A kind of silk-screen printing plate for solar cells automatic flushing device and method
Technical field
The present invention relates to a kind of silk-screen printing plate for solar cells automatic flushing device and method.
Background technology
Serigraphy is a mature process, and nineteen fifties just begins to be used for electric capacity, resistance, printed circuit board (PCB) and thick film integrated circuit.The end of the nineties, development along with photovoltaic industry, silk-screen printing technique is applied to the silicon solar cell manufacturing, silk-screen printing technique not only can improve the efficiency that silicon solar cell is produced, and replaced expensive vacuum evaporation electrode process, opened up new way for further reducing the silicon solar cell cost.
In the serigraphy, half tone is a main consumptive material, in the solar cell of reality is produced, and about 400 yuans of back electrode half tone, about 700 yuans of positive electrode half tone.Half tone approximately work is just scrapped for 20000 times, and cost is higher.All half tones all can damage early or late, and this is the attribute of half tone own.The deadline factor of half tone has multiple: the half tone cleaning problems, tension force descends, mesh distortion, the wearing and tearing of scraper contact etc.Wherein the most important thing is the half tone cleaning problems.The half tone cleaning problems mainly is two: half tone that residual slurry causes stops up, and contacting between scraper and the half tone causes that the half tone that static causes stops up.
The cleaning of half tone mainly is meant the cleaning of printing back, and photovoltaic enterprise adopts manual the cleaning basically entirely at present.The manual cleaning generally is to use washing agent, clear water etc., silk screen cleaned with the method for craft with hairbrush, sponge etc., then washing agent rinsed well, though easy to operate, efficient and quality are as one wishes not to the utmost, needs the operation of artificial hand construction method, takes time and effort.Before this, after the applicant finished serigraphy, the work of cleaning half tone was method by hand, goes up absolute ethyl alcohol on half tone, uses ultra-clean paper wiping half tone simultaneously, need expend the long time, is difficult to avoid slurry contact skin simultaneously, and human body is produced injury.On semicon industry, although dissimilar silk-screen automatic cleaning equipments is arranged, for example, concentrate Co., Ltd. of Japanese U.S.A releases an environment-friendly type silk screen cleaning machine and can once finish the overall process that half tone cleans, environment-friendly type cleaning, improved cleaning efficiency, can effectively control the volatilization of harmful substance in the liquid, reduce the discharge rate of foul in the fluid, improve operating environment, but because cost is too high, failing is applied in the photovoltaic enterprise.
Summary of the invention
The object of the present invention is to provide a kind of automatic flushing device of silk-screen printing plate for solar cells, it is good that this device has a cleaning performance, the cleannes height, few to the thing damage of silk screen surface, characteristics such as cleaning speed is fast, makes human body need not directly contact cleaning fluid, and is safe and reliable.
The present invention also aims to provide a kind of cleaning method that utilizes said apparatus to carry out silk-screen printing plate for solar cells, this method has realized system's cleaning, has reduced manually-operated, and is time saving and energy saving, improved production efficiency.
The automatic flushing device of a kind of silk-screen printing plate for solar cells provided by the invention, comprise purge tank, settling tank, liquid circulation driving pump, accurate filter and fluid reservoir, described purge tank, settling tank, liquid circulation driving pump is connected by conduit successively with accurate filter, described fluid reservoir is connected with purge tank and settling tank respectively by conduit, on fluid reservoir and purge tank and fluid reservoir and conduit that settling tank is connected, be equipped with valve near the fluid reservoir opening part, on settling tank and conduit that liquid circulation driving pump is connected, also be provided with valve, in purge tank, also be provided with supersonic generator near the settling tank opening part.
Purge tank of the present invention is square casing shape, and the top of described casing is provided with the case lid that can rotate in 0~270 ° of scope, and the side of described casing is provided with inlet, the bottom funnel of described casing, and the bottom of described casing is provided with liquid outlet.
The inboard shop of case lid of the present invention is covered with fluid sealant, and described casing is provided with seal buckle.
Also be provided with screen pack in the settling tank of the present invention.
The cleaning method that utilizes said apparatus to carry out silk-screen printing plate for solar cells provided by the invention may further comprise the steps:
(1) open all valves, cleaning fluid flows into the settling tank from fluid reservoir, closes all valves near the fluid reservoir opening part then;
(2) get half tone, place purge tank, open liquid circulation driving pump and supersonic generator, cleaning fluid enters the purge tank through liquid circulation driving pump and accurate filter from settling tank, cleans half tone;
(3) when more dirt appears in the settling tank bottom, open settling tank, remove crude removal and cleaning fluid, open the fluid reservoir supravasal valve that is connected with settling tank, liquid in the fluid reservoir is flowed in the settling tank, open liquid circulation driving pump, cleaning fluid enters the purge tank through liquid circulation driving pump and accurate filter from settling tank, and half tone is cleaned.
In the above-mentioned half tone cleaning process, the cleaning fluid on settling tank upper strata filters through accurate filter under the effect of liquid circulation driving pump, and clean cleaning fluid is flowed in the purge tank.
In the above-mentioned half tone cleaning process, particular pollutant that cleaning fluid is mingled with flows in the settling tank, and net filtration after filtration is deposited to the bottom of settling tank.
The cleaning fluid that uses in the cleaning process of the present invention is absolute ethyl alcohol.
The feed liquor conduit insertion jar interior degree of depth is greater than going out a fluid catheter insertion jar interior degree of depth in the settling tank in the cleaning process of the present invention, and described feed liquor conduit connects purge tank.
The operating pressure of accurate filter of the present invention is more than the 0.3MPa.
The operating frequency of supersonic generator is 50~200KHz in the cleaning process of the present invention.
Cleaning principle of the present invention is:
Ultrasonic wave is meant that frequency is higher than the sound wave of 20kHZ, and it is the main mechanical oscillation that produces two kinds of forms in medium, i.e. swaying and lengthwise oscillations, and the former can only produce in solid, and the latter then can produce in the solid, liquid, gas attitude.Because the ultrasonic frequency height, wavelength is short, thereby following characteristic is arranged: (1) is directed good.Because the wave length of sound much shorter in the same medium of hyperacoustic wavelength ratio so diffraction phenomena is very not obvious, has very strong directionality so propagate; (2) energy is big.Intensity of wave is directly proportional with frequency, so when amplitude was identical, ultrasonic wave had much bigger energy than common sound wave, according to relevant acoustics measuring, the hyperacoustic energy of 1000kHz is 1,000,000 times of common sound wave 1kHz; (3) penetration power is strong.Though it is very strong that ultrasonic wave is decayed, in solid and liquid, a little less than the decay, thereby extremely strong penetration capacity is arranged in gas.
When ultrasonic wave was propagated in liquid, the little gas nuclear in the liquid vibrated under the effect of sound wave, and growth and collapse take place when acoustic pressure reaches certain value, and this dynamic process is cavitation effect of ultrasonic waves.Cavitation generally comprises three phases: the formation of cavitation bubble, grow up and violent collapse.Cavitation effect of ultrasonic waves has effect very widely in the cleaning field.Bubble reduces crud layer and is cleaned adhesion strength between the part being compressed high-pressure shocking wave that when collapse produce, cause the destruction and the disengaging of crud layer, simultaneously, bubble can also pierce in slit and the crack and vibrate, make that crud layer is disperseed, emulsification, peel off, to reach the purpose of cleaning.
The invention has the beneficial effects as follows:
(1) the inventive method has realized the ultrasonic wave cleaning, and is thoroughly cleaner more than artificial cleaning, helps the raising of the accurate and yield rate of serigraphy;
(2) apparatus of the present invention have realized automatic cleaning, have reduced artificial operation, and are time saving and energy saving, more convenient with respect to artificial cleaning as long as half tone is put into purge tank and taken out purge tank, saved great deal of labor;
(3) the inventive method has reduced the waste of ethanol, in artificial the cleaning, half tone cleans and carries out in open space, and the utilization rate that is poured into the ethanol on the silk screen is low, mostly be in vain and run off, caused the waste of ethanol, and in device of the present invention, ethanol circulates in the space of a sealing, continuous filtration, purification ethanol, repeatedly utilize, avoided the volatilization of ethanol, reduced cost;
The distortion of the half tone that the operate miss when (4) apparatus of the present invention have been avoided artificial cleaning causes and the distortion of silk screen;
(5) apparatus of the present invention have been avoided in the artificial cleaning, and organic ink contacts with human body skin, and printing process is reduced the injury of human body.
Description of drawings
Fig. 1 is the automatic flushing device schematic diagram of the silk-screen printing plate for solar cells that provides of embodiment;
Fig. 2 is the structural representation of purge tank among Fig. 1;
Wherein, 1, purge tank; 2, settling tank; 3, liquid circulation driving pump; 4, accurate filter; 5, fluid reservoir; 61~63, valve; 7, supersonic generator; 8, case lid; 9, inlet; 10, liquid outlet; 11, seal buckle.
The specific embodiment
The present invention will be described below to enumerate specific embodiment.It is pointed out that following examples only are used for that the invention will be further described, do not represent protection scope of the present invention, nonessential modification and adjustment that other people prompting according to the present invention is made still belong to protection scope of the present invention.
Embodiment 1
Shown in accompanying drawing 1-2: the automatic flushing device of the silk-screen printing plate for solar cells that present embodiment provides, comprise purge tank 1, settling tank 2, liquid circulation driving pump 3, accurate filter 4 and fluid reservoir 5, purge tank 1 is height setting with settling tank 2, purge tank 1, settling tank 2, liquid circulation driving pump 3 and accurate filter 4 are connected successively by conduit, fluid reservoir 5 is connected with purge tank 1 and settling tank 2 by conduit, on fluid reservoir 5 and purge tank 1 and fluid reservoir 5 and conduit that settling tank 2 is connected, be provided with valve 61 and 62 near the fluid reservoir opening part, on settling tank 2 and conduit that liquid circulation driving pump 3 is connected, also be provided with valve 63, in purge tank 1, also be provided with supersonic generator 7 near settling tank 2 opening parts.
The above-mentioned cleaning device that utilizes that present embodiment provides cleans the method for silk-screen printing plate for solar cells, may further comprise the steps:
(1) open all valves, cleaning fluid flows into the settling tank from fluid reservoir, closes all valves near the fluid reservoir opening part then;
(2) get half tone, place purge tank, open liquid circulation driving pump and supersonic generator, cleaning fluid enters the purge tank through liquid circulation driving pump and accurate filter from settling tank, cleans half tone;
(3) when more dirt appears in the settling tank bottom, open settling tank, remove crude removal and cleaning fluid, open the fluid reservoir supravasal valve that is connected with settling tank, liquid in the fluid reservoir is flowed in the settling tank, open liquid circulation driving pump, cleaning fluid enters the purge tank through liquid circulation driving pump and accurate filter from settling tank, and half tone is cleaned.
Embodiment 2
The automatic flushing device of the silk-screen printing plate for solar cells that present embodiment uses is with reference to embodiment 1.
The above-mentioned cleaning device that utilizes that present embodiment provides cleans the method for the sun with screen printing screens, may further comprise the steps:
(1) open all valves, cleaning fluid flows into the settling tank from fluid reservoir, closes all valves near the fluid reservoir opening part then;
(2) get half tone, place purge tank, open liquid circulation driving pump and supersonic generator, cleaning fluid enters the purge tank through liquid circulation driving pump and accurate filter from settling tank, cleans half tone;
(3) when more dirt appears in the settling tank bottom, open settling tank, remove crude removal and cleaning fluid, open the fluid reservoir supravasal valve that is connected with settling tank, liquid in the fluid reservoir is flowed in the settling tank, open liquid circulation driving pump, cleaning fluid enters the purge tank through liquid circulation driving pump and accurate filter from settling tank, and half tone is cleaned.
Concrete cleaning process is:
Open valve 61,62 and 63, make cleaning fluid absolute ethyl alcohol in the fluid reservoir 5 flow in the settling tank 2 after, valve-off 61 and 62; In purge tank 1, put into half tone, sealing purge tank 1, open liquid circulation driving pump 3, make ethanol inject purge tank 1, open supersonic generator 7 then, the operating frequency of regulating supersonic generator is 50~200KHz, makes ultrasonic wave act on ethanol and produces cavitation, utilizes cavitation to clean half tone; Ethanol must be sneaked into pulp particle after cleaning half tone, make ethanol dirty, and dirty ethanol flows out from purge tank 1, injects settling tank 2, enter settling tank 2 after, the ethanol flow velocity is slack-off, because slurry is heavier, just precipitates in settling tank 2; ; settling tank 2 can't get off all slurry sediment; also has a small amount of slurry along with ethanol enters liquid circulation driving pump 3; therefore; accurate filter 4 is equipped with in outlet at liquid circulation driving pump 3; this accurate filter 4 can filter out the particle of micron dimension under 0.3Mpa and above pressure action; and the diameter of slurry is a micron dimension just; so can further filter out slurry; ethanol just obtains purifying; can continue to recycle, like this, ethanol just purge tank 1-settling tank 2-liquid circulation driving pump 3-constantly circulation in the accurate filter 4.
If service time is long, then settling tank precipitates more slurries for 2 li, just settling tank 2 can be opened, the slurry of the precipitation of draining and the ethanol in the device, then valve 62 is opened, make the ethanol of 5 li of fluid reservoirs flow to settling tank 2 the insides voluntarily, valve-off 62 then, just finished the replacing of a cleansing medium.
Embodiment 3
The automatic flushing device of the silk-screen printing plate for solar cells that present embodiment provides is with reference to embodiment 1.
Wherein, in this half tone purging system, liquid medium is inorganic ethanol, owing to have slurry impurity in the ethanol, this requires liquid circulation driving pump 3 satisfying under the prerequisite of traffic requirement, erosion that can acid and alkali-resistance has enough tolerances to a small amount of organic granular simultaneously, is the micropump of Nanjing Pascal's micropump company MG1009 model of being produced so present embodiment selects for use.
The ultrasonic wave cleaning performance is directly proportional with power usually, and the too big cavitation intensity of power can increase greatly, though improved cleaning performance, but may make web produce the erosion point, destroy half tone.So select suitable supersonic generator 7.
At present, the operating frequency of the supersonic wave cleaning machine on the market roughly can be divided three frequency ranges according to cleaning object: low frequency ultrasound cleans that (20~50KHz), high frequency cleans (50~200KHz) and megahertz ultrasonic cleaning (more than the 700KHz).Ultrasonic wave energy washes particles with different sizes under each frequency, the dirt of the corresponding larger particles of common low frequency, and high-frequency energy removes micron-sized dirt, and million can wash the dirt of micron, submicron order frequently.The granular size of the used slurry in the solar cell serigraphy is a micron level, selects other supersonic generator (50~200KHz) of high-frequency stage in the present embodiment for use.
In this cleaning device, the effect of purge tank 1 is to hold half tone (will clean half tone vertically inserts in this jar), and receives the clean absolute ethyl alcohol from liquid circulation driving pump 3, and ultrasonic wave cleans half tone after acting on ethanol, ethanol is taken away residual slurry then, flows out purge tank 1.
Purge tank 1 can be formed by stainless steel weldering system, also can be formed by other suitable materials, can be made as square casing shape, also can be other shape, makes according to the concrete shape of half tone.The side of casing is provided with inlet 9, the bottom funnel of casing, so that the precipitation slurry can be discharged smoothly, the bottom of casing is provided with liquid outlet 10, in the present embodiment, length and width and Gao Ke are by following specifications design, long 400mm, wide 400mm, thick 75mm, solar cell silk-screen half tone (365mm * 365 * 25mm) that can hold present maximum, the top of casing is provided with the case lid 8 that can rotate in 0~270 ° of scope, open and close all very flexiblely, the inboard shop of case lid 8 is covered with fluid sealant, and the effect of fluid sealant is the sealing that keeps purge tank when work.
In order to reach the purpose of sealing, present embodiment has also designed seal buckle 11 on casing, and sealing button 11 is convenient and swift, good airproof performance.In the course of the work, inorganic ethanol advances from inlet 9, enters the working region then, produces cavitation under action of ultrasonic waves, cleans half tone, takes away the slurry that remains on the half tone, flows out from liquid outlet 10 then, flows to settling tank 2.
In this cleaning device, the accurate filter 4 that present embodiment adopts is 10 inches single core accurate filters, the filter core that the aperture is 5 μ m is equipped with in the inside, can be that particle more than the 5 μ m filters out with diameter under 0.3Mpa and above pressure action, the size of solar cell serigraphy slurry is 5 μ m~10 μ m, can be filtered out fully by accurate filter 4, cleaning ethanol, it is recycling that ethanol is able to.
In this cleaning device, the effect of settling tank 2 is the absolute ethyl alcohols that have slurry impurity that receive from purge tank 1, it is inside precipitated, and further filtered by screen pack, reaches recycling purpose.
In the present embodiment, settling tank 2 is made by a common plastics jar, and the feed liquor conduit connects purge tank 1, in inserting jar more deeply, go out fluid catheter insert more shallow, purpose be use at the bottom of fluid catheter and the settling tank distance a bit, make the slurry of precipitation be difficult to enter.
In this cleaning device, the effect of fluid reservoir 5 is to store clean inorganic ethanol, inorganic ethanol impurity content to be used surpass need of work need to change to greatest extent the time, just can be additional from wherein extracting easily.
The above-mentioned cleaning device that utilizes that present embodiment provides cleans the method for the sun with screen printing screens, may further comprise the steps:
(1) open all valves, cleaning fluid flows into the settling tank from fluid reservoir, closes all valves near the fluid reservoir opening part then;
(2) get half tone, place purge tank, open liquid circulation driving pump and supersonic generator, cleaning fluid enters the purge tank through liquid circulation driving pump and accurate filter from settling tank, cleans half tone;
(3) when more dirt appears in the settling tank bottom, open settling tank, remove crude removal and cleaning fluid, open the fluid reservoir supravasal valve that is connected with settling tank, liquid in the fluid reservoir is flowed in the settling tank, open liquid circulation driving pump, cleaning fluid enters the purge tank through liquid circulation driving pump and accurate filter from settling tank, and half tone is cleaned.