CN202394832U - Energy saving lamp powdered tube separating and recovering device - Google Patents

Energy saving lamp powdered tube separating and recovering device Download PDF

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Publication number
CN202394832U
CN202394832U CN2011205134911U CN201120513491U CN202394832U CN 202394832 U CN202394832 U CN 202394832U CN 2011205134911 U CN2011205134911 U CN 2011205134911U CN 201120513491 U CN201120513491 U CN 201120513491U CN 202394832 U CN202394832 U CN 202394832U
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conveyor belt
saving lamp
energy
double
feeding hopper
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刘珍菊
周建生
吴建新
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SANYOU ELECTRONICS CO Ltd JIANGSHAN ZHEJIANG
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SANYOU ELECTRONICS CO Ltd JIANGSHAN ZHEJIANG
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/82Recycling of waste of electrical or electronic equipment [WEEE]

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Abstract

一种节能灯粉管分离回收装置,它主要包括一机台,所述机台上端设置有一双轧辊破碎装置,该双轧辊破碎装置下方设置有传送带一;所述机台下部连接有一超声波洗涤槽,该超声波洗涤槽周围设置有整圈的传送带二;所述超声波洗涤槽一侧设置有底部带有轧辊的进料斗三;所述进料斗三一侧设置有传送带三和传送带四;它将灯管破碎、清洗、分离、回收四个不同的工序有机的结合在一起,实现了荧光粉以及导丝的回收再利用,节省了人力,降低了生产成本。

Figure 201120513491

An energy-saving lamp powder tube separation and recovery device, which mainly includes a machine platform, a double-roller crushing device is arranged on the upper end of the machine table, and a conveyor belt 1 is arranged below the double-roller crushing device; an ultrasonic washing tank is connected to the lower part of the machine table , the ultrasonic cleaning tank is provided with a full circle of conveyor belt two; one side of the ultrasonic cleaning tank is provided with a feed hopper three with rollers at the bottom; one side of the three feed hoppers is provided with a conveyor belt three and a conveyor belt four; it Combining the four different processes of lamp tube breaking, cleaning, separation and recycling organically, the recycling and reuse of fluorescent powder and guide wire is realized, which saves manpower and reduces production costs.

Figure 201120513491

Description

一种节能灯粉管分离回收装置An energy-saving lamp powder tube separation and recovery device

技术领域 technical field

    本实用新型涉及一种节能灯粉管分离装置,属于节能灯生产技术领域。 The utility model relates to an energy-saving lamp powder tube separation device, which belongs to the technical field of energy-saving lamp production.

背景技术 Background technique

    目前,各灯具厂在处理废弃灯管的过程中,通常都是将灯管碾碎后当垃圾处理掉,导致灯管中的荧光粉和导丝等极具价值的材料遭到浪费,工厂在生产过程中不重视材料的回收再利用,一方面是对材料的浪费,另一方面也变相的增加了生产成本。 At present, in the process of processing waste lamp tubes, various lighting factories usually crush the lamp tubes and dispose of them as garbage, resulting in the waste of valuable materials such as fluorescent powder and guide wires in the lamp tubes. Not paying attention to the recycling and reuse of materials in the production process, on the one hand, it is a waste of materials, and on the other hand, it also increases the production cost in disguise.

发明内容 Contents of the invention

本实用新型的目的在于上述存在的不足,而提供一种能够实现将废弃灯管破碎、清洗、分离、回收四个不同的工序的装置。 The purpose of this utility model is to provide a device capable of realizing four different processes of crushing, cleaning, separating and recycling waste lamp tubes due to the above-mentioned shortcomings.

本实用新型的目的是通过如下技术方案来完成的,它主要包括一机台,其特征在于:所述机台上端设置有一双轧辊破碎装置,该双轧辊破碎装置下方设置有传送带一;所述机台下部连接有一超声波洗涤槽,该超声波洗涤槽周围设置有整圈的传送带二;所述超声波洗涤槽一侧设置有底部带有轧辊的进料斗三;所述进料斗三一侧设置有传送带三和传送带四。 The purpose of this utility model is accomplished through the following technical solutions, which mainly includes a machine, characterized in that: the upper end of the machine is provided with a double-roll crushing device, and the lower part of the double-roll crushing device is provided with a conveyor belt; The lower part of the machine is connected to an ultrasonic cleaning tank, and a full-circle conveyor belt 2 is arranged around the ultrasonic cleaning tank; one side of the ultrasonic cleaning tank is provided with a feeding hopper 3 with rollers at the bottom; one side of the feeding hopper 3 is provided There are conveyor belt three and conveyor belt four.

所述传送带二左侧一部浸入超声波洗涤槽内,右侧一部设置于超声波洗涤槽上方。 The left part of the conveyor belt two is immersed in the ultrasonic washing tank, and the right part is arranged above the ultrasonic washing tank.

所述传送带二右侧一部上方安装有至少一个与外接水管相连的冲淋头。 At least one shower head connected to an external water pipe is installed above a part of the right side of the conveyor belt two.

所述传送带三设置在进料斗三下方;所述传送带四设置在所述传送带三的上方。 The conveyor belt three is arranged below the feeding hopper three; the conveyor belt four is arranged above the conveyor belt three.

所述双轧辊破碎装置设置有底部带有不同间距轧辊的进料斗一和进料斗二,且所述进料斗二设置在进料斗一的正下方。 The double roll crushing device is provided with a feed hopper 1 and a feed hopper 2 with rollers at different distances at the bottom, and the feed hopper 2 is arranged directly below the feed hopper one.

所述传送带四布满铁屑,且对传送带下部履带通电,使其带磁性。 The conveyor belt four is covered with iron filings, and the lower part of the conveyor belt is electrified to make it magnetic.

本实用新型将灯管破碎、清洗、分离、回收四个不同的工序有机的结合在一起,实现了荧光粉以及导丝的回收再利用,节省了人力,降低了生产成本。 The utility model organically combines four different processes of lamp tube breaking, cleaning, separation and recovery, realizes the recovery and reuse of fluorescent powder and guide wire, saves manpower and reduces production costs.

附图说明 Description of drawings

    图1是本实用新型结构的示意图。 Figure 1 is a schematic diagram of the utility model structure.

具体实施方式 Detailed ways

    下面将结合附图对本实用新型作详细的介绍:如图1所示,本实用新型主要包括一机台1,所述机台1上端设置有一双轧辊破碎装置2,该双轧辊破碎装置2下方设置有传送带一5;所述机台下部连接有一超声波洗涤槽3,该超声波洗涤槽3周围设置有整圈的传送带二6;所述超声波洗涤槽3一侧设置有底部带有轧辊的进料斗三4;所述进料斗三4一侧设置有传送带三7和传送带四8。 The utility model will be described in detail below in conjunction with the accompanying drawings: As shown in Figure 1, the utility model mainly includes a machine platform 1, and a double roll crushing device 2 is arranged on the upper end of the machine platform 1, and the double roll crushing device 2 below A conveyor belt 5 is provided; an ultrasonic cleaning tank 3 is connected to the bottom of the machine, and a full circle of conveyor belt 2 6 is arranged around the ultrasonic cleaning tank 3; Bucket 3 4; conveyor belt 3 7 and conveyor belt 4 8 are arranged on one side of the feed hopper 3 4 .

所述传送带二6左侧一部浸入超声波洗涤槽3内,右侧一部设置于超声波洗涤槽3上方。 The left part of the conveyor belt 2 6 is immersed in the ultrasonic washing tank 3 , and the right part is arranged above the ultrasonic washing tank 3 .

所述传送带二6右侧一部上方安装有至少一个与外接水管相连的冲淋头9。 At least one shower head 9 connected to an external water pipe is installed above a part of the right side of the conveyor belt two 6 .

所述传送带三7设置在进料斗三4下方;所述传送带四8设置在所述传送带三7的上方。 The conveyor belt three 7 is arranged below the feed hopper three 4; the conveyor belt four 8 is arranged above the conveyor belt three 7.

所述双轧辊破碎装置2设置有底部带有不同间距轧辊的进料斗一10和进料斗二11,且所述进料斗二11设置在进料斗一10的正下方。 The double roll crushing device 2 is provided with a first feed hopper 10 and a second feed hopper 11 with rollers at different distances at the bottom, and the second feed hopper 11 is arranged directly below the first feed hopper 10 .

所述传送带四8布满铁屑,且对传送带下部履带通电,使其带磁性。 The conveyor belt 48 is covered with iron filings, and the lower part of the conveyor belt is energized to make it magnetic.

实施例 Example

当废弃灯管倒入机台上部的进料斗一时,经双轧辊的两次碾压破碎后落入传送带一上,随传送带一起运动后,接着落入传送带二左侧一部,同时浸入超声波洗涤槽洗涤,当破碎的灯管碎片运动至传送带二右侧一部时,冲淋头向下冲淋灯管碎片,使荧光粉落入超声波洗涤槽底部,这时传送带继续运动,使剩余的灯管碎片落入进料斗三内,再经轧辊碾压后,落入传送带三,此时,传送带四因为带有铁屑,底部通电部分传送带已经带有磁性,所以当碎片运动至传送带下方时,导丝因为其金属性质被吸附到传送带四上,传送带三上的玻璃碎片因无磁性随传送带运动,最后落入回收桶中。 When the discarded lamp tubes are poured into the feed hopper 1 on the upper part of the machine, they are crushed twice by double rollers and then fall onto the conveyor belt 1. After moving together with the conveyor belt, they then fall into the left side of the conveyor belt 2 and are immersed in ultrasonic waves at the same time. Washing tank washing, when the broken lamp tube fragments move to the right part of the second conveyor belt, the shower head showers the lamp tube fragments downwards, so that the fluorescent powder falls into the bottom of the ultrasonic washing tank, and the conveyor belt continues to move at this time, so that the remaining The lamp tube fragments fall into the hopper 3, and then fall into the conveyor belt 3 after being crushed by rollers. At this time, the conveyor belt 4 has iron filings, and the bottom electrified part of the conveyor belt is already magnetic, so when the fragments move to the bottom of the conveyor belt At this time, the guide wire is attracted to the fourth conveyor belt due to its metallic nature, and the glass fragments on the third conveyor belt move with the conveyor belt because of its non-magnetism, and finally fall into the recycling bin.

整个过程将荧光粉、导丝和玻璃碎片清洗、分离并回收。 The entire process washes, separates and recycles phosphors, guide wires and glass shards.

Claims (6)

1.一种节能灯粉管分离回收装置,主要包括一机台,其特征在于:所述机台上端设置有一双轧辊破碎装置,该双轧辊破碎装置下方设置有传送带一;所述机台下部连接有一超声波洗涤槽,该超声波洗涤槽周围设置有整圈的传送带二;所述超声波洗涤槽一侧设置有底部带有轧辊的进料斗三;所述进料斗三一侧设置有传送带三和传送带四。 1. A device for separating and recovering energy-saving lamp powder tubes, mainly comprising a machine, characterized in that: the upper end of the machine is provided with a double-roller crushing device, and a conveyor belt 1 is arranged below the double-roller crushing device; the lower part of the machine Connected to an ultrasonic cleaning tank, the ultrasonic cleaning tank is surrounded by a full circle of conveyor belt two; one side of the ultrasonic cleaning tank is provided with a feeding hopper three with rollers at the bottom; one side of the feeding hopper three is provided with a conveyor belt three and conveyor belt four. 2.根据权利要求书1所述的节能灯粉管分离回收装置,其特征在于:所述传送带二左侧一部浸入超声波洗涤槽内,右侧一部设置于超声波洗涤槽上方。 2. The energy-saving lamp powder tube separation and recovery device according to claim 1, characterized in that: the left part of the conveyor belt 2 is immersed in the ultrasonic washing tank, and the right part is arranged above the ultrasonic washing tank. 3.根据权利要求书2所述的节能灯粉管分离回收装置,其特征在于:所述传送带二右侧一部上方安装有至少一个与外接水管相连的冲淋头。 3. The energy-saving lamp powder tube separation and recovery device according to claim 2, characterized in that: at least one shower head connected to an external water pipe is installed above a part of the right side of the second conveyor belt. 4.根据权利要求书1所述的节能灯粉管分离回收装置,其特征在于:所述传送带三设置在进料斗三下方;所述传送带四设置在所述传送带三的上方。 4. The device for separating and recycling energy-saving lamp powder tubes according to claim 1, characterized in that: the conveyor belt 3 is arranged below the feeding hopper 3; the conveyor belt 4 is arranged above the conveyor belt 3. 5.根据权利要求书1所述的节能灯粉管分离回收装置,其特征在于:所述双轧辊破碎装置设置有底部带有不同间距轧辊的进料斗一和进料斗二,且所述进料斗二设置在进料斗一的正下方。 5. The energy-saving lamp powder tube separation and recovery device according to claim 1, characterized in that: the double-roll crushing device is provided with a feed hopper one and a feed hopper two with rollers at different distances at the bottom, and the The second feeding hopper is arranged directly below the first feeding hopper. 6.根据权利要求书1所述的节能灯粉管分离回收装置,其特征在于:所述传送带四布满铁屑,且对传送带下部履带通电,使其带磁性。 6. The energy-saving lamp powder tube separation and recovery device according to claim 1, characterized in that: the conveyor belt four is covered with iron filings, and the lower crawler of the conveyor belt is electrified to make it magnetic.
CN2011205134911U 2011-12-12 2011-12-12 Energy saving lamp powdered tube separating and recovering device Expired - Fee Related CN202394832U (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103170477A (en) * 2013-03-12 2013-06-26 浙江大学 Energy-saving lamp broken powder tube powder-washing device and process thereof
CN103230909A (en) * 2013-04-11 2013-08-07 浙江大学 Process for washing defective fluorescent tubes
CN103337440A (en) * 2013-06-19 2013-10-02 缙云县七彩照明材料有限公司 Automatic separation and production device and method for waste fluorescent lamp material
CN104183442A (en) * 2014-07-30 2014-12-03 湖南绿色再生资源有限公司 CRT display fluorescent powder recovery device
CN108597976A (en) * 2018-06-15 2018-09-28 清远市华腾光能环保科技有限公司 Fluorescent tube recycles and cleaning all-in-one machine
CN114453379A (en) * 2022-02-08 2022-05-10 赣州中凯稀土材料有限公司 Waste lamp tube fluorescent powder recovery device for rare earth waste recovery and processing technology thereof

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103170477A (en) * 2013-03-12 2013-06-26 浙江大学 Energy-saving lamp broken powder tube powder-washing device and process thereof
CN103230909A (en) * 2013-04-11 2013-08-07 浙江大学 Process for washing defective fluorescent tubes
CN103337440A (en) * 2013-06-19 2013-10-02 缙云县七彩照明材料有限公司 Automatic separation and production device and method for waste fluorescent lamp material
CN104183442A (en) * 2014-07-30 2014-12-03 湖南绿色再生资源有限公司 CRT display fluorescent powder recovery device
CN104183442B (en) * 2014-07-30 2016-09-14 湖南绿色再生资源有限公司 CRT display fluorescent powder recovery device
CN108597976A (en) * 2018-06-15 2018-09-28 清远市华腾光能环保科技有限公司 Fluorescent tube recycles and cleaning all-in-one machine
CN114453379A (en) * 2022-02-08 2022-05-10 赣州中凯稀土材料有限公司 Waste lamp tube fluorescent powder recovery device for rare earth waste recovery and processing technology thereof

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Granted publication date: 20120822

Termination date: 20171212