion intercommunication in deoiling check chamber, the lower part in deoiling check chamber and the lower part intercommunication in output check chamber, set up oil water separator in the deoiling check chamber, output check chamber and shower nozzle intercommunication.
The output grid cavity is connected with a filter, and the output grid cavity is communicated with the spray head through the filter.
Wherein, be provided with the heating device who is used for heating waste water in the output check chamber.
Wherein, oil water separator includes action wheel, counter weight wheel, receipts oil tank, connects the steel band of action wheel and counter weight wheel, is used for driving action wheel pivoted to receive the oily motor and is used for hanging the oil on the steel band to the frizing of receiving the oil tank, the counter weight wheel is located deoiling check intracavity, the steel band passes receives the oil tank.
The product jig comprises a jig disc and a plurality of material blocking blocks which are circumferentially arrayed on the jig disc; the material blocking blocks are provided with material placing installation parts and material blocking parts extending upwards from the material placing installation parts, and material cavities for placing products are defined by the material blocking parts of the material blocking blocks; the jig rotation driving device comprises a driving wheel connected with the jig disc and a first motor used for driving the driving wheel to rotate.
The product lifting mechanism comprises a lifting rotating frame, a mounting disc arranged above the product jig, a rotating shaft connected with the mounting disc, a plurality of ejector pins arranged on the mounting disc and a first driving mechanism used for driving the lifting rotating frame to lift and rotate, wherein the product lifting mechanism further comprises a product lifting mechanism, the rotating shaft is arranged on the mounting disc, and the first driving mechanism is used for driving the lifting rotating frame to lift and rotate.
Wherein, the top slope in the purge chamber is provided with the guide plate, and the guide plate is provided with a plurality of guiding gutters.
Wherein, the cleaning chamber is connected with a mist pumping pipe used for pumping mist in the cleaning chamber.
The cleaning chamber is provided with a door and window opening, the door and window opening is provided with a door plate mechanism for opening or closing the door and window opening, and the door plate mechanism comprises a door plate and a door plate driving cylinder for driving the door plate to move.
The invention has the beneficial effects that:
the invention provides a cleaning machine, which is characterized in that when the cleaning machine works, a product is placed in a product jig, a jig rotation driving device drives the product jig to drive the product to rotate, a spray head sprays cleaning liquid on the product to clean the product and remove oil stains and sundries on the product, cleaned wastewater flows into a wastewater recovery device, and the wastewater recovery device recovers the cleaned wastewater and recycles the wastewater to the spray head after treatment, so that the wastewater is recycled. In addition, when the spray head stops spraying the cleaning liquid to the product, the jig rotation driving device drives the product jig to drive the product to rotate, and therefore the product can be dried. The invention can efficiently and quickly remove oil stains and sundries on the product, and can spin-dry the product to prevent secondary pollution; adopt waste water recovery unit to handle and retrieve waste water, avoid waste water polluted environment and water waste, play energy-concerving and environment-protective effect, it has very strong practicality.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is an exploded perspective view of the present invention.
Fig. 3 is a schematic perspective view of another embodiment of the present invention.
Fig. 4 is an enlarged schematic view of a portion a in fig. 2.
Fig. 5 is a schematic perspective view of the product fixture, the waste water recovery device and the product ejecting mechanism according to the present invention.
FIG. 6 is a schematic view showing the structure of the wastewater recovery tank and the oil-water separator according to the present invention.
FIG. 7 is a schematic perspective view of the oil-water separator according to the present invention.
FIG. 8 is an exploded perspective view of the oil-water separator according to the present invention.
Fig. 9 is a schematic perspective view of the product fixture and the product ejecting mechanism according to the present invention.
Fig. 10 is a schematic perspective view of a door panel mechanism according to the present invention.
Detailed Description
In order to facilitate understanding of those skilled in the art, the present invention will be further described with reference to the following examples and drawings, which are not intended to limit the present invention.
As shown in fig. 1 to 10, the present invention provides a cleaning machine, which includes a frame 1, a cleaning chamber 2 disposed in the frame 1, a product jig 3 disposed in the cleaning chamber 2, a jig rotation driving device for driving the product jig 3 to rotate, a nozzle 4 for spraying a cleaning solution on a product in the product jig 3, and a waste water recovery device 5 for recovering and recycling the cleaned waste water, wherein the waste water recovery device 5 is communicated with the nozzle 4; during operation, a product 01 is placed in the product jig 3, the product jig 3 is driven by the jig rotation driving device to drive the product to rotate, the cleaning liquid is sprayed to the product by the spray head 4, the product 01 is cleaned, oil stains and sundries on the product are removed, the cleaned wastewater flows into the wastewater recovery device 5, and the wastewater recovery device 5 recovers the cleaned wastewater and recycles the wastewater to the spray head 4 after treatment, so that the wastewater is recycled. In addition, when the spray head 4 stops spraying the cleaning liquid to the product 01, the jig rotation driving device drives the product jig 3 to drive the product 01 to rotate, so that the product 01 can be dried. The invention can efficiently and quickly remove oil stains and sundries on the product, and can spin-dry the product to prevent secondary pollution; adopt waste water recovery unit 5 to handle and retrieve waste water, avoid waste water polluted environment and water waste, play energy-concerving and environment-protective effect, it has very strong practicality.
As shown in fig. 5 to 8, in this embodiment, the wastewater recovery device 5 includes a wastewater recovery tank 51, the wastewater recovery tank 51 is provided with a wastewater recovery grid chamber 511, an oil removal grid chamber 512 and an output grid chamber 513, the upper part of the wastewater recovery grid chamber 511 is communicated with the upper part of the oil removal grid chamber 512, the lower part of the oil removal grid chamber 512 is communicated with the lower part of the output grid chamber 513, an oil-water separator 52 is disposed in the oil removal grid chamber 512, and the output grid chamber 513 is communicated with the spray head 4.
In fig. 6, the direction indicated by the arrow is the flow direction of the wastewater. After the wastewater flows into the wastewater recovery tank 51, the wastewater firstly flows into the wastewater recovery grid chamber 511, the upper part of the wastewater recovery grid chamber 511 is communicated with the upper part of the oil removal grid chamber 512, oil stains float on the wastewater, and sundries sink below the wastewater, so that the oil stains preferentially enter the oil removal grid chamber 512, and the sundries are precipitated in the wastewater recovery grid chamber 511, thereby realizing the discharge of the oil stains in the wastewater recovery grid chamber 511, the oil-water separator 52 collects the oil stains in the oil removal grid chamber 512, the lower part of the oil removal grid chamber 512 is communicated with the lower part of the output grid chamber 513, so that the wastewater after oil removal flows into the output grid chamber 513 from the lower part of the oil removal grid chamber 512, and the oil stains floating on the wastewater are prevented from being brought into the output grid chamber 513. The waste water from the outlet compartment 513 can be recycled to the spray head 4 for use. In this embodiment, it is preferable that a filter 53 is connected to the output cell chamber 513, the output cell chamber 513 is communicated with the shower head 4 through the filter 53, and the waste water in the output cell chamber 513 is re-filtered by the filter 53 and then circulated to the shower head 4 to be reused. This waste water reclamation device 5 passes through the structural design of waste water recovery case 51, the flow direction of control waste water, effectual filtration greasy dirt with deposit debris, rethread oil water separator 52 clears away the greasy dirt, waste water further filters the back through filter 53 again, circulates to shower nozzle 4, its structural design is ingenious, and filtration efficiency is high.
In this embodiment, a heating device for heating the wastewater is disposed in the output grid chamber 513. The heating device can adopt the existing heating device, such as a heating wire and the like, so that the waste water is heated without being described again, and the product is cleaned by the heating device when the waste water is recycled.
In this embodiment, the oil-water separator 52 includes a driving wheel 521, a weight wheel 522, an oil collection tank 523, a steel belt 524 connecting the driving wheel 521 and the weight wheel 522, an oil collection motor 525 for driving the driving wheel 521 to rotate, and an oil scraper 526 for hanging oil on the steel belt 524 to the oil collection tank 523, where the weight wheel 522 is located in the oil removal cell cavity 512, and the steel belt 524 passes through the oil collection tank 523. The lower ends of the counterweight wheel 522 and the steel strip 524 are immersed in wastewater, the oil collecting motor 525 drives the driving wheel 521 to rotate so as to drive the steel strip 524 to move, the steel strip 524 takes away oil stains from the wastewater, and the oil scraper 526 scrapes the oil stains from the steel strip 524 into the oil collecting tank 523, so that oil-water separation of the wastewater in the oil removing grid cavity 512 is realized. The oil-water separator 52 has a simple structure, low manufacturing cost, and high oil-water separation efficiency.
In this embodiment, the product fixture 3 includes a fixture disk 31 and a plurality of material blocking blocks 32 circumferentially arrayed on the fixture disk 31; the material blocking blocks 32 are provided with material placing installation parts 321 and material blocking parts 322 extending upwards from the material placing installation parts 321, and material cavities for placing products are defined by the material blocking parts 322 of the material blocking blocks 32; the jig rotation driving device comprises a driving wheel 33 connected with the jig disc 31 and a first motor 34 for driving the driving wheel 33 to rotate. The product ejecting mechanism 6 comprises a lifting rotating frame 61, a mounting disc 62 arranged above the product jig 3, a rotating shaft connected with the mounting disc 62, a plurality of ejector pins 64 arranged on the mounting disc 62 and a first driving mechanism 65 used for driving the lifting rotating frame 61 to lift and rotate, wherein the rotating shaft is rotatably connected with the lifting rotating frame 61 through a bearing. The first driving mechanism 35 employs a rotary cylinder.
When the device works, a product 01 is placed in the material cavity, the first driving mechanism 35 drives the lifting rotating frame 61 to move, the ejector pins 64 are enabled to abut against the product 01, the first motor 34 drives the driving wheel 33 to drive the jig disc 31 to rotate, so that the product 01 rotates, and the mounting disc 62 rotates along with the product 01, so that the ejector pins 64 are enabled to always abut against the product 01. After the cleaning of the product 01 is completed, the first driving mechanism 35 drives the mounting plate 62 to be lifted and rotated at an angle so as to take the product 01 out of the material chamber. A plurality of material stop blocks 32 of the product jig 3 do not need to clamp the product tightly, and the product 01 and the jig disc 31 are designed coaxially so that the product 01 can rotate stably, and the product can be cleaned without dead angles conveniently. The product pushing mechanism 6 is adopted to push the product 01 to rotate, so that the product 01 rotates more stably and reliably.
In this embodiment, a guide plate 7 is obliquely arranged on the top of the cleaning chamber 2, and the guide plate 7 is provided with a plurality of guide grooves 71. In the process of spraying and washing the product 01, water mist can be generated, the top in the washing chamber 2 is provided with the guide plate 7 for collecting the water mist, after the water mist forms water drops, the water drops flow down from the guide groove 71 of the guide plate 7, the guide groove 71 guides the water drops to flow, the water drops are prevented from dropping and the product 01, and therefore the product 01 is prevented from being secondarily polluted.
In this embodiment, a mist extracting pipe 20 for extracting mist from the inside of the cleaning chamber 2 is connected to the cleaning chamber 2. The fog-pumping pipe 20 is connected with an external air-pumping device for use, so as to demist in the cleaning chamber 2.
In this embodiment, the cleaning chamber 2 is provided with a door/window opening 21, a door mechanism 22 for opening or closing the door/window opening 21 is disposed at the door/window opening 21, and the door mechanism 22 includes a door panel 221 and a door panel driving cylinder 222 for driving the door panel 221 to move. The cleaning chamber 2 is provided with an automatic door, the automatic door is convenient to open and close, the full-automatic operation of equipment is convenient to realize, and the product cleaning efficiency is improved.
The above embodiments are preferred implementations of the present invention, and the present invention can be implemented in other ways without departing from the spirit of the present invention.

Claims (9)

1. A cleaning machine is characterized in that: the cleaning device comprises a rack (1), a cleaning chamber (2) arranged on the rack (1), a product jig (3) arranged in the cleaning chamber (2), a jig rotation driving device for driving the product jig (3) to rotate, a spray head (4) for spraying cleaning liquid on a product in the product jig (3), a waste water recovery device (5) for recovering and recycling cleaned waste water, and a product ejection mechanism (6), wherein the waste water recovery device (5) is communicated with the spray head (4); when the device works, the jig rotation driving device drives the product jig (3) to drive the product to rotate, the spray head (4) sprays cleaning liquid to the product, and the waste water recovery device (5) recovers the cleaned waste water and circulates to the spray head (4) after treatment;
the product jig (3) comprises a jig disc (31) and a plurality of material blocking blocks (32) which are circumferentially arrayed on the jig disc (31); the material blocking blocks (32) are provided with material placing installation parts (321) and material blocking parts (322) extending upwards from the material placing installation parts (321), and material cavities for placing products are enclosed by the material blocking parts (322) of the material blocking blocks (32);
the product ejection mechanism (6) comprises a lifting rotating frame (61), an installation disc (62) arranged above the product jig (3), a rotating shaft connected with the installation disc (62), a plurality of ejector pins (64) arranged on the installation disc (62) and a first driving mechanism (65) used for driving the lifting rotating frame (61) to lift and rotate, wherein the rotating shaft is rotatably connected with the lifting rotating frame (61) through a bearing.
2. A cleaning machine according to claim 1, characterized in that: the wastewater recovery device (5) comprises a wastewater recovery tank (51), the wastewater recovery tank (51) is provided with a wastewater recovery grid cavity (511), an oil removal grid cavity (512) and an output grid cavity (513), the upper part of the wastewater recovery grid cavity (511) is communicated with the upper part of the oil removal grid cavity (512), the lower part of the oil removal grid cavity (512) is communicated with the lower part of the output grid cavity (513),
an oil-water separator (52) is arranged in the oil removing grid cavity (512), and the output grid cavity (513) is communicated with the spray head (4).
3. A cleaning machine according to claim 2, characterized in that: the output grid chamber (513) is connected with a filter (53), and the output grid chamber (513) is communicated with the spray head (4) through the filter (53).
4. A cleaning machine according to claim 2, characterized in that: and a heating device for heating the wastewater is arranged in the output grid chamber (513).
5. A cleaning machine according to claim 2, characterized in that: the oil-water separator (52) comprises a driving wheel (521), a counterweight wheel (522), an oil collecting tank (523), a steel belt (524) connected with the driving wheel (521) and the counterweight wheel (522), an oil collecting motor (525) used for driving the driving wheel (521) to rotate and an oil scraping knife (526) used for hanging oil on the steel belt (524) to the oil collecting tank (523), wherein the counterweight wheel (522) is located in an oil removing grid cavity (512), and the steel belt (524) penetrates through the oil collecting tank (523).
6. A cleaning machine according to claim 1, characterized in that: the jig rotation driving device comprises a driving wheel (33) connected with the jig disc (31) and a first motor (34) used for driving the driving wheel (33) to rotate.
7. A cleaning machine as defined in claim 1, wherein: a guide plate (7) is obliquely arranged at the top in the cleaning chamber (2), and a plurality of guide grooves (71) are formed in the guide plate (7).
8. A cleaning machine according to claim 1, characterized in that: the cleaning chamber (2) is connected with a mist pumping pipe (20) for pumping mist in the cleaning chamber (2).
9. A cleaning machine as defined in claim 1, wherein: cleaning chamber (2) are equipped with door and window opening (21), and door and window opening (21) department is equipped with door plant mechanism (22) that are used for opening or close this door and window opening (21), door plant mechanism (22) include door plant (221) and are used for driving door plant drive cylinder (222) that door plant (221) removed.
CN201710326781.7A 2017-05-10 2017-05-10 Cleaning machine Active CN107309196B (en)

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Application Number Priority Date Filing Date Title
CN201710326781.7A CN107309196B (en) 2017-05-10 2017-05-10 Cleaning machine

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CN201710326781.7A CN107309196B (en) 2017-05-10 2017-05-10 Cleaning machine

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CN107309196B true CN107309196B (en) 2023-01-24

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Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108031669A (en) * 2017-11-15 2018-05-15 苏州麦克韦尔自动化设备有限公司 A kind of plunger flusher
CN107932784B (en) * 2017-11-20 2020-03-20 杭州结加改性材料科技有限公司 Automobile tire recovery processing system
CN109985847A (en) * 2019-03-29 2019-07-09 路沃特(张家港)动力再制造科技有限公司 A kind of engine rotary spray cleaning machine
CN113798242B (en) * 2021-08-30 2022-09-23 杭州康碳尔环保科技有限公司 High-temperature high-pressure cleaning machine

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JP2000117218A (en) * 1998-10-16 2000-04-25 Hotani:Kk Tote vessel washing method and washer
CN2734352Y (en) * 2004-09-14 2005-10-19 赵章才 Special cleaning machine for oil vessels
CN101875046B (en) * 2010-04-21 2011-10-05 宁波达克轴承有限公司 Bearing washer
CN102580965A (en) * 2011-01-13 2012-07-18 亿和精密工业(苏州)有限公司 Plastic box cleaning machine
CN202238833U (en) * 2011-09-22 2012-05-30 无锡泰东机械有限公司 Material-pressing mechanism for cleaning machine
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CN105396837B (en) * 2015-12-18 2017-12-05 中车戚墅堰机车车辆工艺研究所有限公司 Spray-cleaning Machine, the cleaning method of circulation filter and the application device
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Address after: 523000 2nd floor, building C, Waijing Industrial Park, Gaolong Road, Xiaoyong village, Gaopo Town, Dongguan City, Guangdong Province

Patentee after: Dongguan wupeike Automation Engineering Technology Co.,Ltd.

Country or region after: China

Address before: 523000 2nd floor, building C, Waijing Industrial Park, Gaolong Road, Xiaoyong village, Gaopo Town, Dongguan City, Guangdong Province

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Effective date of registration: 20240522

Address after: 518101 812, building a, No. 9, Furong Road, Tantou community, Songgang street, Bao'an District, Shenzhen, Guangdong

Patentee after: SHENZHEN AUTOMATE TECHNOLOGY CO.,LTD.

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Address before: 523000 2nd floor, building C, Waijing Industrial Park, Gaolong Road, Xiaoyong village, Gaopo Town, Dongguan City, Guangdong Province

Patentee before: Dongguan wupeike Automation Engineering Technology Co.,Ltd.

Country or region before: China