CN114011794A - Cleaning method and ultrasonic cleaning machine - Google Patents
Cleaning method and ultrasonic cleaning machine Download PDFInfo
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- CN114011794A CN114011794A CN202111512989.0A CN202111512989A CN114011794A CN 114011794 A CN114011794 A CN 114011794A CN 202111512989 A CN202111512989 A CN 202111512989A CN 114011794 A CN114011794 A CN 114011794A
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- ultrasonic cleaning
- compressed air
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- 238000004506 ultrasonic cleaning Methods 0.000 title claims abstract description 160
- 238000004140 cleaning Methods 0.000 title claims abstract description 133
- 238000000034 method Methods 0.000 title claims abstract description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 191
- 239000007943 implant Substances 0.000 claims abstract description 131
- 238000007599 discharging Methods 0.000 claims abstract description 14
- 239000013505 freshwater Substances 0.000 claims description 40
- 238000002347 injection Methods 0.000 claims description 31
- 239000007924 injection Substances 0.000 claims description 31
- 239000007788 liquid Substances 0.000 claims description 29
- 230000007246 mechanism Effects 0.000 claims description 14
- 238000005507 spraying Methods 0.000 claims description 13
- 230000001105 regulatory effect Effects 0.000 claims description 10
- 238000003825 pressing Methods 0.000 claims description 8
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 230000008676 import Effects 0.000 claims 2
- 239000002184 metal Substances 0.000 abstract description 7
- 230000009286 beneficial effect Effects 0.000 abstract description 4
- 239000000203 mixture Substances 0.000 abstract description 2
- 238000005406 washing Methods 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 11
- 239000003921 oil Substances 0.000 description 9
- 239000012535 impurity Substances 0.000 description 8
- 230000009471 action Effects 0.000 description 5
- 239000004053 dental implant Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 239000002245 particle Substances 0.000 description 5
- 239000007921 spray Substances 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 239000012459 cleaning agent Substances 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000002604 ultrasonography Methods 0.000 description 2
- 239000010730 cutting oil Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000010883 osseointegration Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/08—Cleaning involving contact with liquid the liquid having chemical or dissolving effect
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The application relates to the technical field of cleaning equipment, in particular to a cleaning method and an ultrasonic cleaning machine, wherein under the condition that an ultrasonic cleaning tank carries out ultrasonic cleaning on an implant, circulating water cleaning is carried out on a threaded hole of the implant; judging whether the cleaning time of the circulating water reaches a first preset time, and if so, performing mixed cleaning of compressed air and the circulating water on the threaded hole of the implant; and judging whether the mixed cleaning time of the compressed air and the circulating water reaches a second preset time, and if so, discharging the circulating water in the threaded hole of the implant by using the compressed air. The ultrasonic cleaning tank carries out ultrasonic cleaning on the surface of the implant, and is beneficial to removing stains on the surface of the implant; carry out circulating water washing and compressed air and circulating water mixture to the screw hole of planting body simultaneously and wash, help metal debris or the oil stain blowout in the screw hole, wash the surface and the screw hole of planting body simultaneously to help improving the cleaning performance of planting body.
Description
Technical Field
The application relates to the technical field of cleaning equipment, in particular to a cleaning method and an ultrasonic cleaning machine.
Background
The dental implant and the accessory products thereof have small size, complex structure and high precision requirement, and generally reach the micron level. In the process of processing and producing the dental implant, the end surface of the implant is provided with a thread groove for installing the implant abutment along the axial direction.
Because of the implantable medical device, the cleaning degree of the surface of the dental implant directly influences the osseointegration of the dental implant, and particularly, the serious consequence that the implant can not be osseointegrated and then falls off can be caused if the cutting oil in the processing process can not be cleaned. Therefore, the machined implant must be subjected to strict processes of oil removal, cleaning and drying, and after cleaning, the implant must meet certain requirements in the aspects of appearance and size after cleaning, and the defects of surface scratch, water stain and the like cannot be caused.
Aiming at cleaning machined dental implants and accessory products thereof, most of the existing methods are that the implants are placed upside down on a mounting rack provided with a plurality of stand columns, and then the mounting rack is placed in an ultrasonic cleaning tank for ultrasonic cleaning.
With respect to the related art among the above, the inventors consider that the following drawbacks exist: because the density of oil stain is lighter than water, utilize the oil stain in the screw thread groove of above-mentioned mode can gather top in the screw thread groove, can not effectively discharge, lead to the planting body clean not thorough.
Disclosure of Invention
In order to improve the cleaning effect of the implant, the application provides a cleaning method and an ultrasonic cleaning machine.
In a first aspect, the present application provides a cleaning method, which adopts the following technical scheme:
a method of cleaning, comprising:
under the condition that the ultrasonic cleaning tank carries out ultrasonic cleaning on the implant, carrying out circulating water cleaning on the threaded hole of the implant;
judging whether the cleaning time of the circulating water reaches a first preset time, and if so, performing mixed cleaning of compressed air and circulating water on the threaded hole of the implant;
and judging whether the mixed cleaning time of the compressed air and the circulating water reaches a second preset time, if so, stopping the mixed cleaning of the compressed air and the circulating water, and discharging the circulating water in the threaded hole of the implant by using the compressed air.
By adopting the technical scheme, the ultrasonic cleaning tank carries out ultrasonic cleaning on the surface of the implant, which is beneficial to removing impurities on the surface of the implant; meanwhile, the threaded hole of the implant is cleaned by circulating water and the compressed air and the circulating water are mixed and cleaned, so that the threaded hole of the implant can be cleaned conveniently, metal scraps or oil stains in the threaded hole can be sprayed out, and meanwhile, the surface of the implant and the threaded hole are cleaned, so that the cleaning effect of the implant can be improved;
in addition, utilize compressed air to discharge the circulating water in the screwed hole, help discharging the metal debris or the oil stain in the screwed hole, reduce the possibility that has water stain in the screwed hole simultaneously, and then improve the cleaning performance in the implant screwed hole.
Optionally, the discharging the liquid in the threaded hole of the implant by using compressed air comprises:
mixing and cleaning the threaded hole of the implant by compressed air and fresh water;
and judging whether the mixed cleaning time of the compressed air and the fresh water reaches a third preset time, if so, stopping the mixed cleaning of the compressed air and the fresh water, and discharging the fresh water in the threaded hole of the implant by using the compressed air.
Through adopting above-mentioned technical scheme, after utilizing circulating water and compressed air to mix and wash threaded hole, mix the washing through compressed air and new water to the threaded hole, further improve the cleaning performance of planting body.
Optionally, the method for discharging the new water in the threaded hole of the implant by using the compressed air comprises the following steps:
cleaning the threaded hole of the implant with fresh water;
and judging whether the fresh water cleaning time reaches a fourth preset time, if so, stopping the fresh water cleaning, and discharging the fresh water in the threaded hole of the implant by utilizing compressed air.
By adopting the technical scheme, the cleaning effect of the implant is further improved.
In a second aspect, the application provides an ultrasonic cleaning machine, which adopts the following technical scheme:
an ultrasonic cleaning machine comprises a machine body, wherein a plurality of ultrasonic cleaning tanks, an ultrasonic cleaning head for placing an implant and a driving mechanism for driving the ultrasonic cleaning head to move to the corresponding ultrasonic cleaning tanks are arranged on the machine body;
the ultrasonic cleaning head comprises a bottom box, a bearing plate arranged on the bottom box and a pressing plate pressed on the bearing plate, wherein a water injection groove is formed in the bottom box; the bearing plate is provided with a plurality of water spraying columns for sleeving threaded holes of the implant, the top ends of the water spraying columns are provided with water spraying holes communicated with the water injection groove in a penetrating manner, and the bottom end of the bottom box is provided with a water injection pipe communicated with the water injection groove; the machine body is provided with a water delivery pipe connected with a water injection pipe.
Through adopting above-mentioned technical scheme, when needs wash the planting body, overlap the planting body in proper order on the water spray post to with the clamp plate pressfitting on the bearing board that the cover was equipped with the planting body, fix end box, bearing board and clamp plate through the bolt. Then the ultrasonic cleaning head is inverted, namely the pressing plate faces downwards, and the bottom box faces upwards; place the planting body cleaning head through actuating mechanism and carry out ultrasonic cleaning in the ultrasonic cleaning tank that corresponds, simultaneously through water injection union coupling raceway, liquid or gaseous in the raceway pass through water injection pipe, water injection groove, hole for water spraying and spray to the screwed hole of planting body to help metal debris or the oil stain blowout with the screwed hole, thereby be convenient for improve the cleaning performance of planting body.
Optionally, the water supply system further comprises a water delivery loop connected with the water delivery pipe, wherein the water delivery loop comprises a first reversing valve, and the first reversing valve is connected with a controller;
the water supply device is characterized in that a first inlet, a second inlet and a first outlet are formed in the first reversing valve, the first outlet is connected with the water delivery loop, the first inlet is connected with an air inlet pipe, a first one-way valve connected with the controller is arranged in the air inlet pipe, the second inlet is connected with a water inlet pipe, and a second one-way valve connected with the controller is arranged on the water inlet pipe.
Optionally, the air inlet pipe is provided with a first pressure regulating valve connected with the controller, and the water inlet pipe is provided with a second pressure regulating valve connected with the controller.
Optionally, the water delivery loop further comprises a second reversing valve connected with the controller, a third inlet, a fourth inlet and a second outlet are arranged on the second reversing valve, the second outlet is connected with the water inlet pipe, the third inlet is connected with a new water pipe, and the fourth inlet is connected with a circulating water pipe.
Optionally, the water pipe is provided with an electromagnetic valve connected with the controller.
Optionally, the ultrasonic frequency of the plurality of ultrasonic cleaning tanks gradually increases along the length direction of the machine body.
By adopting the technical scheme, the effect of removing large particle impurities by low-frequency ultrasound is good, and the effect of removing small particle impurities by high-frequency ultrasound is good; treat according to the frequency of ultrasonic vibrator from low to high order in proper order and wash the object, help cleaing away the large granule impurity and the tiny particle impurity of treating the object surface of wasing to be convenient for improve the cleaning performance of planting body.
Optionally, an overflow hole is formed between each two adjacent ultrasonic cleaning tanks, and the height of the overflow hole is gradually reduced along the sequence of the ultrasonic frequency of the ultrasonic cleaning tanks from low to high;
the ultrasonic cleaning tank with the lowest ultrasonic frequency is provided with an overflow pipe, the overflow pipe is connected with a water collecting tank, the water collecting tank is connected with a water pump connected with a circulating water pipe, and the water pump is connected with a controller.
By adopting the technical scheme, the possibility that water in the ultrasonic cleaning tank flows to a machine body or the ground to pollute the environment is effectively reduced.
In summary, the present application includes at least one of the following beneficial technical effects:
the ultrasonic cleaning tank carries out ultrasonic cleaning on the surface of the implant, and is beneficial to removing impurities on the surface of the implant; meanwhile, the threaded hole of the implant is cleaned by circulating water and the compressed air and the circulating water are mixed and cleaned, so that the threaded hole of the implant can be cleaned conveniently, metal scraps or oil stains in the threaded hole can be sprayed out, and meanwhile, the surface of the implant and the threaded hole are cleaned, so that the cleaning effect of the implant can be improved; in addition, utilize compressed air to discharge the circulating water in the screwed hole, help discharging the metal debris or the oil stain in the screwed hole, reduce the possibility that has water stain in the screwed hole simultaneously, and then improve the cleaning performance in the implant screwed hole.
Drawings
Fig. 1 is a schematic structural diagram of an ultrasonic cleaning head according to an embodiment of the present disclosure.
Fig. 2 is another schematic structural diagram of an ultrasonic cleaning head according to an embodiment of the present disclosure.
Fig. 3 is a schematic view of the overall structure of the ultrasonic cleaning machine according to an embodiment of the present application.
Fig. 4 is an enlarged view of a portion a in fig. 3.
Fig. 5 is another schematic structural diagram of the ultrasonic cleaning machine according to an embodiment of the present application.
Fig. 6 is an enlarged view of a portion B in fig. 5.
Fig. 7 is a schematic structural diagram of a water delivery circuit for embodying an ultrasonic cleaning machine according to an embodiment of the present application.
Fig. 8 is a schematic structural diagram of a water delivery circuit of an ultrasonic cleaning machine according to an embodiment of the present disclosure.
Fig. 9 is a flow chart illustrating a cleaning method according to an embodiment of the present application.
Description of reference numerals: 1. a bottom case; 11. a support plate; 12. pressing a plate; 13. a water injection tank; 14. a water spray column; 15. a water spray hole; 16. a water injection pipe; 2. a body; 21. a drive mechanism; 211. a lead screw; 212. a motor; 213. a nut; 214. a guide bar; 215. a cylinder; 216. a fixed block; 217. a first clamping plate; 218. a second clamping plate; 219. a clamping groove; 22. a first ultrasonic cleaning tank; 23. a second ultrasonic cleaning tank; 24. a third ultrasonic cleaning tank; 25. an overflow aperture; 26. an overflow pipe; 27. a water collection tank; 3. a water delivery loop; 30. a water delivery pipe; 301. an electromagnetic valve; 31. a first direction changing valve; 32. an air inlet pipe; 33. a first check valve; 34. a first pressure regulating valve; 35. a water inlet pipe; 36. a second pressure regulating valve; 37. a second one-way valve; 38. a second directional control valve; 39. a new water pipe; 40. a circulating water pipe; 41. and (4) a water pump.
Detailed Description
To make the objects, technical solutions and advantages of the present application more clear, embodiments of the present application are further described in detail below with reference to the accompanying drawings. It should be noted that the words "front", "rear", "left", "right", "upper" and "lower" used in the following description refer to directions in the drawings.
The embodiment of the application discloses an ultrasonic cleaning head.
Referring to fig. 1 and 2, an ultrasonic cleaning head includes a base case 1, a support plate 11 mounted on the base case 1, and a pressing plate 12 press-fitted on the support plate 11, and a water injection tank 13 is provided on the base case 1.
The end face of the bearing plate 11 close to the pressing plate 12 is provided with a plurality of water spraying columns 14 for sleeving the threaded holes of the implant, the top ends of the water spraying columns 14 penetrate through the water spraying holes 15, and the water spraying holes 15 extend to the end face of the bearing plate 11 far away from the water spraying columns 14 and are communicated with the water injection grooves 13. The bottom end of the bottom case 1 is provided with a water injection pipe 16 for communicating with the water injection groove 13, so that a water pipe is conveniently connected through the water injection pipe 16.
When the implant needs to be cleaned, the implant is sequentially sleeved on the water spraying columns 14, the pressing plate 12 is pressed on the bearing plate 11 sleeved with the implant, and the bottom box 1, the bearing plate 11 and the pressing plate 12 are fixed through bolts. The ultrasonic cleaning head is then inverted, i.e. the pressure plate 12 is facing downwards and the bottom box 1 is facing upwards. At this time, the water pipe is connected to the water injection pipe 16, and the water in the water pipe is injected into the threaded hole of the implant through the water injection pipe 16, the water injection groove 13, and the water injection hole 15, thereby helping to spray metal chips or oil stains in the threaded hole.
Based on above-mentioned ultrasonic cleaning head, this application embodiment still discloses an ultrasonic cleaner.
As an embodiment of the ultrasonic cleaning machine, as shown in fig. 3 and 4, the ultrasonic cleaning machine includes a machine body 2, and a driving mechanism 21 for driving an ultrasonic cleaning head to move up and down and left and right is provided on the machine body 2. Specifically, the driving mechanism 21 includes a screw 211 and a motor 212 for driving the screw 211 to rotate, the screw 211 is disposed along the length direction of the machine body 2, a ball is rotatably disposed on the screw 211, and a nut 213 is fixedly connected to the ball; the two sides of the machine body 2, which are located on the lead screw 211, are provided with guide rods 214, and the two guide rods 214 are slidably arranged with nuts 213.
With reference to fig. 5 and 6, a cylinder 215 is fixedly connected to the bottom end of the nut 213, a fixed block 216 is fixedly connected to the piston rod of the cylinder 215 facing downward, a sliding groove is formed in the fixed block 216, a first clamping plate 217 is slidably disposed in the sliding groove, a second clamping plate 218 is fixedly disposed on the fixed block 216, a spring is disposed between the first clamping plate 217 and the second clamping plate 218, and a clamping groove 219 for clamping the implant cleaning head is formed between the first clamping plate 217 and the second clamping plate 218.
The implant cleaning head with the implant is fixed at the clamping groove 219 through the water injection pipe 16, and the water injection pipe 16 is connected with the quick coupling hose, so that the implant cleaning head can move left and right and up and down, and the cleaning of the implant in the implant cleaning head is facilitated.
Referring to fig. 7, a plurality of ultrasonic cleaning tanks are disposed on the machine body 2 along the length direction thereof, and the ultrasonic frequencies of the plurality of ultrasonic cleaning tanks are different, that is, the ultrasonic frequencies in the plurality of ultrasonic cleaning tanks gradually increase along the length direction of the machine body 2.
In this embodiment, the machine body 2 is provided with three ultrasonic cleaning tanks, namely, a first ultrasonic cleaning tank 22, a second ultrasonic cleaning tank 23 and a third ultrasonic cleaning tank 24, and the ultrasonic frequency in the first ultrasonic cleaning tank 22 is smaller than the ultrasonic frequency in the second ultrasonic cleaning tank 23 and smaller than the ultrasonic frequency in the third ultrasonic cleaning tank 24.
The ultrasonic frequency of each ultrasonic cleaning tank is different, which is helpful for removing large particle impurities and small particle impurities on the surface of the implant, thereby being convenient for improving the cleaning effect of the implant.
When needs wash the planting body, first ultrasonic cleaning tank 22 starts, places the planting body cleaning head that is equipped with the planting body in first ultrasonic cleaning tank 22 through actuating mechanism 21 to make the planting body cleaning head drop to under the liquid level in first ultrasonic cleaning tank 22, at this moment, carry out rough cleaning to the planting body in the planting body cleaning head. After the cleaning in the first ultrasonic cleaning tank 22, the driving mechanism 21 is used to take out the implant cleaning head from the first ultrasonic cleaning tank 22 and move the implant cleaning head to the second ultrasonic cleaning tank 23, so that the implant cleaning head descends to a position below the liquid level in the second ultrasonic cleaning tank 23, and the semi-finish cleaning is performed on the implant in the implant cleaning head. After the second ultrasonic cleaning tank 23 is cleaned, the driving mechanism 21 is used to take the implant cleaning head out of the second ultrasonic cleaning tank 23 and move the implant cleaning head to the third ultrasonic cleaning tank 24, so that the implant cleaning head descends to a position below the liquid level in the third ultrasonic cleaning tank 24, and the implant in the implant cleaning head is subjected to fine cleaning.
As shown in fig. 5, in order to reduce the damage to the body 2 and the ground environment caused by the overflow of the cleaning liquid in the ultrasonic cleaning tank during the cleaning process of the implant, an overflow hole 25 is provided between two adjacent ultrasonic cleaning tanks, and the height of the overflow hole 25 between the first ultrasonic cleaning tank 22 and the second ultrasonic cleaning tank 23 is lower than the height of the overflow hole 25 between the second ultrasonic cleaning tank 23 and the third ultrasonic cleaning tank 24, which is helpful for the cleaning liquid in the third ultrasonic cleaning tank 24 to flow into the second ultrasonic cleaning tank 23 through the overflow hole 25 when the cleaning liquid is too much, and the cleaning liquid in the second ultrasonic cleaning tank 23 to flow into the first ultrasonic cleaning tank 22 through the overflow hole 25 when the cleaning liquid is too much. The first ultrasonic cleaning tank 22 is connected to an overflow pipe 26, the overflow pipe 26 is connected to a water collection tank 27, and the water collection tank 27 is provided with a drain pipe. When the liquid in the first ultrasonic cleaning tank 22 is excessive, the excessive liquid flows into the water collection tank 27 through the overflow pipe 26.
It should be noted that the first ultrasonic cleaning tank 22 is filled with a cleaning agent, and the concentration of the cleaning agent is always kept at a set value, and the second ultrasonic cleaning tank 23 and the third ultrasonic cleaning tank 24 are filled with pure water; the water temperature in the first ultrasonic cleaning tank 22 is 65 ℃, the water temperature in the second ultrasonic cleaning tank 23 is 40 ℃, and the water temperature in the third ultrasonic cleaning tank 24 is 40 ℃.
In order to improve the cleaning effect of the threaded holes in the implant, each ultrasonic cleaning tank is provided with a water delivery loop 3.
Referring to fig. 7 and 8, taking the first ultrasonic cleaning tank 22 as an example, the water delivery loop 3 includes a first reversing valve 31, the first reversing valve 31 is provided with a first inlet, a second inlet and a first outlet, the first outlet is connected with an electromagnetic valve 301, and the outlet of the electromagnetic valve 301 is connected with the water injection pipe 16 of the implant cleaning head through a quick coupling hose; the first inlet is connected with an air inlet pipe 32, and a first one-way valve 33 and a first pressure regulating valve 34 are arranged on the air inlet pipe 32; the second inlet is connected with a water inlet pipe 35, and the water inlet pipe 35 is provided with a second pressure regulating valve 36 and a second one-way valve 37. The controller is connected to the first direction switching valve 31, the first check valve 33, the first pressure regulating valve 34, the second pressure regulating valve 36, and the second check valve 37.
The water delivery loop 3 further comprises a second reversing valve 38 connected with the controller, the second reversing valve 38 is provided with a third inlet, a fourth inlet and a second outlet, the second outlet is connected with the water inlet pipe 35, the second water inlet is connected with a new water pipe 39, and the fourth inlet is connected with a circulating water pipe 40; the water circulating pipe 40 is connected with a water pump 41, the water pump 41 is connected with the water collecting tank 27 through a pipeline, and the water pump 41 is connected with the controller.
When the cleaning liquid in the first ultrasonic cleaning tank 22 is too small, the water pump 41 is started, and the cleaning liquid in the water collection tank 27 is driven by the water pump 41 to flow into the first ultrasonic cleaning tank 22 through the circulating water pipe 40, thereby realizing water circulation.
When needs wash the planting body, first ultrasonic cleaning tank 22 starts, places the planting body cleaning head that is equipped with the planting body in first ultrasonic cleaning tank 22 through actuating mechanism 21 to make the planting body cleaning head drop to under the liquid level in first ultrasonic cleaning tank 22, utilize the ultrasonic wave to wash the surface of planting body. At this time, the electromagnetic valve 301 is opened, circulating water is injected into the implant cleaning head through the actions of the second reversing valve 38 and the first reversing valve 31, the threaded hole of the implant is subjected to liquid cleaning, after the set time of the liquid cleaning is reached, the first reversing valve 31 is actuated, compressed air and the circulating water are mixed and enter the implant cleaning head, the threaded hole of the implant is subjected to gas-liquid mixed cleaning, and after the set time of the gas-liquid mixed cleaning is reached, the implant cleaning head is driven to move upwards under the action of the air cylinder 215. At this time, the first direction valve 31 is actuated to close the circulating water input and open the gas input, and the compressed air is used to discharge the water in the threaded hole of the implant, and after 15s, the first ultrasonic cleaning tank 22 is closed, the electromagnetic valve 301 is closed, and the gas and circulating water input is stopped.
After the first ultrasonic cleaning tank 22 cleans the implant, the implant cleaning head with the implant is placed in the second ultrasonic cleaning tank 23 through the driving mechanism 21, and the second ultrasonic cleaning tank 23 is started to clean the outer surface of the implant by using ultrasonic waves when the implant cleaning head descends to the liquid level in the second ultrasonic cleaning tank 23. At this time, the electromagnetic valve 301 is opened, the second reversing valve 38 is switched to the fresh water, the first reversing valve 31 is opened to the gas-liquid mixing position, the fresh water and the compressed air are mixed and cleaned for the threaded hole of the implant, and after the set time for the mixed cleaning of the fresh water and the compressed air is reached, the implant cleaning head is driven to move upwards under the action of the air cylinder 215. At this time, the first direction changing valve 31 is operated to close the fresh water input and open the gas input, and the water in the threaded hole of the implant is discharged by the compressed air, and after 15s, the second ultrasonic cleaning tank 23 is closed, the electromagnetic valve 301 is closed, and the gas and fresh water input is stopped.
After the second ultrasonic cleaning tank 23 cleans the implant, the implant cleaning head with the implant is placed in the third ultrasonic cleaning tank 24 through the driving mechanism 21, and the implant cleaning head is made to descend to a position below the liquid level in the third ultrasonic cleaning tank 24, so that the third ultrasonic cleaning tank 24 is started, and the outer surface of the implant is cleaned by using ultrasonic waves. At this time, the electromagnetic valve 301 is opened, the second direction changing valve 38 is switched to the fresh water, the first direction changing valve 31 is opened to the liquid position, the fresh water cleaning is carried out on the threaded hole of the implant, and after the set time of the fresh water cleaning is reached, the implant cleaning head is driven to move upwards under the action of the air cylinder 215. At this time, the first direction changing valve 31 is operated to close the fresh water input and open the gas input, and the water in the threaded hole of the implant is discharged by the compressed air, and after 15s, the second ultrasonic cleaning tank 23 is closed, the electromagnetic valve 301 is closed, and the gas and fresh water input is stopped.
At this time, the cleaning of the implant is completed, thereby contributing to cleaning of the inner and outer surfaces and the screw hole of the implant, and facilitating improvement of the cleaning effect of the implant. And taking off the implant cleaning head, and replacing with another implant cleaning head provided with the implant to carry out the next cycle.
It should be noted that, when cleaning in the second ultrasonic cleaning tank 23 and the third ultrasonic cleaning tank 24, new water is added for cleaning, excess water enters the first ultrasonic cleaning tank 22 through the overflow hole 25, and excess water in the first ultrasonic cleaning tank 22 enters the water collection tank 27 through the overflow pipe 26, so that the first ultrasonic cleaning tank 22 and the water collection tank 27 are continuously replaced by new water.
A water quality sensor connected with a controller is arranged in the third ultrasonic cleaning tank 24, the controller is connected with an alarm, the water quality sensor detects the water quality in the third ultrasonic cleaning tank 24 in real time, and when the water quality in the third ultrasonic cleaning tank 24 exceeds a set value, the controller controls the alarm to give an alarm. At this time, the cleaning time of the third ultrasonic cleaning tank 24 is increased to lengthen the new water input time, thereby contributing to the improvement of the cleaning effect of the implant.
In addition, first ultrasonic cleaning tank 22 and header tank 27 all have the cleaner that is connected with the controller through pipe connection and add water pump 41, cleaner adds water pump 41 and has the cleaner storage box through pipe connection, the controller is according to the volume control cleaner that the first ultrasonic cleaning tank 22 of injection of new water and header tank 27 adds water pump 41 and starts, help adding the cleaner to in first ultrasonic cleaning tank 22 or header tank 27, help the cleaner concentration in first ultrasonic cleaning tank 22 or header tank 27 to remain the setting value all the time.
Based on the ultrasonic cleaning head and the ultrasonic cleaning machine, the embodiment also discloses a cleaning method.
As an embodiment of the cleaning method, in conjunction with fig. 9, the following steps are included:
and S1, when the ultrasonic cleaning tank carries out ultrasonic cleaning on the implant, the threaded hole of the implant is cleaned by circulating water.
Specifically, when the first ultrasonic cleaning tank 22 performs ultrasonic cleaning on the implant, the electromagnetic valve 301 on the water pipe 30 is opened, and circulating water is injected into the implant cleaning head through the actions of the second reversing valve 38 and the first reversing valve 31 to perform circulating water cleaning on the threaded hole of the implant.
S2, judging whether the cleaning time of the circulating water reaches a first preset time, and if so, cleaning the threaded hole of the implant by mixing compressed air and the circulating water.
And S3, judging whether the mixed cleaning time of the compressed air and the circulating water reaches a second preset time, if so, stopping the mixed cleaning of the compressed air and the circulating water, and discharging the circulating water in the threaded hole of the implant by using the compressed air.
Specifically, after the mixed cleaning time of the compressed air and the circulating water reaches the second preset time, the controller controls the cylinder 215 to move upward to drive the ultrasonic cleaning head to move upward, so that the ultrasonic cleaning head is located above the liquid in the first ultrasonic cleaning tank 22. At the moment, the first reversing valve 31 acts to close the circulating water input, open the gas input and discharge the water in the threaded hole of the implant by using compressed air; after the compressed air injection for 15s, the solenoid valve 301 is closed.
As another embodiment of the cleaning method, the following steps are further performed after S3:
and S4, cleaning the threaded hole of the implant by mixing compressed air and fresh water.
Specifically, after the first ultrasonic cleaning tank 22 cleans the implant, the implant cleaning head with the implant mounted thereon is placed in the second ultrasonic cleaning tank 23 by the driving mechanism 21 to perform ultrasonic cleaning. When the second ultrasonic cleaning tank 23 is used for ultrasonic cleaning of the implant, the electromagnetic valve 301 is opened, the second reversing valve 38 is switched to fresh water, the first reversing valve 31 is opened for gas-liquid mixing input, and fresh water and compressed air are mixed and cleaned for the threaded hole of the implant.
And S5, judging whether the mixed cleaning time of the compressed air and the fresh water reaches a third preset time, if so, stopping the mixed cleaning of the compressed air and the fresh water, and discharging the fresh water in the threaded hole of the implant by using the compressed air.
Specifically, after the mixed cleaning time of the compressed air and the fresh water reaches the third preset time, the controller controls the cylinder 215 to move upward to drive the ultrasonic cleaning head to move upward, so that the ultrasonic cleaning head is located above the liquid in the second ultrasonic cleaning tank 23. At the moment, the first reversing valve 31 acts to close the new water input, open the gas input and discharge the water in the threaded hole of the implant by using compressed air; after the compressed air injection for 15s, the solenoid valve 301 is closed.
As another embodiment of the cleaning method, the following steps are further performed after S5:
and S6, cleaning the threaded hole of the implant with fresh water.
Specifically, after the second ultrasonic cleaning tank 23 cleans the implant, the implant cleaning head with the implant mounted thereon is placed in the third ultrasonic cleaning tank 24 by the driving mechanism 21 to perform ultrasonic cleaning. When the third ultrasonic cleaning tank 24 ultrasonically cleans the implant, the electromagnetic valve 301 is opened, the second direction valve 38 is switched to the fresh water, the first direction valve 31 opens the liquid input, and the fresh water cleaning is performed on the threaded hole of the implant.
And S7, judging whether the time for cleaning the fresh water reaches the fourth preset time, if so, stopping cleaning the fresh water, and discharging the fresh water in the threaded hole of the implant by using compressed air.
Specifically, after the new water cleaning time reaches the fourth preset time, the controller controls the cylinder 215 to move upward to drive the ultrasonic cleaning head to move upward, so that the ultrasonic cleaning head is located above the liquid in the third ultrasonic cleaning tank 24. At the moment, the first reversing valve 31 acts to close the new water input, open the gas input and discharge the water in the threaded hole of the implant by using compressed air; after the compressed air injection for 15s, the solenoid valve 301 is closed.
The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.
Claims (10)
1. A method of cleaning, comprising:
under the condition that the ultrasonic cleaning tank carries out ultrasonic cleaning on the implant, carrying out circulating water cleaning on the threaded hole of the implant;
judging whether the cleaning time of the circulating water reaches a first preset time, and if so, performing mixed cleaning of compressed air and circulating water on the threaded hole of the implant;
and judging whether the mixed cleaning time of the compressed air and the circulating water reaches a second preset time, if so, stopping the mixed cleaning of the compressed air and the circulating water, and discharging the circulating water in the threaded hole of the implant by using the compressed air.
2. The method of claim 1, wherein the step of evacuating the liquid from the threaded bore of the implant with compressed air comprises:
mixing and cleaning the threaded hole of the implant by compressed air and fresh water;
and judging whether the mixed cleaning time of the compressed air and the fresh water reaches a third preset time, if so, stopping the mixed cleaning of the compressed air and the fresh water, and discharging the fresh water in the threaded hole of the implant by using the compressed air.
3. The method of claim 2, wherein the step of exhausting the fresh water from the threaded hole of the implant with the compressed air comprises:
cleaning the threaded hole of the implant with fresh water;
and judging whether the fresh water cleaning time reaches a fourth preset time, if so, stopping the fresh water cleaning, and discharging the fresh water in the threaded hole of the implant by utilizing compressed air.
4. An ultrasonic cleaner, includes organism (2), its characterized in that: the machine body (2) is provided with a plurality of ultrasonic cleaning tanks, an ultrasonic cleaning head for placing the implant and a driving mechanism (21) for driving the ultrasonic cleaning head to move to the corresponding ultrasonic cleaning tank;
the ultrasonic cleaning head comprises a bottom box (1), a bearing plate (11) arranged on the bottom box (1) and a pressing plate (12) pressed on the bearing plate (11), wherein a water injection groove (13) is arranged on the bottom box (1); a plurality of water spraying columns (14) sleeved with threaded holes for the implant are arranged on the bearing plate (11), water spraying holes (15) communicated with the water injection groove (13) are arranged at the top ends of the water spraying columns (14) in a penetrating manner, and water injection pipes (16) communicated with the water injection groove (13) are arranged at the bottom end of the bottom box (1); the machine body (2) is provided with a water delivery pipe (30) connected with the water injection pipe (16).
5. An ultrasonic cleaning machine according to claim 4, wherein: the water delivery system is characterized by further comprising a water delivery loop (3) connected with the water delivery pipe (30), wherein the water delivery loop (3) comprises a first reversing valve (31), and the first reversing valve (31) is connected with a controller;
be provided with first import, second import and first export on first switching-over valve (31), first export is connected with water delivery circuit (3), first access connection has intake pipe (32), be provided with first check valve (33) of being connected with the controller on intake pipe (32), the second access connection has inlet tube (35), be provided with second check valve (37) of being connected with the controller on inlet tube (35).
6. An ultrasonic cleaning machine according to claim 5, wherein: the air inlet pipe (32) is provided with a first pressure regulating valve (34) connected with the controller, and the water inlet pipe (35) is provided with a second pressure regulating valve (36) connected with the controller.
7. An ultrasonic cleaning machine according to claim 5, wherein: the water delivery loop (3) further comprises a second reversing valve (38) connected with the controller, a third inlet, a fourth inlet and a second outlet are arranged on the second reversing valve (38), the second outlet is connected with the water inlet pipe (35), the third inlet is connected with a new water pipe (39), and the fourth inlet is connected with a circulating water pipe (40).
8. An ultrasonic cleaning machine according to claim 5, wherein: the water conveying pipe (30) is provided with an electromagnetic valve (301) connected with the controller.
9. An ultrasonic cleaning machine according to claim 7, wherein: the ultrasonic frequency of the ultrasonic cleaning tanks is gradually increased along the length direction of the machine body (2).
10. An ultrasonic cleaning machine according to claim 9, wherein: overflow holes (25) are formed between every two adjacent ultrasonic cleaning tanks, and the height of each overflow hole (25) is gradually reduced along the sequence of the ultrasonic frequency of the ultrasonic cleaning tanks from low to high;
an overflow pipe (26) is arranged on the ultrasonic cleaning tank with the lowest ultrasonic frequency, the overflow pipe (26) is connected with a water collecting tank (27), the water collecting tank (27) is connected with a water pump (41) connected with a circulating water pipe (40), and the water pump (41) is connected with a controller.
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Application publication date: 20220208 |