CN103170477A - Energy-saving lamp broken powder tube powder-washing device and process thereof - Google Patents
Energy-saving lamp broken powder tube powder-washing device and process thereof Download PDFInfo
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- CN103170477A CN103170477A CN2013100779783A CN201310077978A CN103170477A CN 103170477 A CN103170477 A CN 103170477A CN 2013100779783 A CN2013100779783 A CN 2013100779783A CN 201310077978 A CN201310077978 A CN 201310077978A CN 103170477 A CN103170477 A CN 103170477A
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Abstract
The invention discloses an energy-saving lamp broken powder tube powder-washing device and process thereof. The energy-saving lamp broken powder tube powder-washing device comprises an ultrasonic generator, an ultrasonic washing tank, a washing tank filter, a settling pond filter, a setting pond and the like. The washing tank filter is arranged in the ultrasonic washing tank, the settling pond filter is arranged in the setting tank, two ends of a water outlet pipe are respectively connected with the washing tank filter and the settling pond filter, a valve is arranged on the water outlet pipe, two ends of a water inlet pipe are respectively connected with the ultrasonic washing tank and a water pump, and the ultrasonic generator is arranged on the side of the ultrasonic washing tank. According to the energy-saving lamp broken powder tube powder-washing device and the process thereof, an ultrasonic washing method is adopted for washing a broken powder tube, the function of the ultrasonic washing method is fully used, and the recovery rate of fluorescent powder is improved; clean water is adopted for washing, sewage discharge is avoided, and high efficiency and environment protection are achieved; the washing water circulates and flows in the ultrasonic washing tank and the setting tank in a full internal circulation method, and therefore water resource waste is avoided; and glass residues are filtered out through the double layers of filters, and performance of the acquired fluorescent powder is greatly improved.
Description
Technical field
The present invention relates to broken tube cell and wash powder craft, relate in particular to the broken tube cell of a kind of electricity-saving lamp and wash powder device and technique thereof.
Background technology
At present, much useless computer, television set, power saving fluorescent lamps are directly stacked storage, in the situation that do not take any environmental practice, the fluorescent material in display easily threatens to surrounding enviroment and personal safety.In a single day fluorescent material enter in human body, runs up in the tissues such as kidney, chest and organ, can cause slow poisoning.Fluorescent material keeping and mishandling also can cause significant damage to ecological environment, and it is with in various form entered environments, directly contaminated soil, air and water source, then enter human body by food chain, endanger people's healthy living.
Production technology due to power saving fluorescent lamps is many and complicated at present, cause a large amount of defective work of generation in the power saving fluorescent lamps production process and cancel, cause the wasting of resources, cause the plant produced cost greatly to improve, therefore how to process and fully to recycle these defective works, becoming the technical barrier of fluorescent tube factory.At present, comprise bubble sour douche, ultrasonic cleaning process and fluorescent tube crush method in order to reclaim the method that fluorescent material mainly adopts.Steep sour douche and adopt weak acid to soak fluorescent tube, fluorescent material is broken away from from fluorescent tube at an easy rate, but reduce, be unfavorable for recycling through the fluorescent material performance of peracid bubble; Ultrasonic cleaning process can make fluorescent material peel off from glass tube, but the Alto after Ultrasonic Cleaning manages easily generation bombing when recycling, the broken pipe; Crush method can only be used for reclaiming fluorescent material, but the glass dust that is difficult to be mixed with in powder due to traditional handicraft removes, and causes the fluorescent material performance to reduce, and can only process as rudimentary powder.
Summary of the invention
The objective of the invention is to overcome the deficiencies in the prior art, provide the broken tube cell of a kind of electricity-saving lamp to wash powder device and technique thereof.
The broken tube cell of electricity-saving lamp is washed the powder device and is comprised supersonic generator, Ultrasonic Cleaning pond, service sink filter, outlet pipe, sedimentation tank filter device, sedimentation basin, water pump, water inlet pipe, valve and broken pond; The service sink filter is placed in the Ultrasonic Cleaning pond, the sedimentation tank filter device is placed in sedimentation basin, the outlet pipe two ends connect respectively service sink filter and sedimentation tank filter device, valve is positioned on outlet pipe, the water inlet pipe two ends connect respectively Ultrasonic Cleaning pond and water pump, be provided with supersonic generator in Ultrasonic Cleaning pond side, be provided with broken pond in the sedimentation basin side.
The step that the broken tube cell of electricity-saving lamp is washed powder craft is as follows:
1) the broken tube cell that produces in producing is put into broken pond, rolls break process 10~15 minutes;
2) glass dregs that contains fluorescent material that forms after break process is poured in the Ultrasonic Cleaning pond, inject clear water in the Ultrasonic Cleaning pond, the water yield accounts for 1/2~2/3 of pond capacity, opens supersonic generator and cleans 30~60 minutes, and the fluorescent material that adheres on glass dregs is come off fully;
3) open valve on outlet pipe, make the rinse water that is mixed with fluorescent material flow into sedimentation tank filter device in sedimentation basin through outlet pipe from the service sink filter the Ultrasonic Cleaning pond;
4) open water pump, the upper strata rinse water in sedimentation basin is withdrawn in the Ultrasonic Cleaning pond via water inlet pipe;
5) clean complete after, precipitate 15~30 minutes, after waiting fluorescent material in sedimentation basin fully to be precipitated, the rinse water in the sedimentation basin of draining obtains fluorescent material.
The present invention compares with traditional handicraft, and its advantage is:
1) the present invention adopts the method for Ultrasonic Cleaning that broken tube cell is cleaned, avoided the damage of conventional acid bubble method for fluorescent material, brought into play to greatest extent the function of ultrasonic cleaning process, can make well fluorescent material shut disengaging from lamp, unlike worrying the affect problem of ultrasonic wave for fluorescent tube, and adopt clear water to clean, discharged the impact of acidic cleaning solution for environment;
2) in rinse water adopts fully, the mode of circulation circulates in Ultrasonic Cleaning pond and sedimentation basin, has avoided water resource waste, reduces production costs, and can realize hoop structure, high-efficiency environment friendly simultaneously;
3) rinse water when entering sedimentation basin by the Ultrasonic Cleaning pond, adopts bilayer filter to filter, and once filters in Ultrasonic Cleaning pond and sedimentation basin respectively, can to greatest extent the glass residue be filtered, and improves the performance of the fluorescent material that obtains.
Description of drawings
Fig. 1 is that the broken tube cell of electricity-saving lamp is washed powder apparatus structure schematic diagram;
Fig. 2 is that broken tube cell is washed powder water circulation flow chart;
In figure, supersonic generator 1, Ultrasonic Cleaning pond 2, service sink filter 3, outlet pipe 4, sedimentation tank filter device 5, sedimentation basin 6, water pump 7, water inlet pipe 8, valve 9, broken pond 10.
The specific embodiment
As shown in Figure 1, the broken tube cell of electricity-saving lamp is washed the powder device and is comprised supersonic generator 1, Ultrasonic Cleaning pond 2, service sink filter 3, outlet pipe 4, sedimentation tank filter device 5, sedimentation basin 6, water pump 7, water inlet pipe 8, valve 9 and broken pond 10; Service sink filter 3 is placed in Ultrasonic Cleaning pond 2, sedimentation tank filter device 5 is placed in sedimentation basin 6, outlet pipe 4 two ends connect respectively service sink filter 3 and sedimentation tank filter device 5, valve 9 is positioned on outlet pipe 4, water inlet pipe 8 two ends connect respectively Ultrasonic Cleaning pond 2 and water pump 7, be provided with supersonic generator 1 in Ultrasonic Cleaning pond 2 sides, be provided with broken pond 10 in sedimentation basin 6 sides.
The step that the broken tube cell of electricity-saving lamp is washed powder craft is as follows:
1) the broken tube cell that produces in producing is put into broken pond 10, rolls break process 10~15 minutes;
2) glass dregs that contains fluorescent material that forms after break process is poured in Ultrasonic Cleaning pond 2, to Ultrasonic Cleaning pond 2 interior injection clear water, the water yield accounts for 1/2~2/3 of pond capacity, opens supersonic generator 1 and cleans 30~60 minutes, and the fluorescent material that adheres on glass dregs is come off fully;
3) open valve 9 on outlet pipe 4, make the rinse water that is mixed with fluorescent material flow into sedimentation tank filter device 5 in sedimentation basin 6 through the service sink filter 3 of outlet pipe 4 from Ultrasonic Cleaning pond 2;
4) open water pump 7, the upper strata rinse water in sedimentation basin 6 is withdrawn in Ultrasonic Cleaning pond 2 via water inlet pipe 8;
5) clean complete after, precipitate 15~30 minutes, after waiting fluorescent material in sedimentation basin 6 fully to be precipitated, the rinse water in the sedimentation basin 6 of draining obtains fluorescent material.
Embodiment 1
1) the broken tube cell that produces in producing is put into broken pond 10, and rolling break process is 10 minutes;
2) glass dregs that contains fluorescent material that forms after break process is poured in Ultrasonic Cleaning pond 2, to Ultrasonic Cleaning pond 2 interior injection clear water, the water yield accounts for 1/2 of pond capacity, opens supersonic generator 1 and cleans 30 minutes, and the fluorescent material that adheres on glass dregs is come off fully;
3) open valve 9 on outlet pipe 4, make the rinse water that is mixed with fluorescent material flow into sedimentation tank filter device 5 in sedimentation basin 6 through the service sink filter 3 of outlet pipe 4 from Ultrasonic Cleaning pond 2;
4) open water pump 7, the upper strata rinse water in sedimentation basin 6 is withdrawn in Ultrasonic Cleaning pond 2 via water inlet pipe 8;
5) clean complete after, precipitate 15 minutes, after waiting fluorescent material in sedimentation basin 6 fully to be precipitated, the rinse water in the sedimentation basin 6 of draining has just obtained the fluorescent material of needs.
1) the broken tube cell that produces in producing is put into broken pond 10, rolls break process 15 minutes;
2) glass dregs that contains fluorescent material that forms after break process is poured in Ultrasonic Cleaning pond 2, to Ultrasonic Cleaning pond 2 interior injection clear water, the water yield accounts for 2/3 of pond capacity, opens supersonic generator 1 and cleans 60 minutes, and the fluorescent material that adheres on glass dregs is come off fully;
3) open valve 9 on outlet pipe 4, make the rinse water that is mixed with fluorescent material flow into sedimentation tank filter device 5 in sedimentation basin 6 through the service sink filter 3 of outlet pipe 4 from Ultrasonic Cleaning pond 2;
4) open water pump 7, the upper strata rinse water in sedimentation basin 6 is withdrawn in Ultrasonic Cleaning pond 2 via water inlet pipe 8;
5) clean complete after, precipitate 30 minutes, after waiting fluorescent material in sedimentation basin 6 fully to be precipitated, the rinse water in the sedimentation basin 6 of draining has just obtained the fluorescent material of needs.
Embodiment 3
1) the broken tube cell that produces in producing is put into broken pond 10, rolls break process 13 minutes;
2) glass dregs that contains fluorescent material that forms after break process is poured in Ultrasonic Cleaning pond 2, to Ultrasonic Cleaning pond 2 interior injection clear water, the water yield accounts for 7/12 of pond capacity, opens supersonic generator 1 and cleans 40 minutes, and the fluorescent material that adheres on glass dregs is come off fully;
3) open valve 9 on outlet pipe 4, make the rinse water that is mixed with fluorescent material flow into sedimentation tank filter device 5 in sedimentation basin 6 through the service sink filter 3 of outlet pipe 4 from Ultrasonic Cleaning pond 2;
4) open water pump 7, the upper strata rinse water in sedimentation basin 6 is withdrawn in Ultrasonic Cleaning pond 2 via water inlet pipe 8;
5) clean complete after, precipitate 25 minutes, after waiting fluorescent material in sedimentation basin 6 fully to be precipitated, the rinse water in the sedimentation basin 6 of draining has just obtained the fluorescent material of needs.
Claims (2)
1. the broken tube cell of an electricity-saving lamp is washed the powder device, it is characterized in that comprising supersonic generator (1), Ultrasonic Cleaning pond (2), service sink filter (3), outlet pipe (4), sedimentation tank filter device (5), sedimentation basin (6), water pump (7), water inlet pipe (8), valve (9) and broken pond (10); Service sink filter (3) is placed in Ultrasonic Cleaning pond (2), sedimentation tank filter device (5) is placed in sedimentation basin (6), outlet pipe (4) two ends connect respectively service sink filter (3) and sedimentation tank filter device (5), valve (9) is positioned on outlet pipe (4), water inlet pipe (8) two ends connect respectively Ultrasonic Cleaning pond (2) and water pump (7), side is provided with supersonic generator (1) in Ultrasonic Cleaning pond (2), is provided with broken pond (10) in sedimentation basin (6) side.
2. the broken tube cell of electricity-saving lamp that installs as claimed in claim 1 of a use is washed powder craft, it is characterized in that its step is as follows:
1) the broken tube cell that produces in producing is put into broken pond (10), rolls break process 10~15 minutes;
2) glass dregs that contains fluorescent material that forms after break process is poured in Ultrasonic Cleaning pond (2), inject clear water in to Ultrasonic Cleaning pond (2), the water yield accounts for 1/2~2/3 of pond capacity, open supersonic generator (1) and cleaned 30~60 minutes, the fluorescent material that adheres on glass dregs is come off fully;
3) open valve (9) on outlet pipe (4), the service sink filter (3) from Ultrasonic Cleaning pond (2) flow into sedimentation tank filter device (5) in sedimentation basin (6) through outlet pipe (4) to make the rinse water that is mixed with fluorescent material;
4) open water pump (7), the upper strata rinse water in sedimentation basin (6) is withdrawn in Ultrasonic Cleaning pond (2) via water inlet pipe (8);
5) clean complete after, precipitate 15~30 minutes, after waiting fluorescent material in sedimentation basin (6) fully to be precipitated, the rinse water in the sedimentation basin of draining (6) obtains fluorescent material.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108276984A (en) * | 2018-01-17 | 2018-07-13 | 浙江江山三友电子有限公司 | A kind of rare-earth trichromatic fluorescent powder recycling powder rinsing process |
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EP1762307A1 (en) * | 2004-06-29 | 2007-03-14 | Kagoshima Supersonic Technical Laboratoy Co., Ltd. | Ultrasonic cleaning method and apparatus |
CN200970587Y (en) * | 2006-11-17 | 2007-11-07 | 燕山大学 | Ultrasonic cleaner capable of continuous discharging pollution |
CN101530853A (en) * | 2009-04-23 | 2009-09-16 | 中山大学 | Device and method for automatically cleaning silk-screen printing plate for solar cells |
CN101652029A (en) * | 2008-08-12 | 2010-02-17 | 富葵精密组件(深圳)有限公司 | Rinse device and rinse system |
CN202394832U (en) * | 2011-12-12 | 2012-08-22 | 浙江江山三友电子有限公司 | Energy saving lamp powdered tube separating and recovering device |
JP2013017961A (en) * | 2011-07-12 | 2013-01-31 | Toray Ind Inc | Method for cleaning cap and coating apparatus |
CN203235710U (en) * | 2013-03-12 | 2013-10-16 | 浙江大学 | Energy-saving lamp powder tube breaking and powder washing device |
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- 2013-03-12 CN CN2013100779783A patent/CN103170477A/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1762307A1 (en) * | 2004-06-29 | 2007-03-14 | Kagoshima Supersonic Technical Laboratoy Co., Ltd. | Ultrasonic cleaning method and apparatus |
CN200970587Y (en) * | 2006-11-17 | 2007-11-07 | 燕山大学 | Ultrasonic cleaner capable of continuous discharging pollution |
CN101652029A (en) * | 2008-08-12 | 2010-02-17 | 富葵精密组件(深圳)有限公司 | Rinse device and rinse system |
CN101530853A (en) * | 2009-04-23 | 2009-09-16 | 中山大学 | Device and method for automatically cleaning silk-screen printing plate for solar cells |
JP2013017961A (en) * | 2011-07-12 | 2013-01-31 | Toray Ind Inc | Method for cleaning cap and coating apparatus |
CN202394832U (en) * | 2011-12-12 | 2012-08-22 | 浙江江山三友电子有限公司 | Energy saving lamp powdered tube separating and recovering device |
CN203235710U (en) * | 2013-03-12 | 2013-10-16 | 浙江大学 | Energy-saving lamp powder tube breaking and powder washing device |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108276984A (en) * | 2018-01-17 | 2018-07-13 | 浙江江山三友电子有限公司 | A kind of rare-earth trichromatic fluorescent powder recycling powder rinsing process |
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Application publication date: 20130626 |