CN108580394A - Novel cleaner for automobile air conditioner compressor - Google Patents
Novel cleaner for automobile air conditioner compressor Download PDFInfo
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- CN108580394A CN108580394A CN201810504199.XA CN201810504199A CN108580394A CN 108580394 A CN108580394 A CN 108580394A CN 201810504199 A CN201810504199 A CN 201810504199A CN 108580394 A CN108580394 A CN 108580394A
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- 238000004140 cleaning Methods 0.000 claims abstract description 154
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 154
- 239000002351 wastewater Substances 0.000 claims abstract description 31
- 238000005406 washing Methods 0.000 claims abstract description 17
- 239000012459 cleaning agent Substances 0.000 claims abstract description 8
- 239000012530 fluid Substances 0.000 claims abstract description 3
- 238000000746 purification Methods 0.000 claims abstract 13
- 239000007788 liquid Substances 0.000 claims description 43
- 238000003756 stirring Methods 0.000 claims description 23
- 238000001514 detection method Methods 0.000 claims description 18
- 238000001802 infusion Methods 0.000 claims description 6
- 238000012423 maintenance Methods 0.000 claims description 6
- 239000007921 spray Substances 0.000 claims description 6
- 239000010865 sewage Substances 0.000 claims description 5
- 238000001035 drying Methods 0.000 claims description 3
- 238000011068 loading method Methods 0.000 claims description 3
- 230000017525 heat dissipation Effects 0.000 claims description 2
- 238000007605 air drying Methods 0.000 claims 10
- 239000004519 grease Substances 0.000 claims 6
- 238000001914 filtration Methods 0.000 claims 5
- 210000000582 semen Anatomy 0.000 claims 5
- 238000007689 inspection Methods 0.000 claims 1
- 239000000203 mixture Substances 0.000 claims 1
- 238000004080 punching Methods 0.000 claims 1
- 238000007602 hot air drying Methods 0.000 abstract description 28
- 238000004378 air conditioning Methods 0.000 abstract description 7
- 238000000926 separation method Methods 0.000 description 23
- 238000011045 prefiltration Methods 0.000 description 13
- 238000002156 mixing Methods 0.000 description 11
- 238000011010 flushing procedure Methods 0.000 description 10
- 238000004064 recycling Methods 0.000 description 8
- 238000003860 storage Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 4
- 238000005485 electric heating Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000003670 easy-to-clean Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011086 high cleaning Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000013618 particulate matter Substances 0.000 description 1
- 239000008213 purified water Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/08—Cleaning involving contact with liquid the liquid having chemical or dissolving effect
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/14—Removing waste, e.g. labels, from cleaning liquid
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
Description
技术领域technical field
本发明公开的属于压缩机技术领域,具体为一种新型汽车空调压缩机的清洗器。The disclosure of the invention belongs to the technical field of compressors, in particular to a new type of washer for automobile air-conditioning compressors.
背景技术Background technique
在汽车空调压缩机进行组装前,需要对其外部进行清洗,传统的清洗方式采用人工清洗,由于压缩机的表面并不是很光滑,不是很容易清洗,并且清洗时需要利用清洗刷进行洗刷,非常的费时费力,使用起来很不方便。为此,我们提出了一种汽车空调压缩机的清洗器投入使用,用以解决上述问题。Before the automobile air-conditioning compressor is assembled, it needs to clean its exterior. The traditional cleaning method is manual cleaning. Since the surface of the compressor is not very smooth, it is not easy to clean, and it needs to be cleaned with a cleaning brush, which is very It is time-consuming and laborious, and it is very inconvenient to use. For this reason, we have proposed a kind of washer of automobile air-conditioning compressor and put into use, in order to solve the above problems.
发明内容Contents of the invention
本发明的目的在于提供一种新型汽车空调压缩机的清洗器,用以解决上述背景技术中提出的压缩机清洗的问题。The purpose of the present invention is to provide a novel car air-conditioning compressor cleaner to solve the problem of compressor cleaning in the above-mentioned background technology.
为实现上述目的,本发明提供如下技术方案:一种新型汽车空调压缩机的清洗器,包括箱体,所述箱体由位于箱体左端的清洗箱和位于箱体右端的控制箱组成,所述清洗箱前侧壁上设有观察窗,且观察窗下方设有超声波发生器,所述控制箱前侧壁上设有控制面板,且控制面板下方设有维修门,所述清洗箱内腔上部设有清洗腔,且清洗腔下方设有废水收集腔,所述清洗腔内腔上端设有移动装置,所述移动装置包括设置在清洗腔内腔上端并与清洗腔内腔左右两侧壁固定连接的直线导轨,所述直线导轨上设有移动座,且移动座前侧壁上设有驱动电机,所述移动座下方设有固定架,且固定架上设有旋转电机,所述固定架下方设有旋转盘,且旋转盘底部设有电动升降杆,所述电动升降杆下方设有负载盘,且负载盘底部设有与压缩机配合固定的限位栓,所述清洗腔内腔下端从左到右依次设有超声波粗清洗槽、超声波精清洗槽、清洗液水槽、净水冲洗槽和热风干燥槽,所述净水冲洗槽和热风干燥槽内壁上分别设有净水冲洗板和热风干燥板,所述废水收集腔由位于废水收集腔左端的油水收集腔和位于废水收集腔右端的清洗废水收集腔组成,所述控制箱内腔上部设有蓄电池,且蓄电池下方设有PLC控制器,所述清洗箱后侧壁上与清洗腔位置相对应处设有固定板,且固定板上设有空气加热器,所述空气加热器右侧设有气泵,且气泵右侧设有高压水泵,所述高压水泵右侧设有清洗剂添加筒,所述清洗箱后侧壁上与油水收集腔位置相对应处设有油水分离装置,所述油水分离装置包括预过滤罐,且预过滤罐内腔设有颗粒过滤器,所述预过滤罐左侧设有油水分离罐,且油水分离罐内腔设有油水分离器,所述清洗箱后侧壁上与清洗废水收集腔位置相对应处设有清洗液回收利用装置,所述清洗液回收利用装置包括过滤机,且过滤机右侧设有水泵,所述水泵右侧设有配置搅拌罐,且配置搅拌罐内腔设有搅拌装置,所述搅拌装置由搅拌电机、搅拌轴和搅拌叶片组成,所述配置搅拌罐上端右侧连接有浓度检测装置,且浓度检测装置右侧连接有补充液添加筒,所述配置搅拌罐下端右侧连接有输送泵,所述蓄电池与PLC控制器电连接,所述PLC控制器分别与超声波发生器、控制面板、移动装置、空气加热器、气泵、高压水泵、油水分离装置和清洗液回收利用装置电性连接。In order to achieve the above object, the present invention provides the following technical solutions: a novel automotive air-conditioning compressor cleaner, comprising a box, the box is composed of a cleaning box at the left end of the box and a control box at the right end of the box, the An observation window is provided on the front side wall of the cleaning box, and an ultrasonic generator is provided below the observation window, a control panel is provided on the front side wall of the control box, and a maintenance door is provided below the control panel. The upper part is provided with a cleaning chamber, and a waste water collection chamber is provided below the cleaning chamber, and a moving device is provided at the upper end of the inner chamber of the cleaning chamber, and the moving device includes an Fixedly connected linear guide rail, the linear guide rail is provided with a moving seat, and a driving motor is provided on the front side wall of the moving seat, a fixed frame is provided under the mobile seat, and a rotating motor is provided on the fixed frame, and the fixed frame is provided with a rotating motor. There is a rotating disk under the rack, and an electric lifting rod is arranged at the bottom of the rotating disk, a load plate is arranged under the electric lifting rod, and a limit bolt is arranged at the bottom of the loading plate to cooperate with the compressor. The inner cavity of the cleaning chamber is The lower end is provided with an ultrasonic rough cleaning tank, an ultrasonic fine cleaning tank, a cleaning liquid tank, a clean water rinse tank and a hot air drying tank in sequence from left to right, and the clean water washing tank and the hot air drying tank are respectively equipped with a clean water washing plate on the inner wall And hot air drying plate, the waste water collection chamber is composed of the oil water collection chamber located at the left end of the waste water collection chamber and the cleaning waste water collection chamber located at the right end of the waste water collection chamber, the upper part of the inner chamber of the control box is provided with a battery, and a PLC is provided under the battery The controller, the rear side wall of the cleaning box is provided with a fixed plate corresponding to the position of the cleaning chamber, and an air heater is provided on the fixed plate, an air pump is provided on the right side of the air heater, and an air pump is provided on the right side of the air pump. A high-pressure water pump, the right side of the high-pressure water pump is provided with a cleaning agent adding cylinder, an oil-water separation device is provided on the rear side wall of the cleaning tank corresponding to the position of the oil-water collection chamber, and the oil-water separation device includes a pre-filter tank, and the pre-filter The inner cavity of the filter tank is provided with a particle filter, the left side of the pre-filter tank is provided with an oil-water separation tank, and the inner cavity of the oil-water separation tank is provided with an oil-water separator, and the rear side wall of the cleaning tank is in the same position as the cleaning wastewater collection chamber. A cleaning liquid recycling device is provided at the corresponding place, and the cleaning liquid recycling device includes a filter, and a water pump is provided on the right side of the filter, a mixing tank is provided on the right side of the water pump, and a stirring tank is provided in the inner cavity of the mixing tank. device, the stirring device is composed of a stirring motor, a stirring shaft and a stirring blade, a concentration detection device is connected to the right side of the upper end of the configuration stirring tank, and a supplementary liquid addition cylinder is connected to the right side of the concentration detection device, and the lower end of the configuration stirring tank The delivery pump is connected to the right side, and the storage battery is electrically connected to the PLC controller, and the PLC controller is respectively connected to the ultrasonic generator, control panel, mobile device, air heater, air pump, high-pressure water pump, oil-water separation device and cleaning liquid recovery Use the device to connect electrically.
优选的,所述箱体底部四周设有万向轮,且万向轮一侧设有脚踩刹车片,所述清洗箱顶部设有箱盖,所述清洗腔左侧壁上设有通槽,且通槽底端内外两侧均设有搭板,所述通槽上方设有声光报警器,且声光报警器与PLC控制器电性连接,所述维修门上设有散热格栅,所述观察窗为五组,五组所述观察窗分别与超声波粗清洗槽、超声波精清洗槽、清洗液水槽、净水冲洗槽和热风干燥槽上方位置处一一相对应。Preferably, universal wheels are provided around the bottom of the box, and brake pads are provided on one side of the universal wheels, a box cover is provided on the top of the cleaning box, and a through groove is provided on the left side wall of the cleaning chamber. , and the inside and outside sides of the bottom of the channel are equipped with boards, the sound and light alarm is provided above the channel, and the sound and light alarm is electrically connected to the PLC controller, and the maintenance door is provided with a cooling grille , the observation windows are five groups, and the observation windows of the five groups correspond to the upper positions of the ultrasonic coarse cleaning tank, the ultrasonic fine cleaning tank, the cleaning liquid tank, the clean water rinse tank and the hot air drying tank.
优选的,所述超声波粗清洗槽、超声波精清洗槽、清洗液水槽、油水收集腔、清洗废水收集腔、预过滤罐、油水分离罐、过滤机和配置搅拌罐内腔均设有液位传感器,且液位传感器与PLC控制器电性连接。Preferably, the ultrasonic rough cleaning tank, the ultrasonic fine cleaning tank, the cleaning liquid tank, the oil-water collection chamber, the cleaning waste water collection chamber, the pre-filter tank, the oil-water separation tank, the filter and the inner cavity of the mixing tank are equipped with liquid level sensors , and the liquid level sensor is electrically connected to the PLC controller.
优选的,所述清洗箱后侧壁上与热风干燥槽上方位置相对应处设有进气管,所述清洗箱后侧壁上与超声波粗清洗槽、超声波精清洗槽、清洗液水槽、净水冲洗槽上方位置相对应处均设有进水管,且进水管一端连接外部水源,所述进气管和进水管上均设有电磁阀,且电磁阀与PLC控制器电性连接。Preferably, an inlet pipe is provided on the rear side wall of the cleaning box corresponding to the position above the hot air drying tank, and an ultrasonic rough cleaning tank, an ultrasonic fine cleaning tank, a cleaning liquid tank, and a clean water A water inlet pipe is provided at the corresponding position above the washing tank, and one end of the water inlet pipe is connected to an external water source, and a solenoid valve is provided on the inlet pipe and the water inlet pipe, and the solenoid valve is electrically connected with the PLC controller.
优选的,所述净水冲洗板和热风干燥板上均设有喷孔,且喷孔均匀等间距布满净水冲洗板和热风干燥板外表面,所述净水冲洗板和热风干燥板通过螺栓固定在净水冲洗槽和热风干燥槽内侧壁上。Preferably, the water-cleaning rinsing plate and the hot-air drying plate are provided with spray holes, and the spray holes are evenly spaced across the outer surfaces of the water-cleaning rinsing plate and the hot-air drying plate, and the water-cleaning rinsing plate and the hot-air drying plate pass through Bolts are fixed on the inner wall of the clean water flushing tank and the hot air drying tank.
优选的,所述进气管一端空气加热器相连,另一端与热风干燥板相连,与所述净水冲洗槽上方位置相对应的进水管一端连接高压水泵的出水端,另一端连接净水冲洗板的进口端,所述高压水泵的进水端与外部水源连接,与所述清洗液水槽上方位置相对应的进水管上并联有输液管,且输液管一端与清洗剂添加筒连接,所述输液管上设有下料阀,且下料阀下方设有流量计。Preferably, one end of the air inlet pipe is connected to the air heater, and the other end is connected to the hot air drying plate; one end of the water inlet pipe corresponding to the position above the clean water flushing tank is connected to the water outlet end of the high-pressure water pump, and the other end is connected to the clean water flushing plate The inlet end of the high-pressure water pump is connected to an external water source, and an infusion pipe is connected in parallel to the water inlet pipe corresponding to the position above the cleaning liquid tank, and one end of the infusion pipe is connected to a cleaning agent adding cylinder. A feeding valve is arranged on the pipe, and a flow meter is arranged below the feeding valve.
优选的,所述超声波粗清洗槽和超声波精清洗槽内腔下端与油水收集腔内腔上端之间、所述清洗液水槽、净水冲洗槽和热风干燥槽内腔下端与清洗废水收集腔内腔上端之间均设有导液管,且导液管上设有电磁阀。Preferably, between the lower end of the inner cavity of the ultrasonic rough cleaning tank and the ultrasonic fine cleaning tank and the upper end of the inner cavity of the oil-water collection cavity, the lower end of the inner cavity of the cleaning liquid tank, the clean water rinsing tank and the hot air drying tank and the cleaning wastewater collection cavity A catheter is arranged between the upper ends of the cavity, and an electromagnetic valve is arranged on the catheter.
优选的,所述油水收集腔内腔下端与过滤机内腔下端之间、所述清洗废水收集腔内腔中端与预过滤罐内腔上端之间均设有排液管,且排液管上设有电磁阀。Preferably, a drain pipe is provided between the lower end of the inner cavity of the oil-water collection chamber and the lower end of the filter inner cavity, and between the middle end of the inner cavity of the cleaning wastewater collection chamber and the upper end of the inner cavity of the pre-filter tank, and the drain pipe There is a solenoid valve on it.
优选的,所述浓度检测装置由电热板、分光光度计和检测数据传输装置组成,所述浓度检测装置一端通过导管与配置搅拌罐上端右侧固定连接,另一端通过导管与补充液添加筒左侧下端固定连接,所述浓度检测装置与PLC 控制器电性连接。Preferably, the concentration detection device is composed of an electric heating plate, a spectrophotometer and a detection data transmission device. One end of the concentration detection device is fixedly connected to the right side of the upper end of the stirring tank through a conduit, and the other end is connected to the left side of the supplementary liquid addition cylinder through a conduit. The lower end of the side is fixedly connected, and the concentration detection device is electrically connected with the PLC controller.
优选的,所述预过滤罐右侧下端设有排污口,所述油水分离罐右侧上端设有出油口,且出油口与外部集油罐固定连接,所述油水分离罐右侧下端设有排水管,且排水管与外部水源收集箱连接,所述输送泵的进水口与配置搅拌罐右侧下端的出料口连接,所述输送泵的出水口与外部储液罐连接,所述过滤机的进水口与排液管的出水口连接,所述过滤机的出水口分别与外部水源收集箱和水泵的进口端连接。Preferably, the lower end of the right side of the pre-filter tank is provided with a sewage outlet, the upper end of the right side of the oil-water separation tank is provided with an oil outlet, and the oil outlet is fixedly connected to the external oil collection tank, and the lower end of the right side of the oil-water separation tank A drain pipe is provided, and the drain pipe is connected to the external water source collection box, the water inlet of the delivery pump is connected to the discharge port at the lower right side of the mixing tank, and the water outlet of the delivery pump is connected to the external liquid storage tank. The water inlet of the filter is connected with the water outlet of the drain pipe, and the water outlet of the filter is respectively connected with the external water source collection box and the inlet end of the water pump.
与现有技术相比,本发明的有益效果是:本发明设计新颖,结构合理,融洗净及干燥一体化,配备移动装置、高压清洗和干燥装置,洗净彻底,同时设有高效的清洗液回收利用装置和油水分离装置,清洗全程通过PLC控制器全自动控制,省时省力。本发明操作简单,使用方便,清洗效率高,清洗效果好。Compared with the prior art, the beneficial effects of the present invention are: the present invention is novel in design, reasonable in structure, integrated with cleaning and drying, equipped with mobile devices, high-pressure cleaning and drying devices, thoroughly cleaned, and equipped with efficient cleaning Liquid recycling device and oil-water separation device, the whole process of cleaning is fully automatic controlled by PLC controller, saving time and effort. The invention has the advantages of simple operation, convenient use, high cleaning efficiency and good cleaning effect.
附图说明Description of drawings
图1为本发明主视结构示意图;Fig. 1 is a schematic diagram of the main view structure of the present invention;
图2为本发明内部结构示意图;Fig. 2 is a schematic diagram of the internal structure of the present invention;
图3为本发明后视结构示意图;Fig. 3 is the rear view structure schematic diagram of the present invention;
图4为本发明移动装置结构示意图。Fig. 4 is a schematic structural diagram of the mobile device of the present invention.
图中:1箱体、2清洗箱、3控制箱、4观察窗、5超声波发生器、6控制面板、7维修门、8清洗腔、9废水收集腔、10移动装置、101直线导轨、102 移动座、103驱动电机、104固定架、105旋转电机、106旋转盘、107电动升降杆、108负载盘、109限位栓、11超声波粗清洗槽、12超声波精清洗槽、 13清洗液水槽、14净水冲洗槽、15热风干燥槽、16净水冲洗板、17热风干燥板、18油水收集腔、19清洗废水收集腔、20蓄电池、21PLC控制器、22 固定板、23空气加热器、24气泵、25高压水泵、26清洗剂添加筒、27油水分离装置、271预过滤罐、272油水分离罐、28清洗液回收利用装置、281过滤机、282水泵、283配置搅拌罐、284搅拌装置、285浓度检测装置、286补充液添加筒、287输送泵、29进气管、30进水管、31电磁阀、32导液管、33 排液管、100万向轮、200箱盖、300搭板。In the figure: 1 box body, 2 cleaning box, 3 control box, 4 observation window, 5 ultrasonic generator, 6 control panel, 7 maintenance door, 8 cleaning chamber, 9 waste water collection chamber, 10 mobile device, 101 linear guide rail, 102 Moving seat, 103 driving motor, 104 fixed frame, 105 rotating motor, 106 rotating disc, 107 electric lifting rod, 108 load plate, 109 limit bolt, 11 ultrasonic coarse cleaning tank, 12 ultrasonic fine cleaning tank, 13 cleaning liquid tank, 14 Clean water washing tank, 15 Hot air drying tank, 16 Clean water washing plate, 17 Hot air drying plate, 18 Oil and water collection chamber, 19 Cleaning waste water collection chamber, 20 Battery, 21 PLC controller, 22 Fixed plate, 23 Air heater, 24 Air pump, 25 high-pressure water pump, 26 cleaning agent adding cylinder, 27 oil-water separation device, 271 pre-filter tank, 272 oil-water separation tank, 28 cleaning liquid recycling device, 281 filter, 282 water pump, 283 configuration mixing tank, 284 stirring device, 285 Concentration detection device, 286 Supplementary liquid adding cylinder, 287 Delivery pump, 29 Air intake pipe, 30 Water inlet pipe, 31 Solenoid valve, 32 Catheter tube, 33 Drainage pipe, 1 million universal wheels, 200 Case cover, 300 Lap board.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参阅图1-4,本发明提供一种技术方案:一种新型汽车空调压缩机的清洗器,包括箱体1,所述箱体1由位于箱体1左端的清洗箱2和位于箱体1右端的控制箱3组成,所述清洗箱2前侧壁上设有观察窗4,且观察窗4下方设有超声波发生器5,所述控制箱3前侧壁上设有控制面板6,且控制面板6下方设有维修门7,所述清洗箱2内腔上部设有清洗腔8,且清洗腔8下方设有废水收集腔9,所述清洗腔8内腔上端设有移动装置10,所述移动装置10包括设置在清洗腔8内腔上端并与清洗腔8内腔左右两侧壁固定连接的直线导轨101,所述直线导轨101上设有移动座102,且移动座102前侧壁上设有驱动电机103,所述移动座102下方设有固定架104,且固定架104上设有旋转电机105,所述固定架104下方设有旋转盘106,且旋转盘106底部设有电动升降杆107,所述电动升降杆107下方设有负载盘108,且负载盘108底部设有与压缩机配合固定的限位栓109,所述清洗腔8内腔下端从左到右依次设有超声波粗清洗槽11、超声波精清洗槽12、清洗液水槽13、净水冲洗槽14和热风干燥槽15,所述净水冲洗槽14和热风干燥槽15内壁上分别设有净水冲洗板16和热风干燥板17,所述废水收集腔9由位于废水收集腔9左端的油水收集腔18和位于废水收集腔9右端的清洗废水收集腔19组成,所述控制箱3 内腔上部设有蓄电池20,且蓄电池20下方设有PLC控制器21,所述清洗箱2 后侧壁上与清洗腔8位置相对应处设有固定板22,且固定板22上设有空气加热器23,所述空气加热器23右侧设有气泵24,且气泵24右侧设有高压水泵 25,所述高压水泵25右侧设有清洗剂添加筒26,所述清洗箱2后侧壁上与油水收集腔18位置相对应处设有油水分离装置27,所述油水分离装置27包括预过滤罐271,且预过滤罐271内腔设有颗粒过滤器,所述预过滤罐271左侧设有油水分离罐272,且油水分离罐272内腔设有油水分离器,所述清洗箱2 后侧壁上与清洗废水收集腔19位置相对应处设有清洗液回收利用装置28,所述清洗液回收利用装置28包括过滤机281,且过滤机281右侧设有水泵282,所述水泵282右侧设有配置搅拌罐283,且配置搅拌罐283内腔设有搅拌装置 284,所述搅拌装置284由搅拌电机、搅拌轴和搅拌叶片组成,所述配置搅拌罐283上端右侧连接有浓度检测装置285,且浓度检测装置285右侧连接有补充液添加筒286,所述配置搅拌罐283下端右侧连接有输送泵287,所述蓄电池20与PLC控制器21电连接,所述PLC控制器21分别与超声波发生器5、控制面板6、移动装置10、空气加热器23、气泵24、高压水泵25、油水分离装置27和清洗液回收利用装置28电性连接。Please refer to Fig. 1-4, the present invention provides a kind of technical solution: a kind of cleaning device of novel automobile air-conditioning compressor, comprises box body 1, and described box body 1 is positioned at box body 1 left end cleaning box 2 and is positioned at box body 1 is composed of a control box 3 at the right end, an observation window 4 is provided on the front side wall of the cleaning box 2, and an ultrasonic generator 5 is provided below the observation window 4, and a control panel 6 is provided on the front side wall of the control box 3, A maintenance door 7 is provided below the control panel 6, a cleaning chamber 8 is provided on the upper part of the cleaning chamber 2, and a waste water collection chamber 9 is provided below the cleaning chamber 8, and a mobile device 10 is provided at the upper end of the cleaning chamber 8. The moving device 10 includes a linear guide rail 101 arranged on the upper end of the inner cavity of the cleaning chamber 8 and fixedly connected with the left and right side walls of the inner cavity of the cleaning chamber 8. The linear guide rail 101 is provided with a moving seat 102, and the front of the moving seat 102 A drive motor 103 is provided on the side wall, a fixed frame 104 is provided below the moving seat 102, and a rotating motor 105 is provided on the fixed frame 104, a rotating disk 106 is provided below the fixed frame 104, and a rotating disk 106 is provided at the bottom of the rotating disk 106. There is an electric lifting rod 107, a load plate 108 is arranged under the electric lifting rod 107, and a limit bolt 109 is arranged at the bottom of the load plate 108 to cooperate with the compressor, and the lower end of the inner cavity of the cleaning chamber 8 is sequentially arranged from left to right There are ultrasonic rough cleaning tank 11, ultrasonic fine cleaning tank 12, cleaning liquid tank 13, clean water rinsing tank 14 and hot air drying tank 15, and the inner walls of the clean water rinsing tank 14 and hot air drying tank 15 are respectively equipped with clean water washing tanks. plate 16 and hot air drying plate 17, the waste water collection chamber 9 is composed of an oil-water collection chamber 18 located at the left end of the waste water collection chamber 9 and a cleaning waste water collection chamber 19 located at the right end of the waste water collection chamber 9, and the upper part of the inner chamber of the control box 3 is provided There is a storage battery 20, and a PLC controller 21 is provided below the storage battery 20, a fixed plate 22 is provided on the rear side wall of the cleaning box 2 corresponding to the position of the cleaning chamber 8, and an air heater 23 is provided on the fixed plate 22, The right side of the air heater 23 is provided with an air pump 24, and the right side of the air pump 24 is provided with a high-pressure water pump 25, and the right side of the high-pressure water pump 25 is provided with a cleaning agent adding cylinder 26. The oil-water separation device 27 is provided at the corresponding position of the collection chamber 18, and the oil-water separation device 27 includes a pre-filter tank 271, and the inner cavity of the pre-filter tank 271 is provided with a particle filter, and the left side of the pre-filter tank 271 is provided with an oil-water separator. Separation tank 272, and oil-water separation tank 272 inner cavity is provided with oil-water separator, and cleaning liquid recycling device 28 is arranged on the rear side wall of described cleaning tank 2 corresponding to the position of cleaning waste water collection cavity 19, and the cleaning liquid recycling The utilization device 28 comprises a filter 281, and the right side of the filter 281 is provided with a water pump 282, the right side of the water pump 282 is provided with a mixing tank 283, and the inner cavity of the mixing tank 283 is provided with a stirring device 284, and the stirring device 284 It is composed of a stirring motor, a stirring shaft and a stirring blade. A concentration detection device 285 is connected to the right side of the upper end of the configuration stirring tank 283, and the concentration detection device 285 is on the right side. The supplementary liquid addition cylinder 286 is connected to the side, and the transfer pump 287 is connected to the right side of the lower end of the configuration stirring tank 283, and the storage battery 20 is electrically connected to the PLC controller 21, and the PLC controller 21 is respectively connected to the ultrasonic generator 5, the control The panel 6, the moving device 10, the air heater 23, the air pump 24, the high-pressure water pump 25, the oil-water separation device 27 and the cleaning fluid recycling device 28 are electrically connected.
其中,所述箱体1底部四周设有万向轮100,且万向轮100一侧设有脚踩刹车片,所述清洗箱2顶部设有箱盖200,所述清洗腔8左侧壁上设有通槽,且通槽底端内外两侧均设有搭板300,所述通槽上方设有声光报警器,且声光报警器与PLC控制器21电性连接,所述维修门7上设有散热格栅,所述观察窗4为五组,五组所述观察窗4分别与超声波粗清洗槽11、超声波精清洗槽 12、清洗液水槽13、净水冲洗槽14和热风干燥槽15上方位置处一一相对应,所述超声波粗清洗槽11、超声波精清洗槽12、清洗液水槽13、油水收集腔 18、清洗废水收集腔19、预过滤罐271、油水分离罐272、过滤机281和配置搅拌罐283内腔均设有液位传感器,且液位传感器与PLC控制器21电性连接,所述清洗箱2后侧壁上与热风干燥槽15上方位置相对应处设有进气管29,所述清洗箱2后侧壁上与超声波粗清洗槽11、超声波精清洗槽12、清洗液水槽 13、净水冲洗槽14上方位置相对应处均设有进水管30,且进水管30一端连接外部水源,所述进气管29和进水管30上均设有电磁阀31,且电磁阀31与 PLC控制器21电性连接,所述净水冲洗板13和热风干燥板14上均设有喷孔,且喷孔均匀等间距布满净水冲洗板13和热风干燥板14外表面,所述净水冲洗板13和热风干燥板14通过螺栓固定在净水冲洗槽11和热风干燥槽12内侧壁上,所述进气管29一端空气加热器23相连,另一端与热风干燥板17相连,与所述净水冲洗槽14上方位置相对应的进水管30一端连接高压水泵25 的出水端,另一端连接净水冲洗板16的进口端,所述高压水泵25的进水端与外部水源连接,与所述清洗液水槽13上方位置相对应的进水管30上并联有输液管,且输液管一端与清洗剂添加筒26连接,所述输液管上设有下料阀,且下料阀下方设有流量计,所述超声波粗清洗槽11和超声波精清洗槽12内腔下端与油水收集腔18内腔上端之间、所述清洗液水槽13、净水冲洗槽14 和热风干燥槽15内腔下端与清洗废水收集腔19内腔上端之间均设有导液管 32,且导液管32上设有电磁阀31,所述油水收集腔18内腔下端与过滤机281 内腔下端之间、所述清洗废水收集腔19内腔中端与预过滤罐271内腔上端之间均设有排液管33,且排液管33上设有电磁阀31,所述浓度检测装置285 由电热板、分光光度计和检测数据传输装置组成,所述浓度检测装置285一端通过导管与配置搅拌罐283上端右侧固定连接,另一端通过导管与补充液添加筒286左侧下端固定连接,所述浓度检测装置285与PLC控制器21电性连接,所述预过滤罐271右侧下端设有排污口,所述油水分离罐272右侧上端设有出油口,且出油口与外部集油罐固定连接,所述油水分离罐272右侧下端设有排水管,且排水管与外部水源收集箱连接,所述输送泵287的进水口与配置搅拌罐283右侧下端的出料口连接,所述输送泵287的出水口与外部储液罐连接,所述过滤机281的进水口与排液管33的出水口连接,所述过滤机281的出水口分别与外部水源收集箱和水泵282的进口端连接。Wherein, a universal wheel 100 is provided around the bottom of the box body 1, and a foot brake pad is provided on one side of the universal wheel 100, a box cover 200 is provided on the top of the cleaning box 2, and the left side wall of the cleaning chamber 8 is There is a through groove on the top, and the inner and outer sides of the bottom of the through groove are provided with a board 300, the sound and light alarm is arranged above the through groove, and the sound and light alarm is electrically connected with the PLC controller 21, and the maintenance The door 7 is provided with a heat dissipation grill, and the observation windows 4 are five groups, and the observation windows 4 of the five groups are respectively connected with the ultrasonic rough cleaning tank 11, the ultrasonic fine cleaning tank 12, the cleaning liquid tank 13, the clean water washing tank 14 and the The positions above the hot air drying tank 15 correspond one by one, the ultrasonic coarse cleaning tank 11, the ultrasonic fine cleaning tank 12, the cleaning liquid tank 13, the oil-water collection chamber 18, the cleaning waste water collection chamber 19, the pre-filter tank 271, and the oil-water separation tank 272. The inner cavity of the filter 281 and the mixing tank 283 is equipped with a liquid level sensor, and the liquid level sensor is electrically connected to the PLC controller 21, and the rear side wall of the cleaning box 2 corresponds to the position above the hot air drying tank 15 An inlet pipe 29 is provided at the place, and a water inlet pipe 30 is provided on the rear side wall of the cleaning box 2 corresponding to the ultrasonic rough cleaning tank 11, the ultrasonic fine cleaning tank 12, the cleaning liquid tank 13, and the clean water washing tank 14. , and one end of the water inlet pipe 30 is connected to an external water source, the inlet pipe 29 and the water inlet pipe 30 are provided with a solenoid valve 31, and the solenoid valve 31 is electrically connected to the PLC controller 21, and the clean water flushing plate 13 and the hot air drying The plates 14 are provided with spray holes, and the spray holes are uniformly and equidistantly covered with the outer surface of the clean water flushing plate 13 and the hot air drying plate 14, and the clean water flushing plate 13 and the hot air drying plate 14 are fixed in the clean water flushing tank by bolts 11 and the inner wall of the hot air drying tank 12, one end of the air inlet pipe 29 is connected to the air heater 23, the other end is connected to the hot air drying plate 17, and one end of the water inlet pipe 30 corresponding to the position above the clean water flushing tank 14 is connected to the high pressure The water outlet end of the water pump 25, the other end is connected to the inlet end of the clean water flushing plate 16, the water inlet end of the high-pressure water pump 25 is connected with an external water source, and the water inlet pipe 30 corresponding to the position above the cleaning liquid tank 13 is connected in parallel with An infusion tube, and one end of the infusion tube is connected to the cleaning agent adding cylinder 26, the infusion tube is provided with a feeding valve, and a flow meter is arranged below the feeding valve, the ultrasonic rough cleaning tank 11 and the ultrasonic fine cleaning tank 12 Between the lower end of the cavity and the upper end of the inner cavity of the oil-water collection cavity 18, between the lower end of the inner cavity of the cleaning liquid tank 13, the clean water rinsing tank 14 and the hot air drying tank 15, and the upper end of the inner cavity of the cleaning waste water collection cavity 19 32, and the catheter 32 is provided with a solenoid valve 31, between the lower end of the inner cavity of the oil-water collection chamber 18 and the lower end of the inner cavity of the filter 281, and between the middle end of the inner cavity of the cleaning wastewater collection cavity 19 and the inner cavity of the pre-filter tank 271 A drain pipe 33 is arranged between the upper ends of the cavity, and a solenoid valve 31 is arranged on the drain pipe 33. The concentration detection device 285 is composed of an electric heating plate, a spectrophotometer and a detection data transmission device. The concentration detection device 285 one end through The conduit is fixedly connected to the right side of the upper end of the configuration mixing tank 283, and the other end is fixedly connected to the lower end of the left side of the replenishment liquid addition cylinder 286 through the conduit. The lower end of the side is provided with a sewage outlet, the upper end of the right side of the oil-water separation tank 272 is provided with an oil outlet, and the oil outlet is fixedly connected with the external oil collection tank, the lower end of the right side of the oil-water separation tank 272 is provided with a drain pipe, and the drain The pipe is connected to the external water source collection box, the water inlet of the delivery pump 287 is connected to the discharge port at the lower end of the right side of the mixing tank 283, the water outlet of the delivery pump 287 is connected to the external liquid storage tank, and the filter 281 The water inlet is connected with the water outlet of the drain pipe 33, and the water outlet of the filter 281 is connected with the inlet of the external water source collection box and the water pump 282 respectively.
工作原理:使用本装置时,通过清洗腔8左侧壁上的通槽将压缩机固定在负载盘108上的限位栓109上,对压缩机进行固定,通过控制面板6开启存储在PLC控制器21内的加工程序,由PLC控制器21控制移动装置10上的驱动电机103、旋转电机105和电动升降杆107工作,分别使压缩机横移、升降和旋转,首先由移动装置10将压缩机依次放置到超声波粗清洗槽11和超声波精清洗槽12内,由设置在清洗箱2前后两侧壁上的超声波发生器5对其进行油水分离以及表面附着灰尘清理,随后通过移动装置10将压缩机放置到清洗液水槽13内,通过旋转电机105带动压缩机在清洗液水槽13内旋转,对其表面进行清洗,接着通过移动装置10将压缩机放置到净水冲洗槽14内,通过高压水泵25、进水管30、净水冲洗板16和旋转电机105配合,使高压水快速对压缩机表面360°冲洗,随后通过移动装置10将压缩机放置到热风干燥槽15内、通过气泵24、空气加热器23、热风干燥板17和旋转电机105 配合,使热风对压缩机表面进行干燥处理,处理完毕后,移动装置10复位到清洗腔8左侧搭板300上方,声光报警器发出报警声,提醒工作人员进行压缩机更换,如此往复,直至压缩机全部清洗完毕,将超声波粗清洗槽11和超声波精清洗槽12的油污水通过导液管32导至油水收集腔18内,后经排液管 33排至油水分离装置27,通过预过滤罐271内的颗粒过滤器过滤掉油污水中的颗粒物,通过油水分离罐272内的油水分离器实现油水分离,将清洗液水槽13、净水冲洗槽14、热风干燥槽15内的清洗废水通过导液管32导至清洗废水收集腔19内,后经排液管33排至清洗液回收利用装置28,由过滤机281 进行过滤,随后将过滤好的清洗液输送到配制搅拌罐283,达到搅拌液面后搅拌装置284自动开启搅拌,并从取样口中流出50ml试样至浓度检测装置285,通过浓度检测装置285的电热板加热产生化学反应,并通过分光分度计分析出试样中的浓度数据,根据检测出来的浓度数据,自动连接补充液添加筒286,添加定量的较高浓度清洗液到配制搅拌罐283内,并检验达到生产需求,最后通过开启输送泵287将合格清洗液输送到储液罐内。Working principle: When using this device, the compressor is fixed on the limit bolt 109 on the load plate 108 through the through groove on the left wall of the cleaning chamber 8, the compressor is fixed, and the storage is controlled by the PLC through the control panel 6. The processing program in the device 21 is controlled by the PLC controller 21 to work on the driving motor 103, the rotating motor 105 and the electric lifting rod 107 on the mobile device 10, so as to make the compressor traverse, lift and rotate respectively. First, the mobile device 10 compresses The machine is placed in the ultrasonic coarse cleaning tank 11 and the ultrasonic fine cleaning tank 12 in turn, and the ultrasonic generator 5 arranged on the front and rear side walls of the cleaning box 2 performs oil-water separation and cleaning of dust attached to the surface, and then the mobile device 10 will The compressor is placed in the cleaning liquid tank 13, and the rotating motor 105 drives the compressor to rotate in the cleaning liquid tank 13 to clean its surface, and then the compressor is placed in the clean water washing tank 14 through the mobile device 10, and the high-pressure The water pump 25, the water inlet pipe 30, the clean water washing plate 16 and the rotating motor 105 cooperate to make the high-pressure water quickly wash the surface of the compressor 360°, and then the compressor is placed in the hot air drying tank 15 through the mobile device 10, and the air pump 24, The air heater 23, the hot air drying plate 17 and the rotating motor 105 cooperate to make the hot air dry the surface of the compressor. After the treatment is completed, the mobile device 10 resets to the top of the left side of the cleaning chamber 8, and the sound and light alarm sends out an alarm. sound, to remind the staff to replace the compressor, and so on, until all the compressors are cleaned, the oil and sewage in the ultrasonic rough cleaning tank 11 and ultrasonic fine cleaning tank 12 are guided into the oil and water collection chamber 18 through the catheter 32, and then passed through The drain pipe 33 is discharged to the oil-water separation device 27, the particulate matter in the oily sewage is filtered through the particle filter in the pre-filter tank 271, the oil-water separation is realized through the oil-water separator in the oil-water separation tank 272, and the cleaning liquid tank 13, the purified water The cleaning waste water in the flushing tank 14 and the hot air drying tank 15 is led to the cleaning waste water collection chamber 19 through the catheter 32, and then discharged to the cleaning liquid recycling device 28 through the drain pipe 33, filtered by the filter 281, and then The filtered cleaning solution is sent to the preparation stirring tank 283, and the stirring device 284 automatically starts stirring after reaching the stirring liquid level, and 50ml of sample flows out from the sampling port to the concentration detection device 285, and is heated by the electric heating plate of the concentration detection device 285 to generate a chemical reaction , and analyze the concentration data in the sample through the spectrometer, according to the detected concentration data, automatically connect the replenishment liquid adding cylinder 286, add quantitative higher concentration cleaning liquid into the preparation mixing tank 283, and check to reach the production Finally, the qualified cleaning liquid is delivered to the liquid storage tank by turning on the delivery pump 287.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
Claims (10)
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| CN201810504199.XA CN108580394A (en) | 2018-05-23 | 2018-05-23 | Novel cleaner for automobile air conditioner compressor |
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