CN103878143A - Ultrasonic cleaner - Google Patents

Ultrasonic cleaner Download PDF

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Publication number
CN103878143A
CN103878143A CN201410106614.8A CN201410106614A CN103878143A CN 103878143 A CN103878143 A CN 103878143A CN 201410106614 A CN201410106614 A CN 201410106614A CN 103878143 A CN103878143 A CN 103878143A
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China
Prior art keywords
cleaning
rinse bath
cleaning machine
supersonic wave
tank
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Granted
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CN201410106614.8A
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CN103878143B (en
Inventor
李敏俊
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Taizhou Letter Occasion Machine-Building Co Ltd
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Taizhou Letter Occasion Machine-Building Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/12Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration

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  • Cleaning By Liquid Or Steam (AREA)

Abstract

The invention discloses an ultrasonic cleaner and belongs to the field of mechanical equipment cleaning. The ultrasonic cleaner solves the problems that cleaning fluid in an existing ultrasonic cleaner cannot remove impurities in time, and the cleaning fluid is wasted. The ultrasonic cleaner comprises a rack (1), an ultrasonic generator (2), a cleaning tank (3) and ultrasonic vibrators (4). A water circulation device is arranged on the outer side of the cleaning tank (3) and comprises an overflow tank (5) arranged on one side of the cleaning tank (3). The water circulation device further comprises the overflow tank, an oil contamination tank (7), a water storage tank (8), a water pump (9), a filter (10) and a water injection tank (11). The bottom of the water injection tank (11) is communicated with the cleaning tank (3). The bottom of the cleaning tank (3) is an inclined plane. The ultrasonic cleaner integrates the functions of heating, ultrasonic waves, circulating filtration, oil-water separation and article movement, the cleaning speed is high, and the cleaning effect is good; besides, the ultrasonic cleaner is multifunctional, low in energy consumption and capable of prolonging the replacement cycle of the cleaning fluid and reducing environmental pollution, thereby being wide in application range.

Description

Supersonic wave cleaning machine
Technical field
The present invention relates to plant equipment and clean field, especially relate to a kind of supersonic wave cleaning machine that cleaning fluid is recycled that has for article such as wash machine equipment, parts and glasses.
Background technology
Supersonic wave cleaning machine is mainly to pass through transducer, convert the acoustic energy in power ultrasonic frequency source to mechanical oscillation, by clean cell wall by Ultrasonic Radiation to the cleaning fluid in trough, owing to being subject to hyperacoustic radiation, make the microbubble in liquid in groove can under the effect of sound wave, keep vibration, the immense pressure of utilizing ultrasonic cavitation to produce, destroy the absorption on dirt and cleaning part surface, can destroy dirt, remove or weaken border pollution layer, increase and stir, diffusion, utilize supersonic wave cleaning machine, can reduce the consumption of chemical solvent, thereby greatly reduce environmental pollution.
In the prior art, it is on 03 28th, 2013 in the applying date, application number is that 201310103821.3 Chinese invention patent discloses a kind of cleaning device, this cleaning device comprises cleaning part and energy generation part, described energy generating unit is divided and is comprised motor and supersonic generator, described cleaning part comprises upper cover, clean body, rinse bath and workpiece to be cleaned storing place, described cleaning body is located at rinse bath periphery, storing place of described workpiece to be cleaned is located in rinse bath, in described cleaning body, be provided with fixed block, described rinse bath activity is located on fixed block, described bottom of rinse bath is provided with ultrasonic transducer, described ultrasonic transducer connects supersonic generator, described rinse bath is provided with heating plate, storing place of described workpiece to be cleaned is latticed, in storing place of described workpiece to be cleaned, be placed with workpiece to be cleaned, the gap of described cleaning body is less than the volume of workpiece to be cleaned.
It is on 07 19th, 2012 in the applying date, application number is that 201210249834.7 Chinese invention patent discloses a kind of supersonic wave cleaning machine, at least comprise two cell bodies arranged side by side, one of them cell body is cleaning case, be provided with multiple supersonic generators therein, cleaning case inside is also provided with air jet pipe, electrothermal tube, on cleaning case sidewall, also has water inlet, discharge outlet and overfall, another cell body is water washing chamber, in on water washing chamber sidewall, there is water inlet, discharge outlet and overfall, it also comprises the crossbeam track that is fixedly connected with supersonic wave cleaning machine by column and is positioned at supersonic wave cleaning machine top, can be along the walking mechanism of crossbeam orbital motion, be connected in the hanging basket of walking mechanism below.
But above-mentioned cleaning machine is owing to there is no water circle device, cleaning part in rinse bath after Ultrasonic Cleaning, cleaning fluid still rests in rinse bath, and impurity or greasy dirt are through filtering, so can not remove impurity or greasy dirt, in the time that in cleaning fluid, impurity content is more, can affect clean result, so will often change cleaning fluid, cause cleaning fluid waste, in the time that cleaning fluid is directly discharged together with dirt, can cause again environmental pollution.
Summary of the invention
The technical problem to be solved in the present invention is that the cleaning fluid in existing supersonic wave cleaning machine can not be removed in time impurity in rinse bath, and the problem of cleaning fluid wasting phenomenon, a kind of the have impurity filtering in cleaning fluid, the supersonic wave cleaning machine that cleaning fluid can be recycled are provided.
In order to solve the problems of the technologies described above, the invention provides a kind of supersonic wave cleaning machine, comprise frame, supersonic generator and rinse bath are set in described frame, sidewall at described rinse bath arranges ultrasonic vibrator, described ultrasonic vibrator is connected with supersonic generator, at described rinse bath arranged outside water circle device, described water circle device comprises the overflow launder that is arranged on rinse bath one side, described overflow launder is connected with greasy dirt groove by pipe, described greasy dirt groove is connected with catch basin, described catch basin is connected with filter by water pump, described filter is connected with water sink by pipe, described water sink bottom communicates with rinse bath.Utilize water circle device, can make cleaning fluid be reused.
Above-mentioned supersonic wave cleaning machine, described bottom of rinse bath is set to inclined plane, is tilted to water sink direction by rinse bath direction, in described water sink bottom, valve is set.Bottom of rinse bath adopts inclination mode, makes blowdown more convenient, more thorough, makes the sediment in water flow to water sink bottom, discharges by the valve of water sink bottom.
Above-mentioned supersonic wave cleaning machine, described ultrasonic vibrator is arranged on the sidewall of rinse bath front and back side.
Above-mentioned supersonic wave cleaning machine, arranges ultrasonic vibrator in the bottom of described rinse bath, by three, ultrasonic vibrator is set like this, makes cleaning performance remarkable.
Above-mentioned supersonic wave cleaning machine arranges upper arm support and upper arm above described rinse bath, and described upper arm is connected on upper arm support by slide rail, and the driver part that makes upper arm motion is set on described upper arm support.
Above-mentioned supersonic wave cleaning machine, described driver part comprises motor, and the eccentric wheel that drives upper arm to move up and down is set on the motor shaft of described motor.In upper arm, can hang various Hanging Baskets, in Hanging Basket, can place each profit needs the object cleaning.
Above-mentioned supersonic wave cleaning machine, arranges valve at described greasy dirt trench bottom, for discharging the impurity in greasy dirt groove.
Above-mentioned supersonic wave cleaning machine, arranges valve in described catch basin bottom, for discharging the impurity that is deposited in catch basin bottom.
Above-mentioned supersonic wave cleaning machine arranges magnet in described water sink, the irony particle containing for drawing cleaning fluid.
Above-mentioned supersonic wave cleaning machine arranges heating tube in described rinse bath, for cleaning fluid is heated.
The beneficial effect of supersonic wave cleaning machine of the present invention is: (1) utilizes ultrasonic wave, and cleaning speed is fast, and cleaning performance is good, and each hole in energy cleaning components or very little gap, clean without dead angle, and cleannes are high, and surface of the work cleannes are consistent; (2) utilize water circle device, can make cleaning fluid be filtered, recycle, save cleaning fluid; (3) can centralized recovery dirt and impurity, reduce environmental pollution; (4) utilize Ultrasonic Cleaning, can not make surface of the work occur wearing and tearing, the part very complicated for surface configuration can be cleaned, and improves cleaning quality; (5) the present invention integrates heating, ultrasonic wave, circulating filtration, water-oil separating and article and moves, and function is many, and energy consumption is low, reduces the cleaning fluid replacement cycle, applied widely.
Brief description of the drawings
Fig. 1 is perspective view of the present invention.
Fig. 2 is top view of the present invention.
Fig. 3 is rearview of the present invention.
Accompanying drawing mark explanation: 1-frame, 2-supersonic generator, 3-rinse bath, 4-ultrasonic vibrator, 5-overflow launder, (6,61,62,63,64)-pipe, 7-greasy dirt groove, 8-catch basin, 9-water pump, 10-filter, 11-water sink, 12-valve, 13-upper arm support, 14-upper arm, 15-slide rail, 16-motor, 17-motor shaft, 18-eccentric wheel, (19,20)-valve, 21-magnet, 22-heating tube.
Detailed description of the invention
Supersonic wave cleaning machine as shown in Figure 1 and Figure 2, comprise frame 1, supersonic generator 2 and rinse bath 3 are set in frame 1, at the sidewall of rinse bath 3, ultrasonic vibrator 4 is set, this ultrasonic vibrator 4 is connected with supersonic generator 2, and for example ultrasonic vibrator 4 is arranged on the sidewall of rinse bath 3 front and back sides, as the excellent selection mode of one, bottom at rinse bath 3 also arranges ultrasonic vibrator 4, the ultrasonic wave that utilizes like this three ultrasonic vibrator 4 to produce, and cleaning performance is better; According to the size of rinse bath 3, at the sidewall of rinse bath 3 front and back sides, 4 to 10 ultrasonic vibrator 4 can be set, 15 to 30 ultrasonic vibrator 4 can be set in the bottom of rinse bath 3, make like this ultrasonic cavitation effect obvious.
As Fig. 1, shown in Fig. 3, at described rinse bath 3 arranged outside water circle devices, this water circle device comprises the overflow launder 5 that is arranged on rinse bath 3 one sides, for example set out the mouth of a river in rinse bath 3 one sides, this delivery port can be set to horizontal rectangular shape, position is lower than rinse bath 3 edge suitable for reading, the outside of this delivery port is connected with overflow launder 5, arrange like this, when the water level in rinse bath 3 is during higher than delivery port, the greasy dirt that floats on cleaning fluid surface in rinse bath 3 just can be discharged in overflow launder 5 in time, thereby the problem that the greasy dirt producing in solution cleaning process is bubbled through the water column, prevent on the article article that greasy dirt is cleaned by adhering to again in the time mentioning after cleaning, overflow launder 5 is connected with greasy dirt groove 7 by pipe 6, at the interior article such as sponge or cotton that arrange of greasy dirt groove 7, for adsorbing oil stain in greasy dirt groove 7, in the time that the article such as sponge or cotton in greasy dirt groove 7 are stained with more oil stain and affect the absorption of oil stain, can be periodically changed or cleaned, greasy dirt groove 7 is connected with catch basin 8, cleaning fluid after 7 oil removings of greasy dirt groove can flow to catch basin 8, owing to containing more suspension and particle in the cleaning fluid flowing in catch basin 8, so catch basin 8 is connected with filter 10 by water pump 9, cleaning fluid in catch basin 8 enters water pump 9 water inlets by pipe 62, flow to after filter 10 by pipe 63 by water pump 9 delivery ports, by the filter element filtering effect in filter 10, can reduce suspension and particle in cleaning fluid, make cleaning fluid cleaner, as a kind of optimal way, at the delivery port of water pump 9, an isocon 64 can be set to be connected with catch basin 8, in the time that filter 10 rate of filtration hydraulic pressure slack-off and water pump 9 is excessive, isocon 64 can send back to cleaning fluid in catch basin 8, prevent from affecting filter effect because hydraulic pressure is excessive in filter 10, even cause filter 10 to damage, filter 10 is connected with water sink 11 by pipe 61, and water sink 11 bottoms communicate with rinse bath 3, and the clean cleaning fluid after filtering just can be back in rinse bath 3 and be re-used like this.Greasy dirt groove 7 bottoms arrange valve 19, can be used for discharging in time the impurity in greasy dirt groove 7; In catch basin 8 bottoms, valve 20 is set, also can be used for discharging in time the impurity that is deposited on catch basin 8 bottoms.
As shown in Figure 1, Figure 3, as a kind of optimal way, these rinse bath 3 bottoms are set to inclined plane, tilted to water sink 11 directions by rinse bath 3 directions, rinse bath 3 bottoms adopt inclination mode, make blowdown more convenient, more thorough, make the sediment in cleaning fluid flow to water sink 11 bottoms, in water sink 11 bottoms, valve 12 is set, valve 12 by water sink 11 bottoms can be discharged dirt in time, and the design of this tilting has thoroughly solved the problem that the dirt of traditional cleaning machine bottom cannot be removed; The valve 12 of water sink 11 bottoms can be set to quick detach interface, can conveniently open, and can clear up the larger foreign material in groove that fall into.In addition, as a kind of preferred embodiment, at the interior magnet 21 that arranges of water sink 11, when in the dirt in cleaned parts, contain iron filings iron powder and so on material time, owing to being difficult for discharging in cleaning fluid, so at the interior magnet 21 that arranges of water sink 11, the material that makes to clear iron filings iron powder in washing lotion and so on is drawn onto on magnet 21, convenient taking-up.
As shown in Figure 1, Figure 3, upper arm support 13 and upper arm 14 are set above described rinse bath 3, upper arm 14 is connected on upper arm support 13 by slide rail 15, and the driver part that upper arm 14 is moved is set on described upper arm support 13.As a kind of optimal way, this driver part comprises motor 16, and the eccentric wheel 18 that drives upper arm 14 to move up and down is set on the motor shaft 17 of described motor 16; Certainly driver part also can be set to be driven by cylinder, is moved up and down and is driven upper arm 14 to move by cylinder piston rod.In upper arm 14, can hang various Hanging Baskets, in Hanging Basket, can place the various objects that need cleaning, so just can utilize upper arm 14 to drive Hanging Basket to do upper and lower throwing formula motion, thereby solve traditional cleaning machine in the time cleaning, article in Hanging Basket are the spot secondary deposition in hole and gap in the time of static state, more be conducive to remove surface blot, spot and article-cleaning peeled off more thorough.As further corrective measure, driver part also can drive Hanging Basket to move horizontally, and also can play same effect.
As shown in Figure 3, at the interior heating tube 22 that arranges of rinse bath 3, because ultrasonic wave cavitation effect in the time of 30 DEG C to 40 DEG C is best, chemical composition in most of cleaning fluids all can reach best cleaning effect at a certain temperature simultaneously, cleaning action is more remarkable, therefore in the time of practical application Ultrasonic Cleaning, conventionally adopt the operating temperature of 40 DEG C to 50 DEG C; At the interior heating tube 22 that arranges of rinse bath 3, cleaning fluid can be heated to suitable temperature, to improve cleaning performance.
As Fig. 1, Fig. 2, shown in Fig. 3, the present invention is in concrete use procedure, first in rinse bath 3, put into cleaning fluid, the article that need are cleaned are put in Hanging Basket, Hanging Basket is suspended in upper arm 14, start drive motors 16, make Hanging Basket drive upper arm 14 to move in cleaning fluid, start again supersonic generator 2, the ultrasonic vibrator 4 being connected with supersonic generator 2 by being arranged on rinse bath 3 sidewalls, high-frequency electrical energy is changed into mechanical energy, to cleaning fluid transmitting ultrasonic wave, cleaning fluid is owing to being subject to hyperacoustic radiation, make the microbubble in groove cleaning liquid inside keep vibration, the immense pressure of utilizing ultrasonic cavitation to produce, destroy the absorption of dirt and article surface, scavenging period can be set by supersonic generator 2, article are cleaned up, then turn off drive motors 16, the article that taking-up cleans up.When after article-cleaning, owing to contain a large amount of greasy dirts or impurity in cleaning fluid time, because greasy dirt floats over cleaning fluid upper strata, can be discharged in overflow launder 5, cleaning fluid in overflow launder 5 flows to greasy dirt groove 7 by pipe 6, the article such as sponge or cotton in greasy dirt groove 7 can adsorb more oil stain, cleaning fluid after 7 oil removings of greasy dirt groove can flow to catch basin 8, catch basin 8 is pressed onto filter 10 by water pump 9 cleaning fluid, after the filter element filtering in filter 10, clean cleaning fluid just can be back in rinse bath 3 and be re-used, and filter core in filter 10 can regularly replace, keep good filtration, impurity in catch basin 8 interior depositions can be discharged by the valve of bottom 20, and the foreign material of water sink 11 bottoms can be discharged by the valve of bottom 12, so circulation.
By reference to the accompanying drawings embodiment of the present invention is explained in detail above; but the present invention is not limited to above-mentioned embodiment; to those skilled in the art; can also make under the premise of not departing from the present invention some modification and improvement, these also should be considered as belonging to protection scope of the present invention.

Claims (10)

1. a supersonic wave cleaning machine, comprise frame (1), supersonic generator (2) and rinse bath (3) are set in described frame (1), at the sidewall of described rinse bath (3), ultrasonic vibrator (4) is set, described ultrasonic vibrator (4) is connected with supersonic generator (2), it is characterized in that: at described rinse bath (3) arranged outside water circle device, described water circle device comprises the overflow launder (5) that is arranged on rinse bath (3) one sides, described overflow launder (5) is connected with greasy dirt groove (7) by pipe (6), described greasy dirt groove (7) is connected with catch basin (8), described catch basin (8) is connected with filter (10) by water pump (9), described filter (10) is connected with water sink (11) by pipe (61), described water sink (11) bottom communicates with rinse bath (3).
2. supersonic wave cleaning machine according to claim 1, is characterized in that: described rinse bath (3) bottom is set to inclined plane, is tilted to water sink (11) direction by rinse bath (3) direction, in described water sink (11) bottom, valve (12) is set.
3. supersonic wave cleaning machine according to claim 1 and 2, is characterized in that: described ultrasonic vibrator (4) is arranged on the sidewall of rinse bath (3) front and back side.
4. supersonic wave cleaning machine according to claim 3, is characterized in that: in the bottom of described rinse bath (3), ultrasonic vibrator (4) is set.
5. supersonic wave cleaning machine according to claim 1 and 2, it is characterized in that: in described rinse bath (3) top, upper arm support (13) and upper arm (14) are set, it is upper that described upper arm (14) is connected to upper arm support (13) by slide rail (15), at the upper driver part that makes upper arm (14) motion that arranges of described upper arm support (13).
6. supersonic wave cleaning machine according to claim 5, is characterized in that: described driver part comprises motor (16), and the eccentric wheel (18) that drives upper arm (14) to move up and down is set on the motor shaft (17) of described motor (16).
7. supersonic wave cleaning machine according to claim 1 and 2, is characterized in that: in described greasy dirt groove (7) bottom, valve (19) is set.
8. supersonic wave cleaning machine according to claim 1 and 2, is characterized in that: in described catch basin (8) bottom, valve (20) is set.
9. supersonic wave cleaning machine according to claim 1 and 2, is characterized in that: magnet (21) is set in described water sink (11).
10. supersonic wave cleaning machine according to claim 1 and 2, is characterized in that: heating tube (22) is set in described rinse bath (3).
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