CN107695031A - Supersonic wave cleaning machine and method for suppersonic cleaning for cast workpiece - Google Patents
Supersonic wave cleaning machine and method for suppersonic cleaning for cast workpiece Download PDFInfo
- Publication number
- CN107695031A CN107695031A CN201711136260.1A CN201711136260A CN107695031A CN 107695031 A CN107695031 A CN 107695031A CN 201711136260 A CN201711136260 A CN 201711136260A CN 107695031 A CN107695031 A CN 107695031A
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- CN
- China
- Prior art keywords
- workpiece
- groove
- cleaning machine
- supersonic wave
- wave cleaning
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
- B08B3/123—Cleaning travelling work, e.g. webs, articles on a conveyor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/041—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/08—Cleaning involving contact with liquid the liquid having chemical or dissolving effect
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
Abstract
The invention discloses a kind of supersonic wave cleaning machine for cast workpiece, including frame, supersonic wave cleaning machine also includes feeding platform, ultrasonic cleaner, wind cutting groove, spray groove, dry up groove and blanking bench, feeding platform, ultrasonic cleaner, wind cutting groove, spray groove, the direction of groove and blanking bench from one end of frame towards the other end is dried up to be sequentially arranged in frame, supersonic wave cleaning machine also includes passing through feeding platform for workpiece to be sequentially transmitted in frame, ultrasonic cleaner, wind cutting groove, spray groove, dry up the transport mechanism of groove, and the first drive component for driving transport mechanism to run.The supersonic wave cleaning machine of the present invention, workpiece directly can be placed on feeding platform by setting transport mechanism in frame, during cleaning, drive workpiece to complete cleaning and drying by each station successively by transport mechanism, it is time saving and energy saving, lifted by crane without mechanical arm, energy consumption is low.Method for suppersonic cleaning based on the supersonic wave cleaning machine, greatly reduce the labor intensity of worker.
Description
Technical field
The present invention relates to ultrasonic wave to clean field, and in particular to a kind of supersonic wave cleaning machine and ultrasound for cast workpiece
Ripple cleaning method.
Background technology
Ultrasonic wave cleaning be using ultrasonic wave cavitation in a liquid, acceleration effect and direct current effect to liquid and
Dirt directly, indirectly acts on, and crud layer is disperseed, emulsified, is peeled off and reach cleaning purpose.It is with the development of the society, each
Requirement more and more higher of the manufacturer to cleaning, therefore the application of ultrasonic wave cleaning is also universal all the more.
But existing supersonic wave cleaning machine, need to put the workpiece in cleaning frame before washing, then by mechanical arm
Hang in rinse bath and clean, waste time and energy and complicated, cost is higher.
The content of the invention
It is an object of the invention to provide it is a kind of be not required to frame up, without mechanical arm lifting the ultrasonic wave for cast workpiece it is clear
Washing machine.
To reach above-mentioned purpose, the technical solution adopted by the present invention is:
A kind of supersonic wave cleaning machine for cast workpiece, including frame, the supersonic wave cleaning machine also include feeding platform, ultrasound
Ripple rinse bath, wind cutting groove, spray groove, drying groove and blanking bench, the feeding platform, the ultrasonic cleaner, the wind cutting groove,
The direction of the spray groove, the drying groove and the blanking bench from one end of the frame towards the other end is sequentially arranged in described
In frame, the supersonic wave cleaning machine also includes being used to workpiece being sequentially transmitted by the feeding in the frame
Platform, the ultrasonic cleaner, the wind cutting groove, the spray groove, the transport mechanism of the drying groove, and for driving
State the first drive component of transport mechanism operation.
Preferably, the transport mechanism includes the first transfer assembly on the feeding platform, wears pass through institute successively
State the second transfer assembly of ultrasonic cleaner, the wind cutting groove, the spray groove and the drying groove.
It is further preferred that first transfer assembly and second transfer assembly are respectively including multiple along feeding side
To distribution and the transfer roller that can set around own axis, the pivot center of the transfer roller it is horizontally extending and
Perpendicular to feed direction, each transfer roller includes rotary shaft, the roll body positioned at the rotary shaft periphery.
It is further preferred that the roll body can be rotationally set in the rotary shaft.
It is further preferred that the cross section of the roll body is triangle, the export-oriented all portions of the roll body have nylon roll surface.
It is further preferred that on the feeding platform and the ultrasonic cleaner, the wind cutting groove, the spray
Groove, the bottom of the drying groove are respectively equipped with multiple described transfer rollers, the ultrasonic cleaner, the wind cutting groove, described
Spray groove, the both sides bottom of the drying groove are respectively formed with the workpiece import passed through for the workpiece and workpiece outlet, described
The two side of the vertical feed direction of feeding platform upwardly extends to form two side extension, forms the described of first transfer assembly
What the both ends that transfer roller is arranged on the rotary shaft above the feeding platform and described in it can rotate is connected to the feeding platform
On the two side extension, the both ends for forming the rotary shaft of the transfer roller of second transfer assembly are able to
Rotate be connected to the ultrasonic cleaner, the wind cutting groove, the spray groove or it is described drying groove perpendicular to feeding side
To two side on.
Preferably, the supersonic wave cleaning machine also includes being used to pass through the workpiece conveying come out from the drying groove
The blanking bench carries out the blanking component of blanking and the second drive component for driving the blanking assembly operating.
It is a further object to provide a kind of method for suppersonic cleaning based on above-mentioned supersonic wave cleaning machine.
To reach above-mentioned purpose, the technical solution adopted by the present invention is:
A kind of method for suppersonic cleaning based on above-mentioned supersonic wave cleaning machine, this method are:
The workpiece is placed on to the feed end of the feeding platform, the workpiece is driven by the transport mechanism enters the ultrasound
Ultrasonic wave cleaning is carried out in ripple rinse bath, subsequently enters and is tentatively dried up in the wind cutting groove, entered back into the spray groove
Spray rinsing is carried out, finally enters and is thoroughly dried up in the drying groove, will after completing the cleaning and drying to the workpiece
The workpiece delivers to the blanking bench, carries out blanking.
Preferably, the workpiece is cast workpiece, and during feeding, the cast workpiece is positioned in the transport mechanism,
Wherein make the length direction of the cast workpiece perpendicular to the feed direction of the transport mechanism.
Preferably, in the ultrasonic wave cleaning process, cleaning fluid can enter from the workpiece of the ultrasonic cleaner
Mouth and workpiece outlet outflow, continue the input cleaning fluid into the ultrasonic cleaner and cause the speed of input cleaning fluid
The speed flowed out more than cleaning fluid from the workpiece import and workpiece outlet, makes to protect all the time in the ultrasonic cleaner
Hold and clean the liquid level that the workpiece needs.
Due to the utilization of above-mentioned technical proposal, the present invention has following advantages compared with prior art:The present invention's is used for
The supersonic wave cleaning machine of cast workpiece, workpiece directly can be placed on feeding by setting transport mechanism in frame, during cleaning
Platform, workpiece is driven to complete cleaning and drying by each station successively by transport mechanism, it is time saving and energy saving, lifted by crane without mechanical arm, energy
Consume low.Method for suppersonic cleaning based on the supersonic wave cleaning machine, greatly reduce the labor intensity of worker.
Brief description of the drawings
Accompanying drawing 1 is the structural representation of the present invention;
Accompanying drawing 2 is top view of the invention.
Wherein:1st, the first drive component;2nd, the first transfer assembly;3rd, the second transfer assembly;4th, transfer roller;5th, blanking group
Part;6th, the second drive component;7th, first circulation groove;8th, first filter;9th, first circulation pump;10th, second circulation groove;11st,
Tow filtrator;12nd, second circulation pump;
100th, frame;101st, feeding platform;102nd, ultrasonic cleaner;103rd, wind cutting groove;104th, spray groove;105th, groove is dried up;
106th, blanking bench.
Embodiment
The technical solution of the present invention will be further described below with reference to the accompanying drawings.
Referring to shown in Fig. 1-2, a kind of supersonic wave cleaning machine for cast workpiece, including frame 100, the ultrasonic wave clean
Machine also includes feeding platform 101, ultrasonic cleaner 102, wind cutting groove 103, spray groove 104, drying groove 105 and blanking bench 106, on
Expect platform 101, ultrasonic cleaner 102, wind cutting groove 103, spray groove 104, drying groove 105 and blanking bench 106 from the one of frame 100
End is sequentially arranged in frame 100 towards the direction of the other end, and supersonic wave cleaning machine also includes being used for work in frame 100
Part is sequentially transmitted by feeding platform 101, ultrasonic cleaner 102, wind cutting groove 103, spray groove 104, the conveyer for drying up groove 105
Structure, and the first drive component 1 for driving transport mechanism to run.
In the present embodiment, transport mechanism includes the first transfer assembly 2 on feeding platform 101, wears pass through successively
Ultrasonic cleaner 102, wind cutting groove 103, spray groove 104 and the second transfer assembly 3 for drying up groove 105.Herein, the first transmission
Component 2 and second transfer assembly 3 includes multiple being distributed and can setting around own axis along feed direction respectively
Transfer roller 4, the pivot center of transfer roller 4 is horizontally extending and perpendicular to feed direction, each transfer roller 4 include rotary shaft,
Roll body positioned at rotary shaft periphery.Here, roll body can be rotationally arranged on the rotating shaft.The cross section of roll body is triangle,
The export-oriented all portions of roll body have nylon roll surface.Workpiece can be effectively blocked during the cross section transmission of triangle, improves transmission efficiency.
First drive component 1 is motor, the rotary shaft of the output end connection transfer roller 4 of motor, drives transfer roller 4 to rotate,
So as to complete the transmission of workpiece.
On feeding platform 101 and ultrasonic cleaner 102, wind cutting groove 103, spray groove 104, dry up groove 105 bottom
It is respectively equipped with multiple transfer rollers 4, ultrasonic cleaner 102, wind cutting groove 103, spray groove 104, two side lower parts for drying up groove 105
The workpiece import passed through for workpiece and workpiece outlet are respectively formed with, the two side of 101 vertical feed direction of feeding platform is prolonged upwards
Stretch to form two side extension(Not shown in figure), the transfer roller 4 for forming the first transfer assembly 2 is arranged on the top of feeding platform 101
And being connected on the two side extension of feeding platform 101 of can rotating of the both ends of its rotary shaft, form the second transfer assembly 3
Transfer roller 4 rotary shaft both ends be able to rotate be connected to ultrasonic cleaner 102, wind cutting groove 103, spray groove
104 or dry up groove 105 the two side perpendicular to feed direction on.In the present embodiment, when transmitting workpiece, workpiece is by transfer roller
4 drive, current from the default workpiece import of each cell body and workpiece outlet, completed when passing through in each cell body cleaning and
Drying.
Herein, because transport mechanism is worn by the way that in each cell body, each cell body is provided with what is passed through for transport mechanism
Workpiece import and workpiece outlet, therefore clean when cleaning fluid can from workpiece import and workpiece outlet outflow, equipment need ceaselessly to
Input cleaning fluid in ultrasonic cleaner 102, the speed for inputting cleaning fluid are more than the speed of cleaning fluid outflow.Meanwhile in frame
100 bottoms be provided be used for store outflow cleaning fluid reservoir, ultrasonic cleaner 102, wind cutting groove 103, spray groove 104,
Groove 105 is dried up above the reservoir, during cleaning, cleaning fluid is flow in reservoir from inlet and outlet, then by pumping extremely
Reused in each cell body.
Supersonic wave cleaning machine also includes being used to convey the workpiece come out from drying groove 105 carrying out down by blanking bench 106
The blanking component 5 of material and the second drive component 6 for driving blanking component 5 to run.The blanking component 5 includes being used to export work
The belt pulley of part, for drive pulley rotation located at the gear of belt pulley one end and located at the driven of the belt pulley other end
Wheel, the gear are connected with the output end of the second drive component 6.Herein, the upper surface of blanking component 5 and transport mechanism upper surface
In same level.After workpiece dries up in drying groove 105, it is conveyed directly to from transfer roller 4 on blanking component 5, so as to
Complete blanking.Herein, the second drive component 6 is motor.
In the present embodiment, supersonic wave cleaning machine also includes the high liquid in ultrasonic cleaner 102 and spray groove 104
Position overflow mechanism and low liquid level warning device.Meanwhile the supersonic wave cleaning machine also includes what is be connected with ultrasonic cleaner 102
First circulation filter mechanism, the second circulation filter mechanism being connected with spray groove 104, first circulation filter mechanism are included with surpassing
The first circulation groove 7 that sound wave rinse bath 102 connects, the first filtering between first circulation groove 7 and ultrasonic cleaner 102
Device 8, the first circulation pump 9 for driving first circulation filter mechanism circulating filtration, second circulation filter mechanism include and spray
Groove 104 connect second circulation groove 10, the second filter 11 between second circulation groove 10 and spray groove 104, for driving
The second circulation pump 12 of dynamic second circulation filter mechanism circulating filtration.
In the present embodiment, the cell body of ultrasonic cleaner 102 and spray groove 104 is provided with overfall, so as to ultrasonic wave
Oil slick overflow in rinse bath 102 is to first circulation groove 7, oil slick overflow in spray groove 104 to second circulation groove 10, cleaning fluid
Clean cleaning fluid is injected in ultrasonic cleaner 102 and spray groove 104 after circulating filtration.High level overflow mechanism can be
When liquid level in ultrasonic cleaner 102 and spray groove 104 is higher than setting value, automatically by the cleaning in ultrasonic cleaner 102
Hydrorrhea flow to first circulation groove 7, by the cleaning fluid overflow in spray groove 104 to second circulation groove 10;Low liquid level warning device can
When liquid level is less than setting value in ultrasonic cleaner 102 and spray groove 104, and alarm and additional clean liquid.It ensure that and set
It is standby against damages and fix a breakdown in time.
The supersonic wave cleaning machine also includes being suspended at the ultrasonic wave vibration plate on the top of ultrasonic cleaner 102, located at wind cutting groove
103 and drying groove 105 in be used for dry up the air blowing component of workpiece, the spray assemblies in spray groove 104.Herein, surpass
Cleaned in sound wave rinse bath 102 using bottom radiant type, wear-resistant guiding is provided with ultrasonic cleaner 102 and spray groove 104
Device, avoid workpiece sideslip jam in cell body.The plating hard chrome processing of ultrasonic wave vibration plate working surface, effectively extends vibration plate
Service life.Air blowing component in wind cutting groove 103 uses compressed air, for the workpiece in ultrasonic cleaner 102 out
Tentatively dried up, prevent the cleaning fluid in ultrasonic cleaner 102 from bringing spray groove 104 into.Dry up the air blowing component in groove 105
Vortex pump is communicated with, for thoroughly being dried up to the workpiece in spray groove 104 out.Spray is provided with spray groove 104
Component, protection by spraying aqueous preventives is carried out to workpiece.
Meanwhile a kind of method for suppersonic cleaning based on above-mentioned supersonic wave cleaning machine of the invention, this method are:
Workpiece is placed on to the feed end of feeding platform 101, workpiece is driven to enter in ultrasonic cleaner 102 by transport mechanism and carried out
Ultrasonic wave cleans, and subsequently enters and is tentatively dried up in wind cutting groove 103, enters back into and spray rinsing is carried out in spray groove 104, finally
Thoroughly dried up into drying groove 105, after completing the cleaning and drying to workpiece, workpiece is delivered into blanking bench 106, carried out
Blanking.
In the present embodiment, workpiece is cast workpiece, during feeding, cast workpiece is positioned in transport mechanism, wherein making
Feed direction of the length direction of cast workpiece perpendicular to transport mechanism.In ultrasonic wave cleaning process, cleaning fluid can be from ultrasound
The workpiece import of ripple rinse bath 102 and workpiece outlet outflow, continue to input cleaning fluid into ultrasonic cleaner 102 and cause defeated
The speed for entering cleaning fluid is more than the speed that cleaning fluid flows out from workpiece import and workpiece outlet, makes in ultrasonic cleaner 102
Remain the liquid level that cleaning workpiece needs.
The course of work of lower the present embodiment is illustrated in detail below:When work starts, workpiece is placed on feeding platform 101, work
Part is driven to sequentially enter by transport mechanism and carried out clearly in ultrasonic cleaner 102, wind cutting groove 103, spray groove 104, drying groove 105
Wash, dry up, subsequently enter blanking bench 106, blanking is completed through blanking component 5.
The above embodiments merely illustrate the technical concept and features of the present invention, and its object is to allow person skilled in the art
Scholar can understand present disclosure and be carried out, and it is not intended to limit the scope of the present invention, all according to the present invention
The equivalent change or modification that Spirit Essence is made, it should all cover within the scope of the present invention.
Claims (10)
1. a kind of supersonic wave cleaning machine for cast workpiece, including frame(100), the supersonic wave cleaning machine also includes feeding
Platform(101), ultrasonic cleaner(102), wind cutting groove(103), spray groove(104), drying groove(105)And blanking bench(106), its
It is characterised by:The feeding platform(101), the ultrasonic cleaner(102), the wind cutting groove(103), the spray groove
(104), the drying groove(105)With the blanking bench(106)From the frame(100)One end towards the direction of the other end according to
It is secondary to be located at the frame(100)On, the supersonic wave cleaning machine also includes being located at the frame(100)On be used for by workpiece according to
It is secondary to transport through the feeding platform(101), the ultrasonic cleaner(102), the wind cutting groove(103), the spray groove
(104), the drying groove(105)Transport mechanism, and for driving the first drive component of transport mechanism operation
(1).
2. the supersonic wave cleaning machine according to claim 1 for cast workpiece, it is characterised in that:The transport mechanism bag
Include and be located at the feeding platform(101)On the first transfer assembly(2), wear successively by the ultrasonic cleaner(102), institute
State wind cutting groove(103), the spray groove(104)With the drying groove(105)The second transfer assembly(3).
3. the supersonic wave cleaning machine according to claim 2 for cast workpiece, it is characterised in that:The first transmission group
Part(2)With second transfer assembly(3)Respectively include it is multiple along feed direction distribution and can around own axis
The transfer roller of setting(4), the transfer roller(4)Pivot center it is horizontally extending and perpendicular to feed direction, it is each described
Transfer roller(4)Roll body including rotary shaft, positioned at the rotary shaft periphery.
4. the supersonic wave cleaning machine according to claim 3 for cast workpiece, it is characterised in that:The roll body can turn
It is set in dynamicly in the rotary shaft.
5. the supersonic wave cleaning machine according to claim 3 for cast workpiece, it is characterised in that:The roll body it is transversal
Face is triangle, and the export-oriented all portions of the roll body have nylon roll surface.
6. the supersonic wave cleaning machine according to claim 3 for cast workpiece, it is characterised in that:In the feeding platform
(101)Upper and described ultrasonic cleaner(102), the wind cutting groove(103), the spray groove(104), the drying groove
(105)Bottom be respectively equipped with multiple described transfer rollers(4), the ultrasonic cleaner(102), the wind cutting groove(103)、
The spray groove(104), the drying groove(105)Both sides bottom be respectively formed with the workpiece import that passes through for the workpiece and
Workpiece exports, the feeding platform(101)The two side of vertical feed direction upwardly extends to form two side extension, described in composition
First transfer assembly(2)The transfer roller(4)It is arranged on the feeding platform(101)Top and the both ends of the rotary shaft described in it
What can be rotated is connected to the feeding platform(101)The two side extension on, form second transfer assembly(3)'s
The transfer roller(4)The rotary shaft both ends be able to rotate be connected to the ultrasonic cleaner(102), it is described
Wind cutting groove(103), the spray groove(104)Or the drying groove(105)The two side perpendicular to feed direction on.
7. the supersonic wave cleaning machine according to claim 1 for cast workpiece, it is characterised in that:The ultrasonic wave cleaning
Machine also include be used for will be from the drying groove(105)Workpiece conveying out passes through the blanking bench(106)Carry out blanking
Blanking component(5)With for driving the blanking component(5)Second drive component of operation(6).
8. a kind of method for suppersonic cleaning using the supersonic wave cleaning machine as described in any one of claim 1-7 claim,
It is characterized in that:The workpiece is placed on the feeding platform(101)Feed end, the workpiece drives by the transport mechanism
Into the ultrasonic cleaner(102)Middle progress ultrasonic wave cleaning, subsequently enters the wind cutting groove(103)It is middle tentatively to be blown
It is dry, enter back into the spray groove(104)Middle carry out spray rinsing, finally enters the drying groove(105)It is middle thoroughly to be dried up,
After completing the cleaning and drying to the workpiece, the workpiece is delivered into the blanking bench(106), carry out blanking.
9. method for suppersonic cleaning according to claim 8, it is characterised in that:The workpiece is cast workpiece, during feeding,
The cast workpiece is positioned in the transport mechanism, wherein making the length direction of the cast workpiece perpendicular to the transmission
The feed direction of mechanism.
10. method for suppersonic cleaning according to claim 8, it is characterised in that:In the ultrasonic wave cleaning process, clearly
Washing lotion can be from the ultrasonic cleaner(102)The workpiece import and workpiece outlet outflow, continue to the ultrasound
Ripple rinse bath(102)Middle input cleaning fluid simultaneously causes the speed of input cleaning fluid to be more than cleaning fluid from the workpiece import and described
The speed flowed out in workpiece outlet, makes the ultrasonic cleaner(102)In remain and clean the liquid level that the workpiece needs.
Priority Applications (1)
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CN201711136260.1A CN107695031B (en) | 2017-11-16 | 2017-11-16 | Ultrasonic cleaning machine and ultrasonic cleaning method for tubular workpiece |
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CN201711136260.1A CN107695031B (en) | 2017-11-16 | 2017-11-16 | Ultrasonic cleaning machine and ultrasonic cleaning method for tubular workpiece |
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CN107695031A true CN107695031A (en) | 2018-02-16 |
CN107695031B CN107695031B (en) | 2021-01-05 |
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Cited By (6)
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CN110479675A (en) * | 2019-08-20 | 2019-11-22 | 无锡畅源机电科技有限公司 | A kind of cleaning system for cleaning machine |
CN110624882A (en) * | 2019-10-22 | 2019-12-31 | 无锡华伟机电设备有限公司 | Swing cleaning machine |
CN113000483A (en) * | 2021-02-20 | 2021-06-22 | 浙江亿龙检测技术有限公司 | Process flow for cleaning bearing parts by using ultrasonic cleaning equipment |
CN113333385A (en) * | 2021-06-01 | 2021-09-03 | 万创(苏州)智能装备有限公司 | Integrated structure metal part cleaning and drying machine |
CN114011794A (en) * | 2021-12-11 | 2022-02-08 | 斯泰博(上海)医疗器械有限公司 | Cleaning method and ultrasonic cleaning machine |
CN114589156A (en) * | 2022-03-08 | 2022-06-07 | 上海应用技术大学 | Pipe fitting ultrasonic cleaning and drying device |
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