CN206435534U - Supersonic wave cleaning machine control system - Google Patents

Supersonic wave cleaning machine control system Download PDF

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CN206435534U
CN206435534U CN201621454854.8U CN201621454854U CN206435534U CN 206435534 U CN206435534 U CN 206435534U CN 201621454854 U CN201621454854 U CN 201621454854U CN 206435534 U CN206435534 U CN 206435534U
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tank
interface
control system
liquid crystal
cleaning machine
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吴勇平
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Jiangsu Huaxi Medical Devices Co Ltd
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Jiangsu Huaxi Medical Devices Co Ltd
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Abstract

一种超声波清洗机控制系统,属于清洗机技术领域,包括架体,架体上的水槽、蓄水箱,水槽与蓄水箱之间通过下水管道连通,所述下水管道分为上下水管道和下下水管道,位于上下水管道上设有开关电磁阀,位于上下水管道与下下水管道之间的结合部设有过滤器,所述过滤器的两端分别通过卡箍与上下水管道和下下水管道固定连接;且所述水槽的底部设有若干超声波换能器,所述水槽的两侧壁上分别设有与超声波换能器相适配的超声波发生器。在水槽的排水管上增加过滤器,对清洗液进行过滤并将过滤后的清洗液导入至蓄水箱进行再次利用。同时采用多个多频的超声波发生器对物品进行清洗,可根据不同的工作需求开启一个或多个超声波发生器。

A control system for an ultrasonic cleaning machine, belonging to the technical field of cleaning machines, including a frame body, a water tank on the frame body, and a water storage tank. The water tank and the water storage tank are connected through a sewer pipe. The lower and lower water pipes are provided with switch solenoid valves on the upper and lower water pipes, and a filter is arranged at the joint between the upper and lower water pipes and the lower and lower water pipes. The sewer pipe is fixedly connected; and the bottom of the water tank is provided with several ultrasonic transducers, and the two side walls of the water tank are respectively provided with ultrasonic generators compatible with the ultrasonic transducers. A filter is added to the drain pipe of the water tank to filter the cleaning solution and lead the filtered cleaning solution to the water storage tank for reuse. At the same time, multiple multi-frequency ultrasonic generators are used to clean the items, and one or more ultrasonic generators can be turned on according to different work requirements.

Description

超声波清洗机控制系统Ultrasonic cleaning machine control system

技术领域technical field

本实用新型属于清洗机技术领域,具体涉及一种超声波清洗机控制系统。The utility model belongs to the technical field of cleaning machines, in particular to a control system of an ultrasonic cleaning machine.

背景技术Background technique

超声波作用于液体中时,液体中每个气泡的破裂瞬间会产生能量极大的冲击波,相当于瞬间产生上千度的高温和高达上千个大气压,这种现象被称之为“空化作用”,超声波清洗正是用液体中气泡破裂所产生的冲击波来达到清洗和冲刷工件内外表面的作用。When the ultrasonic wave acts on the liquid, the bursting of each bubble in the liquid will generate a shock wave with extremely high energy, which is equivalent to the high temperature of thousands of degrees and the pressure of thousands of atmospheres in an instant. This phenomenon is called "cavitation". "Ultrasonic cleaning is to use the shock wave generated by the bursting of bubbles in the liquid to clean and wash the inner and outer surfaces of the workpiece.

根据这种作用原理,目前,市场上出现了多种超声波清洗机,但这些超声波清洗机在对大批量物品进行清洗后,其残留的杂质会遗留在清洗液内,使得每个一段时间都要将一槽体的清洗液废弃,从新加入新的清洗液,从而造成资源浪费及环境污染。而且这些超声波换能器只能发射一个频率的超声波,不能做到一机多频,其不能在不同的物体的清洁时,提供不同的频率超声波和清洗时间。According to this principle of action, at present, there are many kinds of ultrasonic cleaning machines on the market, but after these ultrasonic cleaning machines clean a large number of items, the residual impurities will remain in the cleaning solution, making it necessary to clean them every time. Discard the cleaning solution in a tank and add new cleaning solution, resulting in waste of resources and environmental pollution. Moreover, these ultrasonic transducers can only emit ultrasonic waves of one frequency, and cannot achieve multiple frequencies in one machine. They cannot provide ultrasonic waves of different frequencies and cleaning time when cleaning different objects.

发明内容Contents of the invention

针对现有技术中存在的不足,本实用新型的目的旨在提出一种超声波清洗机控制系统,控制系统能够使得超声波清洗机工作频率、功率的输出具有可选择性,适用于不同的工作需求,且能够对清洗液进行重复利用,节约成本。In view of the deficiencies in the prior art, the purpose of this utility model is to propose a control system for an ultrasonic cleaning machine. The control system can make the output of the operating frequency and power of the ultrasonic cleaning machine optional, and is suitable for different work requirements. In addition, the cleaning solution can be reused to save costs.

为实现上述目的,本实用新型采用如下之技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:

一种超声波清洗机控制系统,包括可移动的架体,架体上嵌入设有水槽,水槽上设有盖板,盖板下方连接有置物架,盖板与升降气缸相连;位于水槽下方的架体内设有蓄水箱,所述水槽的底面设有下水口,水槽的侧面上设有进水口,水槽的下水口通过下水管道与蓄水箱的进水口连通,所述下水管道分为上下水管道和下下水管道,位于上下水管道上设有开关电磁阀,位于上下水管道与下下水管道之间的结合部设有过滤器,所述过滤器的两端分别通过卡箍与上下水管道和下下水管道固定连接;所述蓄水箱的出水口通过进水管道与水槽的进水口连通,所述进水管道上设有流量泵;所述水槽的底部设有若干超声波换能器,所述水槽的两侧壁上分别设有与超声波换能器相适配的超声波发生器;所述架体内还设有控制器,所述控制器与超声波发生器、流量泵、开关电磁阀相连。A control system for an ultrasonic cleaning machine, comprising a movable frame body, a water tank is embedded in the frame body, a cover plate is arranged on the water tank, a storage rack is connected under the cover plate, and the cover plate is connected with a lifting cylinder; the frame located under the water tank The body is provided with a water storage tank, the bottom surface of the water tank is provided with a water inlet, and the side of the water tank is provided with a water inlet. The pipeline and the sewer pipe are provided with switch solenoid valves on the upper and lower pipes, and a filter is provided at the joint between the upper and lower pipes and the sewer pipe, and the two ends of the filter are respectively connected to the upper and lower pipes by clamps. It is fixedly connected with the sewer pipe; the water outlet of the water storage tank is connected with the water inlet of the water tank through the water inlet pipe, and the water inlet pipe is provided with a flow pump; the bottom of the water tank is provided with several ultrasonic transducers, Ultrasonic generators compatible with ultrasonic transducers are respectively provided on the two side walls of the water tank; a controller is also provided in the frame, and the controller is connected with the ultrasonic generator, flow pump, and switch solenoid valve .

进一步,所述进水口距离水槽的底面与水槽高度的比为4/5。Further, the ratio of the water inlet to the bottom surface of the water tank and the height of the water tank is 4/5.

进一步,所述架体上方还设有液晶面板,所述液晶面板与控制器相连。Further, a liquid crystal panel is provided above the frame, and the liquid crystal panel is connected with the controller.

进一步,位于液晶面板下方的所述架体上设有扶手。Further, armrests are provided on the frame below the liquid crystal panel.

进一步,所述控制器包括用于运算处理的单片机,所述单片机分别与外围的液晶面板接口、传感器接口、加热控制接口、485通信模块、阀体接口和电机接口相连,所述液晶面板接口与液晶面板相连,所述传感器接口分别与温度传感器和液位传感器相连,所述加热控制接口与加热盘管相连,所述485通信模块与超声波发生器相连,所述阀体接口与开关电磁阀相连,所述电机接口与流量泵相连。Further, the controller includes a single-chip microcomputer for calculation and processing, and the single-chip microcomputer is respectively connected with the peripheral liquid crystal panel interface, sensor interface, heating control interface, 485 communication module, valve body interface and motor interface, and the liquid crystal panel interface is connected with the The liquid crystal panel is connected, the sensor interface is connected with the temperature sensor and the liquid level sensor respectively, the heating control interface is connected with the heating coil, the 485 communication module is connected with the ultrasonic generator, and the valve body interface is connected with the switching solenoid valve , the motor interface is connected with the flow pump.

由于上述技术方案运用,本实用新型与现有技术相比具有下列优点:Due to the application of the above-mentioned technical solutions, the utility model has the following advantages compared with the prior art:

本实用新型提供的一种超声波清洗机控制系统,在水槽的排水管上增加过滤器,对清洗液进行过滤并将过滤后的清洗液导入至蓄水箱进行再次利用。同时采用多个多频的超声波发生器对物品进行清洗,可根据不同的工作需求开启一个或多个超声波发生器。The utility model provides a control system for an ultrasonic cleaning machine. A filter is added to the drain pipe of the water tank to filter the cleaning liquid and lead the filtered cleaning liquid into a water storage tank for reuse. At the same time, multiple multi-frequency ultrasonic generators are used to clean the items, and one or more ultrasonic generators can be turned on according to different work requirements.

附图说明Description of drawings

图1为本实用新型超声波清洗机的结构示意图。Fig. 1 is the structural representation of the utility model ultrasonic cleaning machine.

图2为本实用新型控制系统电路原理示意图。Fig. 2 is a schematic diagram of the circuit principle of the control system of the utility model.

具体实施方式detailed description

下面结合附图及实施例对本实用新型作进一步描述:Below in conjunction with accompanying drawing and embodiment the utility model is further described:

实施例:Example:

结合图1和图2所示:一种超声波清洗机控制系统,包括可移动的架体1,在架体1上嵌入设置有用于超声波清洗的水槽2,水槽2上方设有上下移动的盖板,位于盖板下方连接有置物架,使得置物架能够浸入水槽内。所述盖板通过升降气缸进行上下运动。位于水槽2下方的架体1内设有蓄水箱3,所述水槽2的底面设有下水口,水槽2的侧面上设有进水口,该进水口的水槽2的底面的距离与水槽2高度的占比4/5。水槽2的下水口通过下水管道与蓄水箱3的进水口连通,所述下水管道分为上下水管道和下下水管道,位于上下水管道上设有开关电磁阀6,所述开关电磁阀6能将下水管道的流量开启或关闭。位于上下水管道与下下水管道之间的结合部设有过滤器4,所述过滤器4的两端分别通过卡箍固定在上下水管道和下下水管道上。所述蓄水箱3的出水口通过进水管道7与水槽2的进水口连通,位于所述进水管道7上设有流量泵8。所述水槽2的底部设有超声波换能器10,所述水槽2的两侧壁上分别设有超声波发生器,且位于所述水槽2内设有用于给槽体内液体加热的加热盘管。所述超声波换能器10的数量为多个,且多个超声波换能器10之间相互并联,并电路连接于所述超声波发生器;为了准确控制所述每一个超声波换能器10的工作时间和超声波频率,所述超声波发生器与所述超声波换能器10的个数相同,且每一个所述超声波发生器连接一个超声波换能器10,所述多个超声波发生器均信号连接于控制器9,在控制器9的控制下,产生不同频率的电能。As shown in Figure 1 and Figure 2: a control system for an ultrasonic cleaning machine, including a movable frame body 1, a water tank 2 for ultrasonic cleaning is embedded in the frame body 1, and a cover plate that moves up and down is arranged above the water tank 2 , a storage rack is connected under the cover plate, so that the storage rack can be immersed in the water tank. The cover plate is moved up and down by the lifting cylinder. A water storage tank 3 is provided in the frame body 1 below the water tank 2, the bottom surface of the water tank 2 is provided with a water inlet, and the side surface of the water tank 2 is provided with a water inlet, and the distance from the bottom surface of the water tank 2 of the water inlet is the same as that of the water tank 2. The proportion of height is 4/5. The water outlet of the water tank 2 communicates with the water inlet of the water storage tank 3 through the sewer pipe. The sewer pipe is divided into the upper and lower water pipes and the lower sewer pipe. The flow of the sewer pipe can be opened or closed. A filter 4 is arranged at the junction between the upper and lower water pipes and the lower and lower water pipes, and the two ends of the filter 4 are respectively fixed on the upper and lower water pipes and the lower and lower water pipes by clamps. The water outlet of the water storage tank 3 communicates with the water inlet of the water tank 2 through a water inlet pipe 7 , and a flow pump 8 is arranged on the water inlet pipe 7 . The bottom of the water tank 2 is provided with an ultrasonic transducer 10, the two side walls of the water tank 2 are respectively provided with ultrasonic generators, and a heating coil for heating the liquid in the tank is arranged in the water tank 2. The number of the ultrasonic transducers 10 is multiple, and the plurality of ultrasonic transducers 10 are connected in parallel with each other, and the circuit is connected to the ultrasonic generator; in order to accurately control the work of each ultrasonic transducer 10 Time and ultrasonic frequency, the number of the ultrasonic generator and the ultrasonic transducer 10 is the same, and each ultrasonic generator is connected to an ultrasonic transducer 10, and the plurality of ultrasonic generators are all signal-connected to The controller 9, under the control of the controller 9, generates electric energy of different frequencies.

所述架体1内还设有控制器9,所述控制器9分别与加热盘管、超声波发生器、升降气缸、开关电磁阀、流量泵及设置在水槽内用于监测其内液体的温度传感器和液位传感器相连。The frame body 1 is also provided with a controller 9, and the controller 9 is respectively connected with the heating coil, the ultrasonic generator, the lifting cylinder, the switching solenoid valve, the flow pump and the water tank for monitoring the temperature of the liquid therein. The sensor is connected to the liquid level sensor.

为了使用方便,在架体1的一侧面上向外设有扶手11,使用者可通过扶手11来推移该设备。同时为了方便对该设备进行控制,位于扶手下方所在的架体1上设有液晶面板12,所述液晶面板12与控制器9相连,使得使用者通过液晶面板上12的的控制按钮即可实现对该设备的使用。For the convenience of use, an armrest 11 is provided outwardly on one side of the frame body 1 , and the user can push the device through the armrest 11 . Simultaneously, in order to facilitate the control of the device, a liquid crystal panel 12 is arranged on the frame body 1 located below the armrest, and the liquid crystal panel 12 is connected with the controller 9, so that the user can realize use of the device.

如图2所示,为了能够实现上述功能,所述控制器包括用于运算处理的单片机,所述单片机分别与外围的液晶面板接口、传感器接口、加热控制接口、485通信模块、阀体接口和电机接口相连,所述液晶面板接口与液晶面板相连,所述传感器接口分别与温度传感器和液位传感器相连,所述加热控制接口与加热盘管相连,所述485通信模块与超声波发生器相连,所述阀体接口与开关电磁阀相连,所述电机接口与流量泵相连。As shown in Figure 2, in order to be able to realize the above functions, the controller includes a single-chip microcomputer for calculation and processing, and the single-chip microcomputer is respectively connected to the peripheral liquid crystal panel interface, sensor interface, heating control interface, 485 communication module, valve body interface and The motor interface is connected, the liquid crystal panel interface is connected with the liquid crystal panel, the sensor interface is connected with the temperature sensor and the liquid level sensor respectively, the heating control interface is connected with the heating coil, and the 485 communication module is connected with the ultrasonic generator. The valve body interface is connected with the switch solenoid valve, and the motor interface is connected with the flow pump.

所述液晶面板12上设置有开关按钮、启停按钮、减少按钮、增加按钮及针对特点产品预先设定好的其他按钮,并能够在液晶面板上调整水槽内液位高度及液体温度,并人工对该设备进行控制。The liquid crystal panel 12 is provided with a switch button, a start-stop button, a decrease button, an increase button and other buttons preset for special products, and the liquid level height and the liquid temperature in the water tank can be adjusted on the liquid crystal panel, and manually Take control of the device.

当一件产品放入置物架内,并在水槽内注入清洗液体,将物品浸没在清洗液体内,这时候可根据物品的类别在液晶面板上进行调节,调节完成后启动超声波发生器,在本实施例中,所述超声波发生器为多频可调节发生器,这时候可根据物品情况启动一个超声波发生器或者多个超声波发生器。当物品清洁完成后,接着对下一个物品进行清洁。当大规模进行清洁后,水槽内会积聚大量的废弃物(清洁后产生的物品),这时候需要对清洗液体进行更换。启动开关电磁阀将清洗液体经下水管道进入蓄水箱内,当其经过过滤器时会对其内的废弃物进行拦截,从而保证回流至蓄水箱的清洗液体是干净的,使得该清洗液体能够重复利用。将过滤器两端的卡箍打开后,能够将过滤器取出,在外部对过滤器进行反冲洗,使得过滤器也能够进行重复利用。When a product is placed in the shelf, and the cleaning liquid is injected into the sink, and the item is immersed in the cleaning liquid, at this time, it can be adjusted on the LCD panel according to the type of the item. After the adjustment is completed, start the ultrasonic generator. In an embodiment, the ultrasonic generator is a multi-frequency adjustable generator. At this time, one ultrasonic generator or multiple ultrasonic generators can be activated according to the condition of the item. When the item is cleaned, proceed to the next item to be cleaned. When cleaning is performed on a large scale, a large amount of waste (products produced after cleaning) will accumulate in the sink, and the cleaning fluid needs to be replaced at this time. Start the switch solenoid valve to send the cleaning liquid into the water storage tank through the sewer pipe. When it passes through the filter, it will intercept the waste in it, so as to ensure that the cleaning liquid flowing back to the water storage tank is clean, so that the cleaning liquid Can be reused. After the clamps at both ends of the filter are opened, the filter can be taken out, and the filter can be backwashed externally, so that the filter can also be reused.

以上仅就本实用新型的最佳实施例作了说明,但不能理解为是对权利要求的限制。本实用新型不仅限于以上实施例,凡在本实用新型独立权利要求的保护范围内所作的各种变化均在本实用新型的保护范围内。The above only illustrates the best embodiments of the present utility model, but should not be construed as a limitation on the claims. The utility model is not limited to the above embodiments, and all the various changes made within the protection scope of the independent claims of the utility model are all within the protection scope of the utility model.

Claims (5)

1. embedded on supersonic wave cleaning machine control system, including moveable support body, support body be provided with tank, tank is provided with lid Rack is connected with below plate, cover plate, cover plate is connected with lift cylinder;Water storage box, institute are provided with the support body below tank The bottom surface for stating tank is provided with collector nozzle, and the side of tank is provided with water inlet, and the collector nozzle of tank passes through sewer pipe and retaining The water inlet connection of case, it is characterised in that:The sewer pipe is divided into upper and lower conduit road and lower sewer pipe, positioned at upper and lower conduit Road is provided with switch electromagnetic valve, and the joint portion between upper and lower conduit road and lower sewer pipe is provided with filter, the filtering The two ends of device are fixedly connected by clip with upper and lower conduit road and lower sewer pipe respectively;The delivery port of the water storage box is by entering Waterpipe is connected with the water inlet of tank, and the inlet channel is provided with flow pump;The bottom of the tank is provided with some ultrasounds The supersonic generator being adapted with ultrasonic transducer is respectively equipped with wave transducer, the two side of the tank;The frame Controller is additionally provided with vivo, the controller is connected with supersonic generator, flow pump, switch electromagnetic valve.
2. supersonic wave cleaning machine control system as claimed in claim 1, it is characterised in that:The water inlet is apart from the bottom of tank The ratio of face and tank height is 4/5.
3. supersonic wave cleaning machine control system as claimed in claim 1, it is characterised in that:Liquid crystal is additionally provided with above the support body Panel, the liquid crystal panel is connected with controller.
4. supersonic wave cleaning machine control system as claimed in claim 3, it is characterised in that:Described in below liquid crystal panel Support body is provided with handrail.
5. supersonic wave cleaning machine control system as claimed in claim 3, it is characterised in that:The controller includes being used for computing The single-chip microcomputer of processing, the single-chip microcomputer leads to the liquid crystal panel interface of periphery, sensor interface, computer heating control interface, 485 respectively Letter module, valve body interface are connected with motor interface, and the liquid crystal panel interface is connected with liquid crystal panel, the sensor interface point It is not connected with temperature sensor and liquid level sensor, the computer heating control interface is connected with heating coil, 485 communication module It is connected with supersonic generator, the valve body interface is connected with switch electromagnetic valve, and the motor interface is connected with flow pump.
CN201621454854.8U 2016-12-28 2016-12-28 Supersonic wave cleaning machine control system Expired - Fee Related CN206435534U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
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CN108057683A (en) * 2017-12-14 2018-05-22 常德金德新材料科技股份有限公司 A kind of supersonic wave cleaning machine
CN108580429A (en) * 2018-04-25 2018-09-28 王禄龙 A kind of high-frequency ultrasonic cleaning machine
CN108787616A (en) * 2018-05-23 2018-11-13 李树金 A kind of plastic and aesthetic surgery utensil cleaning device
CN113058931A (en) * 2021-03-24 2021-07-02 西湖未来智造(杭州)科技发展有限公司 Full-automatic combined multi-frequency ultrasonic vacuum cleaning and drying device and using method thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108057683A (en) * 2017-12-14 2018-05-22 常德金德新材料科技股份有限公司 A kind of supersonic wave cleaning machine
CN108580429A (en) * 2018-04-25 2018-09-28 王禄龙 A kind of high-frequency ultrasonic cleaning machine
CN108787616A (en) * 2018-05-23 2018-11-13 李树金 A kind of plastic and aesthetic surgery utensil cleaning device
CN113058931A (en) * 2021-03-24 2021-07-02 西湖未来智造(杭州)科技发展有限公司 Full-automatic combined multi-frequency ultrasonic vacuum cleaning and drying device and using method thereof

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