CN205701655U - A kind of Full-automatic gantry nine groove ultrasonic cleaning machine - Google Patents
A kind of Full-automatic gantry nine groove ultrasonic cleaning machine Download PDFInfo
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- CN205701655U CN205701655U CN201620204374.XU CN201620204374U CN205701655U CN 205701655 U CN205701655 U CN 205701655U CN 201620204374 U CN201620204374 U CN 201620204374U CN 205701655 U CN205701655 U CN 205701655U
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Abstract
The utility model relates to a kind of Full-automatic gantry nine groove ultrasonic cleaning machine, including driving motor the 1st, washing basket the 2nd, rinse bath 3 and mechanical arm 4, described mechanical arm 4 is positioned at the top of rinse bath 3, it is provided with water pump 6 and filter 7 in the lower section of described rinse bath 3, described rinse bath the 3rd, water pump 6 and filter 7 constitute a circulatory system, described mechanical arm 4 is provided with 3 groups, and described rinse bath 3 is provided with 9 groups.The supersonic wave cleaning machine of the utility model employing multi-arm planer type structure can be simultaneously by the workpiece synchronous cleaning of each rinse bath, promote simultaneously and move to next station, substantially reduce cleaning time-consuming, improve production efficiency, and workpiece carries out real-time circulation filtration when ultrasonic cleaning to solution, cleaning quality is greatly improved.
Description
Technical field
The utility model relates to a kind of cleaning equipment, is specifically related to a kind of Full-automatic gantry nine groove ultrasonic cleaning machine.
Background technology
Supersonic wave cleaning machine is the high-frequency oscillation signal being sent by supersonic generator, it is converted into high frequency mechanical oscillation by transducer and travel to medium--in cleaning solvent, the forward directed radiation of ultrasonic wave density interphase in cleaning fluid, making liquid flow and produce the micro-bubble of ten hundreds of a diameter of 50-500 μm, the micro-bubble being present in liquid vibrates under the effect of sound field.These bubbles form at the negative pressuren zone of ultrasonic wave longitudinal propagation, grow, and at zone of positive pressure, when acoustic pressure reaches certain value, bubble increases rapidly, then closes suddenly.And shock wave is produced when bubble closes, producing thousands of atmospheric pressure about, destroying insoluble dirt and make them be scattered in cleaning fluid, when group's particle is wrapped up in by greasy dirt and is attached on cleaning part surface, oil is emulsified, and solids depart from immediately, thus reaches the purpose that cleaning part purifies.
In prior art, ultrasonic cleaning device mostly is single arm type structure, runs beat slow, and far from meeting Production requirement, and cleaning is single, it is impossible to reach preferable cleaning quality.
Content of the invention
The purpose of this utility model is to overcome the deficiencies in the prior art, and a kind of structure of offer more optimizes, cleaning efficiency higher Full-automatic gantry nine groove ultrasonic cleaning machine, and the technical scheme that the utility model solves the employing of its technical problem is:
A kind of Full-automatic gantry nine groove ultrasonic cleaning machine, including driving motor the 1st, washing basket the 2nd, rinse bath 3 and mechanical arm 4, described mechanical arm 4 is positioned at the top of rinse bath 3, it is provided with water pump 6 and filter 7 in the lower section of described rinse bath 3, described rinse bath the 3rd, water pump 6 and filter 7 constitute a circulatory system, described mechanical arm 4 is provided with 3 groups, and described rinse bath 3 is provided with 9 groups.
The further technical scheme of the utility model also includes:
The 3rd groove location and the 6th groove location at described rinse bath 3 are equipped with manual spray gun.
1#, 2#, 5#, 6# groove of described rinse bath 3 uses SUS316L corrosion resistant plate, and pure water groove uses SUS304 corrosion resistant plate, vibration plane hard chrome plating.
The each several part of described supersonic wave cleaning machine is equipped with temperature sensor, and after each section of temperature overheating, system automatically powers off and acousto-optic is reported to the police, and equipment has good earthing or grounding means.
Described supersonic wave cleaning machine also includes handcart 5, the washing basket 2 that described handcart 5 transmits for transporter mechanical arm 4.
Compared with prior art, Advantageous Effects of the present utility model is: the supersonic wave cleaning machine of the utility model employing multi-arm planer type structure can be simultaneously by the workpiece synchronous cleaning of each rinse bath, promote simultaneously and move to next station, substantially reduce cleaning time-consuming, improve production efficiency, and workpiece carries out real-time circulation filtration when ultrasonic cleaning to solution, cleaning quality is greatly improved.
Brief description
Fig. 1 is structural representation of the present utility model；
Wherein, 1-driving motor；2-washing basket；3-rinse bath；4-mechanical arm；5-handcart；6-water pump；7-filter.
Detailed description of the invention
Below in conjunction with accompanying drawing, further describe detailed description of the invention of the present utility model.
Refer to Fig. 1, a kind of Full-automatic gantry nine groove ultrasonic cleaning machine of the utility model, including driving motor the 1st, washing basket the 2nd, rinse bath 3 and mechanical arm 4, wherein, mechanical arm 4 is positioned at the top of rinse bath 3, is provided with water pump 6 and filter 7 in the lower section of rinse bath 3, and rinse bath the 3rd, water pump 6 and filter 7 constitute a circulatory system, mechanical arm 4 is provided with 3 groups, and rinse bath 3 is provided with 9 groups.Whole cleaning is automatically performed by three independent gantry type mechanical arm, is provided with 9 stations altogether: wherein have 4 ultrasonic degreasing rinse baths, 5 overflow potchers, cleans through pre-oil removing cleaning effectively, oil removing, rinse, makes up to high-cleanness, high requirement.Cleaning process is to utilize the mechanical shock impact surface of the work that ultrasonic permeability power is strong and combine the chemical decontamination of cleaning agent, oil removing ability, make workpiece reach clean requirement.
In the utility model, PLC Programmable automatically controls and independent control, and can realize remotely controlling, and possesses higher automaticity；And use gantry type mechanical arm mode of movement, promote and transverse-moving mechanism all uses motor to drive, to ensure that equipment operates steadily action；The mutually coordinated cooperation of multistation, fully closed design, can promote simultaneously, traversing multiple cleaning baskets, be greatly improved production efficiency.
Rinse bath 3 uses spray to combine with the ultrasonic various ways such as bubbling that involve, and makes workpiece reach best cleaning performance；
Supersonic generator uses up-to-date independent-excited control mode, carries scanning circuit, power output continuously adjustabe, the strong and weak photoelectric display of signal, and imported with original packaging high power valve drives, it is ensured that power output is powerful, and is provided with Supersonic timing and ultrasonic frequencies display function.It is equipped the functions such as soft start protection, overcurrent protection, overtemperature protection, overload protection, under-voltage protection and off resonance protection simultaneously.
Rinse bath 3 is numbered by we, is followed successively by 1# rinse bath, 2# rinse bath ..., 9# rinse bath, is numbered mechanical arm 4, is followed successively by 1# mechanical arm, 2# mechanical arm, 3# mechanical arm.In the utility model, the vibration plate material of rinse bath 3: 1#, 2#, 5#, 6# groove uses SUS316L corrosion resistant plate；Pure water groove uses SUS304 corrosion resistant plate, thick 2.5mm.Vibration plane hard chrome plating, impact resistance, vibration plate surface is amenable to the long brute force attack of ultrasonic and vibrates and be unlikely to easily breakdown；
Being equipped with manual spray gun at equipment the 3rd groove location and the 6th groove location, facilitating the cleaning of each rinse bath, when equipment runs, front side door is provided with and opens shutdown protector；
In the utility model, equipment each several part is equipped with temperature sensor, and after each section of temperature overheating, system can automatically power off and acousto-optic is reported to the police, and equipment has good earthing or grounding means；Separately joining touch screen human-computer interface operation, simple and direct-viewing operation, touch screen human-computer interface arranges password.
Operation principle of the present utility model is as follows:
→ loading bay feeds: artificial loading (cleaning part is in washing basket), and driving motor starts, and washing basket is transmitted 1# mechanical arm position, and inductive switch starts.Enter next process.
→ lotion degreasing ultrasonic washer: when washing basket touches inductive switch, 1# mechanical arm starts, mechanical arm transports to the cleaning of 1# cleaning agent groove washing basket, and (adding heat pipes heat, supersonic generator works, and circulating pump guarantee of work reservoir circulates with rinse bath pipeline.Low liquid level is wherein had to protect in cell body, high-order Overflow drainage, scavenging period sets 3-5min).
→ lotion degreasing ultrasonic washer: when washing basket is after 1# cleaning agent groove scavenging period reaches 3-5min, 1# mechanical arm starts, mechanical arm transports to the cleaning of 2# cleaning agent groove washing basket, and (adding heat pipes heat, supersonic generator works, and circulating pump guarantee of work reservoir circulates with rinse bath pipeline.Low liquid level is wherein had to protect in cell body, high-order Overflow drainage.Scavenging period sets 3-5min).
→ pure water ultrasonic rinses: when washing basket is after 2# cleaning agent groove scavenging period reaches 3-5min.1# mechanical arm starts, and mechanical arm is transported to washing basket in 3# rinse bath.Circulating pump pure water enters top hydro-peening workpiece.It is adjustable that scavenging period sets 3-5min().
→ pure water ultrasonic rinses: when washing basket is after 3# cleaning agent groove scavenging period reaches 3-5min, and 2# mechanical arm starts, and mechanical arm transports to 4# cleaning agent groove washing basket.(adding heat pipes heat, supersonic generator works, and pure water introduces rinse bath.Low liquid level is wherein had to protect in cell body, high-order Overflow drainage.Scavenging period sets 3-5min).
In → lotion ultrasonic and clean: when washing basket is after 4# cleaning agent groove scavenging period reaches 3-5min, 2# mechanical arm starts, and mechanical arm is transported to washing basket in 5# cleaning agent groove, (to add heat pipes heat, supersonic generator works, and circulating pump guarantee of work reservoir circulates with rinse bath pipeline.Low liquid level is wherein had to protect in cell body, high-order Overflow drainage.Scavenging period sets 3-5min).
In → lotion ultrasonic and clean: when washing basket is after 5# cleaning agent groove scavenging period reaches 3-5min, 2# mechanical arm starts, and mechanical arm is transported to washing basket in 6# cleaning agent groove, (to add heat pipes heat, supersonic generator works, and circulating pump guarantee of work reservoir circulates with rinse bath pipeline.Low liquid level is wherein had to protect in cell body, high-order Overflow drainage.Scavenging period sets 3-5min).
→ pure water ultrasonic rinses: when washing basket is after 6# cleaning agent groove scavenging period reaches 3-5min.3# mechanical arm starts, and mechanical arm is transported to washing basket in 7# rinse bath.Circulating pump pure water enters top hydro-peening workpiece.It is adjustable that scavenging period sets 3-5min().
→ pure water ultrasonic rinses: when washing basket is after 7# cleaning agent groove scavenging period reaches 3-5min.3# mechanical arm starts, and mechanical arm is transported to washing basket in 8# rinse bath.Pure water enters rinsing workpiece.It is adjustable that scavenging period sets 3-5min().
→ pure water ultrasonic rinses: when washing basket is after 8# cleaning agent groove scavenging period reaches 3-5min.3# mechanical arm starts, and mechanical arm is transported to washing basket in 9# rinse bath.Pure water enters rinsing workpiece.It is adjustable that scavenging period sets 3-5min().
→ handcart discharging: when washing basket is after 9# cleaning agent groove scavenging period reaches 3-5min, 3# mechanical arm starts, and mechanical arm is transported to dolly inductive switch position, when the inductive switching at discharging puts in place, automatic alarm washing basket, reminded artificial blanking.
The utility model is widely used in the cleaning of five metals, electronic component, especially mobile phone parts, the greasy dirt on CNC workpiece, dust, in antirust cleaning, effect is notable.
These are only preferred embodiment of the present utility model; not in order to limit the utility model; protection domain of the present utility model is as the criterion with claims, and other its structures all and principle are same or like with the utility model, should be included within protection domain of the present utility model.
Claims (5)
1. a Full-automatic gantry nine groove ultrasonic cleaning machine, including driving motor (1), washing basket (2), rinse bath (3) and mechanical arm (4), described mechanical arm (4) is positioned at the top of rinse bath (3), it is characterized in that, it is provided with water pump (6) and filter (7) in the lower section of described rinse bath (3), described rinse bath (3), water pump (6) and filter (7) constitute a circulatory system, described mechanical arm (4) is provided with 3 groups, and described rinse bath (3) is provided with 9 groups.
2. a kind of Full-automatic gantry nine groove ultrasonic cleaning machine according to claim 1, it is characterised in that the 3rd groove location and the 6th groove location at described rinse bath (3) are equipped with manual spray gun.
3. a kind of Full-automatic gantry nine groove ultrasonic cleaning machine according to claim 1 and 2, it is characterized in that, 1#, 2#, 5#, 6# groove of described rinse bath (3) uses SUS316L corrosion resistant plate, 3#, 4#, 7#, 8#, 9# groove of described rinse bath (3) uses SUS304 corrosion resistant plate, vibration plane hard chrome plating.
4. a kind of Full-automatic gantry nine groove ultrasonic cleaning machine according to claim 1, it is characterized in that, the each several part of described supersonic wave cleaning machine is equipped with temperature sensor, and after each section of temperature overheating, system automatically powers off and acousto-optic is reported to the police, and described supersonic wave cleaning machine has good earthing or grounding means.
5. a kind of Full-automatic gantry nine groove ultrasonic cleaning machine according to claim 4, it is characterized in that, described supersonic wave cleaning machine also includes handcart (5), the washing basket (2) that described handcart (5) transmits for transporter mechanical arm (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620204374.XU CN205701655U (en) | 2016-03-17 | 2016-03-17 | A kind of Full-automatic gantry nine groove ultrasonic cleaning machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620204374.XU CN205701655U (en) | 2016-03-17 | 2016-03-17 | A kind of Full-automatic gantry nine groove ultrasonic cleaning machine |
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| CN205701655U true CN205701655U (en) | 2016-11-23 |
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| CN201620204374.XU Expired - Fee Related CN205701655U (en) | 2016-03-17 | 2016-03-17 | A kind of Full-automatic gantry nine groove ultrasonic cleaning machine |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107470264A (en) * | 2017-08-18 | 2017-12-15 | 天津市圣信唯科技有限公司 | A kind of ultrasonic cleaning machine of the variable more power conversions of novel belt cooler multi-frequency |
| CN113198798A (en) * | 2021-05-21 | 2021-08-03 | 西安润则数控设备有限公司 | Ultrasonic cleaning device |
| CN114011799A (en) * | 2021-11-10 | 2022-02-08 | 英莳精密部件(无锡)有限公司 | Cleaning, drying and demisting device for copper products |
| CN114011794A (en) * | 2021-12-11 | 2022-02-08 | 斯泰博(上海)医疗器械有限公司 | Cleaning method and ultrasonic cleaning machine |
-
2016
- 2016-03-17 CN CN201620204374.XU patent/CN205701655U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107470264A (en) * | 2017-08-18 | 2017-12-15 | 天津市圣信唯科技有限公司 | A kind of ultrasonic cleaning machine of the variable more power conversions of novel belt cooler multi-frequency |
| CN113198798A (en) * | 2021-05-21 | 2021-08-03 | 西安润则数控设备有限公司 | Ultrasonic cleaning device |
| CN114011799A (en) * | 2021-11-10 | 2022-02-08 | 英莳精密部件(无锡)有限公司 | Cleaning, drying and demisting device for copper products |
| CN114011794A (en) * | 2021-12-11 | 2022-02-08 | 斯泰博(上海)医疗器械有限公司 | Cleaning method and ultrasonic cleaning machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20161123 Termination date: 20200317 |