CN113275313A - Manufacturing process of water circulation pipeline of ultrasonic cleaning machine - Google Patents
Manufacturing process of water circulation pipeline of ultrasonic cleaning machine Download PDFInfo
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- CN113275313A CN113275313A CN202110723688.6A CN202110723688A CN113275313A CN 113275313 A CN113275313 A CN 113275313A CN 202110723688 A CN202110723688 A CN 202110723688A CN 113275313 A CN113275313 A CN 113275313A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/14—Removing waste, e.g. labels, from cleaning liquid; Regenerating cleaning liquids
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- Separation Of Suspended Particles By Flocculating Agents (AREA)
Abstract
The invention relates to the technical field of ultrasonic waves, and discloses a manufacturing process of a water circulation pipeline of an ultrasonic cleaning machine. This ultrasonic cleaner's water circulation pipeline's manufacturing process, through the ultrasonic cleaner organism, ultrasonic transducer, first circulating pump, the standpipe and the setting of dosing pipe isotructure, start first circulating pump, make in the washing liquid input precipitation tank, starter motor drives the puddler and rotates, make the abundant mixing of washing liquid and flocculating agent, thereby can make the flocculating agent adhere to the surface of the interior tiny particle impurity of solution, and then be favorable to the filtration of impurity, the filter effect and the efficiency of follow-up filter have been improved, and simultaneously, use through the cooperation of a collecting cylinder and filter screen board, can collect prefilter's impurity again, the unified processing in the later stage of being convenient for.
Description
Technical Field
The invention relates to the technical field of ultrasonic cleaning machines, in particular to a manufacturing process of a water circulation pipeline of an ultrasonic cleaning machine.
Background
The ultrasonic wave is a sound wave with the frequency higher than 20000Hz, the directivity is good, the reflecting capacity is strong, more concentrated sound energy can be easily obtained, the propagation distance in water is far away than that in air, the ultrasonic wave can be used for distance measurement, speed measurement, cleaning, welding, stone breaking, sterilization and disinfection and the like, and the ultrasonic wave has a plurality of applications in medicine, military, industry and agriculture, the ultrasonic wave is named because the lower frequency limit of the ultrasonic wave exceeds the upper hearing limit of people, scientists refer to the frequency of vibration every second as the frequency of sound, the unit of the frequency is Hertz, the frequency of the sound wave which can be heard by the ears of people is 20 Hz-20000 Hz, and therefore the sound wave with the frequency higher than 20000Hz is called as the ultrasonic wave.
The ultrasonic cleaner utilizes the direct and indirect action of the cavitation action, the acceleration action and the direct current action of ultrasonic waves in liquid on the liquid and dirt to disperse, emulsify and peel off the dirt layer so as to achieve the purpose of cleaning, but most of water cleaned by the common ultrasonic cleaner cannot be recycled, so that a large amount of water resources are wasted, and therefore, the manufacturing process of the water circulation pipeline of the ultrasonic cleaner is provided.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a manufacturing process of a water circulation pipeline of an ultrasonic cleaning machine, which solves the problems in the background technology.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: a water circulation pipeline device of an ultrasonic cleaner comprises an ultrasonic cleaner body and a solution monitoring unit, wherein a vacuum cleaning tank is arranged on the inner side wall of the ultrasonic cleaner body, an ultrasonic transducer is arranged on the lower surface of the vacuum cleaning tank, an ultrasonic generator is electrically connected to the surface of the ultrasonic transducer, a first circulating pump is fixedly connected to the lower surface of the vacuum cleaning tank through a connecting pipe, an output end of the first circulating pump is fixedly connected with a precipitation mechanism through the connecting pipe, a filtering mechanism is fixedly connected to the lower surface of the precipitation mechanism, a filter is fixedly connected to the lower surface of the filtering mechanism, a water storage tank is fixedly connected to the surface of the filter through the connecting pipe, a second circulating pump is fixedly connected to one side of the water storage tank through the connecting pipe, and a return pipe is fixedly connected to the output end of the second circulating pump, the inside wall fixed mounting of vacuum cleaning jar has and is used for carrying out the heating mechanism that heats to the washing liquid
Optionally: the solution detection unit is arranged on a connecting pipe on the filter;
the transmission unit transmits the detection data acquired by the solution detection unit to the detection server through a wireless network;
and the display unit transmits the detection data on the detection server to a display screen through a wireless network.
Optionally: the mechanism that deposits includes the gunbarrel, the last fixed surface of gunbarrel installs the motor, the output fixedly connected with puddler of motor, one side fixedly connected with of gunbarrel upper surface is used for adding the pencil that adds of flocculating agent, through the setting of puddler, can make the flocculating agent that adds the pencil and carry out abundant mixture with the washing liquid.
Optionally: the filtering mechanism comprises a filtering pipe, an electromagnetic valve is arranged on one side of the filtering pipe, a filtering screen plate is fixedly arranged inside the filtering pipe, a collecting cylinder is connected to the lower surface of the filtering pipe close to the surface of the filtering screen plate in a threaded manner, and the collecting cylinder can collect impurities filtered by the filtering screen plate, so that the impurities can be uniformly processed in the later stage of the staff.
Optionally: the heating mechanism comprises a heater, a protective net is arranged on the surface of the heater, the inner side wall of the vacuum cleaning tank is close to the mixed flow mechanism fixedly connected with the protective net, and the heater can be effectively protected through the arrangement of the protective net, so that the cleaning of workpieces is facilitated.
Optionally: the mixed flow mechanism comprises a support frame, a mixed flow motor is fixedly mounted inside the support frame, mixed flow fan blades are fixedly connected to the output end of the mixed flow motor, and uniform heating of cleaning liquid in the vacuum cleaning tank is facilitated through the arrangement of the mixed flow fan blades.
Optionally: the lower surface of the ultrasonic cleaning machine body is fixedly connected with a protective shell, and one end of the return pipe is arranged on one side of the vacuum cleaning tank.
Optionally: a filter differential pressure transmitter is arranged between the water inlet end and the water outlet end of the filter, and a filter differential pressure meter is arranged between the water inlet and the water outlet of each filter.
The invention provides an operation process of a water circulation pipeline device of an ultrasonic cleaning machine, which comprises the following steps;
s1): introducing the cleaning liquid cleaned by the vacuum cleaning tank in the ultrasonic cleaning machine body into the settling tank;
s2): introducing the cleaning liquid cleaned by the vacuum cleaning tank in the ultrasonic cleaning machine body into the settling tank;
s3): the cleaning liquid is acted on the sedimentation tank by the first circulating pump, falls down from top to bottom at a constant speed and is mixed with the flocculating agent added by the dosing pipe;
s4): a motor is switched on to fully perform mixing reaction on the flocculating agent and the cleaning solution;
s5): after the impurities in the cleaning solution are mixed with the flocculating agent, the impurities floating, suspending or precipitating in the settling tank are generated, and the other part in the cleaning solution does not react with the flocculating agent;
s6): the mixed solution is input into a filtering mechanism and is divided into two parts after primary filtering: inputting one part of the solution after primary filtration into a filter, and enabling the other part of large-particle impurities to enter a collecting cylinder to wait for cleaning;
s7): and (3) switching on the electromagnetic valve to enable the mixed cleaning liquid to be input into the filter for filtering, detecting the filtered cleaning liquid through the solution detection unit, checking whether the solution is qualified or not, directly discharging the qualified solution into the vacuum cleaning tank for recycling, and repeating the cleaning processes from S1 to S7 on the unqualified solution until the filtered cleaning liquid is qualified.
(III) advantageous effects
The invention provides a manufacturing process of a water circulation pipeline of an ultrasonic cleaning machine, which has the following beneficial effects:
1. this ultrasonic cleaner's water circulation pipeline's manufacturing process, through the ultrasonic cleaner organism, ultrasonic transducer, first circulating pump, the standpipe and the setting of dosing pipe isotructure, start first circulating pump, make in the washing liquid input precipitation tank, starter motor drives the puddler and rotates, make the abundant mixing of washing liquid and flocculating agent, thereby can make the flocculating agent adhere to the surface of the interior tiny particle impurity of solution, and then be favorable to the filtration of impurity, the filter effect and the efficiency of follow-up filter have been improved, and simultaneously, use through the cooperation of a collecting cylinder and filter screen board, can collect prefilter's impurity again, the unified processing in the later stage of being convenient for.
2. This ultrasonic cleaner's water circulation pipeline's manufacturing process, through the setting of heater, protection network, second circulating pump, standpipe and support frame isotructure, the filter can carry out secondary filter to the solution after the prefiltering and handle, then starts the second circulating pump, makes the washing liquid input vacuum cleaning jar after the intraductal filtration of standpipe in to can carry out cyclic utilization to solution, improve the utilization ratio of water resource, practiced thrift the cleaning cost.
Drawings
FIG. 1 is a schematic view of the process of the present invention;
FIG. 2 is a schematic view of a solution detection system according to the present invention;
FIG. 3 is a schematic structural view of the present invention;
FIG. 4 is a partial cross-sectional structural schematic of the present invention;
FIG. 5 is a schematic view of the present invention in partial cross-section;
FIG. 6 is a schematic view of the filter mechanism of the present invention;
FIG. 7 is a schematic cross-sectional view of the filter mechanism of the present invention.
In the figure: 1. an ultrasonic cleaner body; 2. vacuum cleaning the tank; 3. an ultrasonic transducer; 4. an ultrasonic generator; 5. a first circulation pump; 6. a filter; 7. a water storage tank; 8. a second circulation pump; 9. a return pipe; 10. a settling tank; 11. a motor; 12. a stirring rod; 13. a medicine feeding pipe; 14. a filter tube; 15. an electromagnetic valve; 16. a filter screen plate; 17. a collection canister; 18. a heater; 19. a protective net; 20. a support frame; 21. a solution detection unit; 22. a transmission unit; 23. detecting a server; 24. a display unit.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Please refer to fig. 3 to 7, which illustrate a technical solution of the present invention: a water circulation pipeline device of an ultrasonic cleaner comprises an ultrasonic cleaner body 1 and a solution monitoring unit, wherein the inner side wall of the ultrasonic cleaner body 1 is provided with a vacuum cleaning tank 2, the lower surface of the vacuum cleaning tank 2 is provided with an ultrasonic transducer 3, the surface of the ultrasonic transducer 3 is electrically connected with an ultrasonic generator 4, the lower surface of the vacuum cleaning tank 2 is fixedly connected with a first circulating pump 5 through a connecting pipe, the output end of the first circulating pump 5 is fixedly connected with a precipitation mechanism through the connecting pipe, the lower surface of the precipitation mechanism is fixedly connected with a filtering mechanism, the lower surface of the filtering mechanism is fixedly connected with a filter 6, the surface of the filter 6 is fixedly connected with a water storage tank 7 through the connecting pipe, one side of the water storage tank 7 is fixedly connected with a second circulating pump 8 through the connecting pipe, the output end of the second circulating pump 8 is fixedly connected with a return pipe 9, a heating mechanism for heating the cleaning liquid is fixedly arranged on the inner side wall of the vacuum cleaning tank 2,
the solution detection unit 21 is arranged on a connecting pipe on the filter 6, the solution detection unit 21 can detect the water after being filtered in the pipeline, the transmission unit 22 transmits the detection data collected by the solution detection unit 21 to the detection server 23 through a wireless network, the display unit 24 transmits the detection data on the detection server 23 to a display screen through the wireless network, a worker judges whether the detection data of the solution is qualified or not through the detection data on the display screen, the qualified solution can be input into the vacuum cleaning tank 2 through the second circulating pump 8 for recycling, the unqualified solution is continuously filtered through the process until the filtration is qualified,
the precipitation mechanism comprises a precipitation tank 10, a motor 11 is fixedly arranged on the upper surface of the precipitation tank 10, an output end of the motor 11 is fixedly connected with a stirring rod 12, the starting motor 11 drives the stirring rod 12 to rotate, so that liquid and flocculating agent in the precipitation tank 10 can be fully mixed, and impurities can be filtered, a dosing pipe 13 for adding the flocculating agent is fixedly connected to one side of the upper surface of the precipitation tank 10, the filtering mechanism comprises a filtering pipe 14, an electromagnetic valve 15 is arranged on one side of the filtering pipe 14, a filtering screen plate 16 is fixedly arranged in the filtering pipe 14, a collecting cylinder 17 is connected to the lower surface of the filtering pipe 14 close to the surface of the filtering screen plate 16 in a threaded manner, the heating mechanism comprises a heater 18, a protective net 19 is arranged on the surface of the heater 18, a mixed flow mechanism is fixedly connected to the inner side wall of the vacuum cleaning tank 2 close to the protective net 19, and the mixed flow mechanism comprises a support frame 20, a mixed flow motor is fixedly arranged inside the support frame 20, the output end of the mixed flow motor is fixedly connected with mixed flow fan blades, the lower surface of the ultrasonic cleaner body 1 is fixedly connected with a protective shell, one end of a return pipe 9 is arranged at one side of the vacuum cleaning tank 2, a filter differential pressure transmitter is arranged between the water inlet end and the water outlet end of each filter 6, and a filter differential pressure gauge is arranged between the water inlet and the water outlet of each filter 6;
referring to fig. 1 to 3, the present invention provides a technical solution: an operation process of a water circulation pipeline device of an ultrasonic cleaning machine comprises the following steps;
s1): introducing the cleaning liquid cleaned by the vacuum cleaning tank 2 in the ultrasonic cleaner body 1 into the precipitation tank 10;
s2): the cleaning liquid falls down from top to bottom at a constant speed under the action of the first circulating pump 5 on the settling tank 10 and is mixed with the flocculating agent added by the chemical feeding pipe 13;
s3): a motor 11 is switched on to fully perform mixing reaction on the flocculating agent and the cleaning solution;
s4): impurities in the cleaning solution are mixed with the flocculating agent to generate impurities floating, suspending or precipitating in the precipitation tank 10, and the other part of the cleaning solution does not react with the flocculating agent;
s5): the mixed solution is input into a filtering mechanism and is divided into two parts after primary filtering: one part of the solution after primary filtration is input into the filter 6, and the other part of large-particle impurities enter the collecting cylinder 17 to wait for cleaning;
s6): and (3) switching on the electromagnetic valve 15, inputting the mixed cleaning solution into the filter 6 for filtering, detecting the filtered cleaning solution by the solution detection unit 21, checking whether the solution is qualified or not, directly discharging the qualified solution into the vacuum cleaning tank 2 for recycling, and repeating the cleaning processes from S1 to S6 on the unqualified solution until the filtered cleaning solution is qualified.
The electrical components appearing in the paper are all electrically connected with an external main controller and 220V mains supply, the main controller can be a conventional known device controlled by a computer and the like, detailed description of known functions and known components is omitted in the specific embodiment of the disclosure, and in order to ensure compatibility of the device, all adopted operation means are consistent with parameters of instruments in the market.
In summary, the operation steps of the manufacturing process of the water circulation pipeline of the ultrasonic cleaning machine are as follows;
1. when in use, a user starts the first circulating pump 5 to input the cleaning liquid in the vacuum cleaning tank 2 into the settling tank 10;
2. adding a flocculating agent into the sedimentation pipe 10 through a medicine adding pipe 13, enabling the cleaning liquid to fall down from top to bottom at a constant speed under the action of the first circulating pump 5 on the sedimentation tank 10, and starting the motor 11 to drive the stirring rod 12 to rotate so as to mix the cleaning liquid and the flocculating agent;
3. impurities in the cleaning solution are mixed with the flocculating agent to generate impurities floating, suspending or precipitating in the precipitation tank 10, and the other part of the cleaning solution does not react with the flocculating agent;
4. opening the electromagnetic valve 15 to input the mixed solution into the filtering mechanism, and filtering large impurities in the solution for the first time through the filtering screen 16;
5. the solution is divided into two parts by primary filtration: one part of the solution after primary filtration is input into the filter 6, and the other part of large-particle impurities enter the collecting cylinder 17 to wait for cleaning;
6. carry out the secondary filtration in the solution input filter 6 after the prefiltering, detect the water after the filtration processing in the pipeline through solution detecting element 21, transmission element 22 passes through wireless network transmission to detection server 23 with the detected data that solution detecting element 21 gathered, display element 24 passes through wireless network transmission to the display screen on with the detected data on the detection server 23, the staff passes through the detected data on the display screen, thereby judge whether qualified the detected data of solution, just accessible second circulating pump 8 input vacuum cleaning tank 2 of qualified solution recycles, unqualified solution then continues to filter through this flow, until filtering qualified after.
The above description is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be within the technical scope of the present invention, and equivalent alternatives or modifications according to the technical solution and the inventive concept thereof are also within the scope of the present invention, wherein the standard parts used can be purchased from the market, and can be customized according to the description and the accompanying drawings, the concrete connection manner of each part adopts the conventional means of bolt, rivet, welding, etc. mature in the prior art, the machines, parts and equipment adopt the conventional models in the prior art, and the structure and principle of the parts known to those skilled in the art can be known to those skilled in the art through the technical manual or through the conventional experimental method in the description of the present specification, the terms "connect", "mount", "fix", "set", and the like are used in a broad sense, for example, the term "connect" may be a fixed connection or an indirect connection through intermediate components without affecting the relationship and technical effects of the components, or may be an integral connection or a partial connection, as in this case, for a person skilled in the art, the specific meaning of the above terms in the present invention or the invention can be understood according to specific situations.
Claims (9)
1. The utility model provides an ultrasonic cleaner's water circulation piping installation, includes ultrasonic cleaner organism (1) and solution monitoring unit (21), its characterized in that: the inner side wall of the ultrasonic cleaning machine body (1) is provided with a vacuum cleaning tank (2), the lower surface of the vacuum cleaning tank (2) is provided with an ultrasonic transducer (3), the surface of the ultrasonic transducer (3) is electrically connected with an ultrasonic generator (4), the lower surface of the vacuum cleaning tank (2) is fixedly connected with a first circulating pump (5) through a connecting pipe, the output end of the first circulating pump (5) is fixedly connected with a precipitation mechanism through a connecting pipe, the lower surface of the precipitation mechanism is fixedly connected with a filtering mechanism, the lower surface of the filtering mechanism is fixedly connected with a filter (6), the surface of the filter (6) is fixedly connected with a water storage tank (7) through a connecting pipe, one side of the water storage tank (7) is fixedly connected with a second circulating pump (8) through a connecting pipe, the output end of the second circulating pump (8) is fixedly connected with a return pipe (9), and a heating mechanism for heating the cleaning liquid is fixedly arranged on the inner side wall of the vacuum cleaning tank (2).
2. The water circulation pipe device of an ultrasonic cleaning machine according to claim 1, wherein: the solution detection unit (21) is arranged on a connecting pipe on the filter (6);
the transmission unit (22), the transmission unit (22) transmits the detection data collected by the solution detection unit (21) to the detection server (23) through a wireless network;
and the display unit (24), the display unit (24) transmits the detection data on the detection server (23) to a display screen through a wireless network.
3. The water circulation pipe device of an ultrasonic cleaning machine according to claim 1, wherein: the mechanism that deposits includes precipitation tank (10), the last fixed surface of precipitation tank (10) installs motor (11), the output fixedly connected with puddler (12) of motor (11), one side fixedly connected with of precipitation tank (10) upper surface is used for adding pencil (13) that add the flocculating agent, through the setting of puddler (12), can make the flocculating agent that adds in pencil (13) and wash liquid carry out abundant mixture.
4. The water circulation pipe device of an ultrasonic cleaning machine according to claim 1, wherein: the filtering mechanism comprises a filtering pipe (14), an electromagnetic valve (15) is arranged on one side of the connecting pipe (14), a filtering screen plate (16) is fixedly arranged inside the filtering pipe (14), a collecting cylinder (17) is connected to the surface of the lower surface of the filtering pipe (14) close to the filtering screen plate (16) in a threaded mode, and impurities filtered by the filtering screen plate (16) can be collected by the collecting cylinder (17), so that the later-stage unified processing of workers is facilitated.
5. The water circulation pipe device of an ultrasonic cleaning machine according to claim 1, wherein: the heating mechanism comprises a heater (18), a protective net (19) is arranged on the surface of the heater (18), the inner side wall of the vacuum cleaning tank (2) is close to the protective net (19) and is fixedly connected with a mixed flow mechanism, the heater (18) can be effectively protected through the arrangement of the protective net, and cleaning of workpieces is facilitated.
6. The water circulation pipe device of an ultrasonic cleaning machine according to claim 4, wherein: the mixed flow mechanism comprises a support frame (20), a mixed flow motor is fixedly mounted inside the support frame (20), mixed flow fan blades are fixedly connected to the output end of the mixed flow motor, and uniform heating of cleaning liquid in the vacuum cleaning tank (2) is facilitated through the arrangement of the mixed flow fan blades.
7. The water circulation pipe device of an ultrasonic cleaning machine according to claim 1, wherein: the lower surface of the ultrasonic cleaning machine body (1) is fixedly connected with a protective shell, and one end of the return pipe (9) is arranged on one side of the vacuum cleaning tank (2).
8. The water circulation pipe device of an ultrasonic cleaning machine according to claim 1, wherein: a filter differential pressure transmitter is arranged between the water inlet end and the water outlet end of the filter (6), and a filter differential pressure meter is arranged between the water inlet and the water outlet of each filter (6).
9. A process for operating a water circulation line arrangement for an ultrasonic cleaning machine according to any one of claims 1 to 8, comprising the steps of:
s1): introducing the cleaning liquid cleaned by the vacuum cleaning tank (2) in the ultrasonic cleaner body (1) into the precipitation tank (10);
s2): the cleaning liquid is acted on the sedimentation tank (10) by the first circulating pump (5) and falls down from top to bottom at a constant speed, and is mixed with the flocculating agent added by the chemical feeding pipe (13);
s3): a motor (11) is switched on to fully mix and react the flocculating agent and the cleaning solution;
s4): impurities in the cleaning solution are mixed with the flocculating agent to generate impurities floating, suspending or precipitating in the settling tank (10), and the other part of the cleaning solution does not react with the flocculating agent;
s5): the mixed solution is input into a filtering mechanism and is divided into two parts after primary filtering: one part of the solution after primary filtration is input into the filter (6), and the other part of large-particle impurities enter the collecting cylinder (17) to wait for cleaning;
s6): and (3) switching on the electromagnetic valve (15), inputting the mixed cleaning solution into a filter (6) for filtering, detecting the filtered cleaning solution through a solution detection unit 21, checking whether the solution is qualified or not, directly discharging the qualified solution into the vacuum cleaning tank (2) for recycling, and repeating the cleaning processes from S1 to S6 until the unqualified solution is qualified after filtering.
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| CN115213166A (en) * | 2022-08-08 | 2022-10-21 | 深圳市科泰超声自动化设备有限公司 | Efficient water-saving type ultrasonic cleaning method based on cloud computing |
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Application publication date: 20210820 |