CN112427401A

CN112427401A - Ultrasonic automatic cleaner convenient to operate

Info

Publication number: CN112427401A
Application number: CN202011399200.0A
Authority: CN
Inventors: 丁晓波
Original assignee: Zhangjiagang Sanneng Electromechanical Equipment Co ltd
Current assignee: Laiwu Chengwei Electronic Materials Co.,Ltd.
Priority date: 2020-12-01
Filing date: 2020-12-01
Publication date: 2021-03-02
Anticipated expiration: 2040-12-01
Also published as: CN112427401B

Abstract

The invention discloses an ultrasonic automatic cleaner convenient to operate, which comprises a cleaning tank, wherein a bearing frame, an ultrasonic transducer and a shaft cylinder are arranged in the cleaning tank, the bearing frame is connected with the cleaning tank, the bearing frame is bottomless, a cleaning frame is arranged in the bearing frame and is used for containing a piece to be cleaned, and the cleaning frame follows the bearing frame, the cleaning and drying are carried out step by step, the use is more convenient, and the automatic cleaning and drying integrated design is adopted, so that the operation is easy.

Description

Ultrasonic automatic cleaner convenient to operate

Technical Field

The invention relates to an ultrasonic cleaning device, in particular to an ultrasonic automatic cleaner which is convenient to operate.

Background

The ultrasonic cleaner is widely applied to cleaning of instruments and mechanical parts for removing pollutants, the working principle of ultrasonic cleaning is mainly to convert power into mechanical vibration, cleaning liquid in a groove is radiated to ultrasonic waves through a cleaning groove wall, micro bubbles in liquid in the groove can keep vibrating under the action of sound waves due to the radiated ultrasonic waves, then the bubbles can expand rapidly and are closed suddenly, in the process, shock waves are generated at the moment of closing the bubbles, and huge pressure generated by ultrasonic cavitation can destroy insoluble substances to enable the insoluble substances to be differentiated in the solution and can destroy the adsorption of the stains and the surfaces of the instruments or the parts, but the cavitation impact process needs a period of time, particularly the stains with stronger adhesiveness, needs longer time and has certain use defects.

Most of existing ultrasonic cleaning instruments only use ultrasonic waves to clean, some stains with strong adhesion are difficult to clean quickly, some to-be-cleaned parts needing to be kept dry need to be dried additionally after being cleaned, and the ultrasonic cleaning instrument is complex in operation, complex in steps and inconvenient to use.

Disclosure of Invention

The invention aims to provide an ultrasonic automatic cleaner which is convenient to operate, so as to solve the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme:

an ultrasonic automatic cleaner convenient to operate comprises a cleaning tank and a tank cover in sealing fit with the cleaning tank, wherein a bearing frame, an ultrasonic transducer and a shaft barrel are arranged in the cleaning tank, the bearing frame is connected with the cleaning tank, the bearing frame is bottomless, a cleaning frame is arranged in the bearing frame and is used for containing a part to be cleaned, the cleaning frame follows the bearing frame, a plurality of first penetration holes are uniformly distributed in the side wall and the bottom of the cleaning frame, a motor is installed on the outer side wall of the cleaning tank through a supporting plate, the output end of the motor is connected with a belt wheel through a belt, the belt wheel is installed at one end of a first main shaft, the first main shaft is rotatably installed on the top surface of the cleaning tank through the first shaft bearing seat, a convex disc is fixedly connected to the other end of the first main shaft, one end of the convex disc, different from that of the, the other side of the bearing frame is hinged with the bottom end of the right-angle frame, the right-angle frame is rotatably installed on a second bearing seat through a second connecting shaft, the first bearing seat and the second bearing seat are fixed on the top surface of the cleaning tank, the shaft cylinder is rotatably installed at the bottom of the inner side of the cleaning tank, a plurality of air holes are uniformly distributed in the hollow inner part of the shaft cylinder, the shaft cylinder extends to the outer part of the cleaning tank and is connected with one end of a second main shaft through a belt, a bevel gear driven wheel is installed at the other end of the second main shaft, a bevel gear driving wheel is installed at the output end of the motor and is meshed with the bevel gear driven wheel to form a bevel gear pair, the second main shaft is rotatably installed on the surface of the supporting plate through the supporting seat, the end face of the shaft cylinder is, the wet pipe of hydrofuge runs through the fan intake pipe of air heater and along fan intake pipe exhaust moisture, the outlet pipe is installed to the washing tank bottom.

As a further scheme of the invention: the first bearing seat and the convex disc are respectively provided with two convex discs which are symmetrically arranged in pairs, one end of the first bearing seat is hinged to the other convex disc, the first bearing seat is rotatably arranged in the side wall of the receiving frame through a first connecting shaft, the second bearing seat and the right-angle frames are symmetrically arranged, and the right-angle frames are connected with the receiving frame and the second connecting shaft in the same relation.

As a still further scheme of the invention: the number of the ultrasonic transducers is four, and the four ultrasonic transducers are arranged at four corners of the bottom of the bearing frame.

As a still further scheme of the invention: the cleaning frame is characterized in that symmetrical clamping seats are arranged on the bearing frame, two buckles are arranged at corresponding positions on the cleaning frame, and the cleaning frame is movably arranged in the bearing frame through buckling of the buckles and the clamping seats.

As a still further scheme of the invention: the groove cover is provided with a positioning groove corresponding to the bearing seat, and a sealing ring is arranged at the joint of the groove cover and the bearing frame.

As a still further scheme of the invention: the moisture exhaust pipe is positioned in the air inlet pipe of the fan and is spiral.

As a still further scheme of the invention: and a valve is arranged on the water outlet pipe.

As a still further scheme of the invention: the side wall of the bearing frame is uniformly provided with a plurality of second penetration holes.

Compared with the prior art, the invention has the beneficial effects that: the ultrasonic automatic cleaner is internally provided with cleaning and drying functions, a bearing frame and a cleaning frame moving along with the bearing frame are arranged in the cleaning tank, the bearing frame is periodically shaken by matching of a motor convex disc and the like while being cleaned by a transducer which uniformly sends ultrasonic waves, so that a part to be cleaned in the cleaning frame moving along with the bearing frame is continuously overturned, shaken and rubbed with each other, and is collided with the inner wall of the cleaning frame, so that stains, dust and the like are more easily peeled off, and the cleaning is complete and rapid; the buckle type design of the cleaning frame and the bearing frame is adopted, so that the cleaning piece is convenient to place and collect; and set up drying drum in the washing tank, can directly advance the even stoving of roll formula after the washing, need not to remove the piece of waiting to dry separately, avoided loaded down with trivial details secondary operation effectively, avoided simultaneously because the untimely washing liquid that makes remaining causes the washing piece rust once more, adhesion spot dust etc. because of drying, the substep is carried out in proper order when wasing the stoving, and it is more convenient to use, adopts self-cleaning stoving integrated design, easily operates.

Drawings

Fig. 1 is a schematic structural diagram of an ultrasonic automatic cleaner which is convenient to operate.

FIG. 2 is an exploded view of a cleaning tank and a tank cover of an ultrasonic automatic cleaning apparatus for easy operation.

FIG. 3 is a schematic diagram of a top view of an ultrasonic automatic cleaning device (without a tank cover) for convenient operation.

FIG. 4 is a schematic view of an integrated structure of a cleaning tank and a receiving frame in an ultrasonic automatic cleaning device with convenient operation.

Fig. 5 is a schematic structural diagram of a receiving frame in an ultrasonic automatic cleaner for convenient operation.

Fig. 6 is a schematic structural diagram of a cleaning frame in an ultrasonic automatic cleaner for convenient operation.

Fig. 7 is a schematic structural view of a tank cover in an ultrasonic automatic cleaner for convenient operation.

In the figure: 1. a cleaning tank; 2. a slot cover; 3. a bearing frame; 4. cleaning the frame; 5. a motor; 6. a bevel gear pair; 7. a belt; 8. a pulley; 9. a support plate; 10. a second main shaft; 11. a shaft cylinder; 12. air holes; 13. a hot air blower; 14. a fan air inlet pipe; 15. a moisture removal pipe; 16. an air tube; 17. a first bearing housing; 18. a second bearing housing; 19. a water inlet pipe; 20. a water outlet pipe; 21. a valve; 22. buckling; 23. a card holder; 24. a first main shaft; 25. a convex disc; 26. a first connecting shaft; 27. a right-angle frame; 28. a second connecting shaft; 29. an ultrasonic transducer; 30. a first penetration hole; 31. 32, sealing ring; 33. and (6) positioning a groove.

Detailed Description

Reference will now be made in detail to the exemplary embodiments, examples of which are illustrated in the accompanying drawings. When the following description refers to the accompanying drawings, like numbers in different drawings represent the same or similar elements unless otherwise indicated. The implementations described in the exemplary embodiments below are not intended to represent all implementations consistent with the present disclosure. Rather, they are merely examples of apparatus and methods consistent with certain aspects of the present disclosure, as detailed in the appended claims.

Example 1

Referring to fig. 1 to 7, in the embodiment of the present invention, an ultrasonic automatic cleaner with convenient operation includes a cleaning tank 1, and further includes a tank cover 2 hermetically fitted with the cleaning tank 1, a receiving frame 3, an ultrasonic transducer 29 and a shaft sleeve 11 are disposed in the cleaning tank 1, the receiving frame 3 is connected with the cleaning tank 1, the receiving frame 3 has no bottom, a cleaning frame 4 is disposed in the receiving frame 3, the cleaning frame 4 is used for containing a workpiece to be cleaned, the cleaning frame 4 follows the receiving frame 3, a plurality of first penetrating holes 30 are uniformly distributed on the side wall and the bottom of the cleaning frame 4, a motor 5 is mounted on the outer side wall of the cleaning tank 1 through a support plate 9, the output end of the motor 5 is connected with a belt pulley 8 through a belt 7, the belt pulley 8 is mounted at one end of a first main shaft 24, the first main shaft 24 is rotatably mounted on the top surface of the cleaning tank 1 through a first, the other end of the first main shaft 24 is fixedly connected with a convex disc 25, one end of the convex disc 25, different from the first main shaft 24, is rotatably installed on a bearing frame 3, the other side of the bearing frame 3 is hinged with the bottom end of a right-angle frame 27, the right-angle frame 27 is rotatably installed on a second bearing block 18 through a second connecting shaft 28, the first bearing block 17 and the second bearing block 18 are both fixed on the top surface of the cleaning tank 1, a shaft cylinder 11 is rotatably installed at the bottom of the inner side of the cleaning tank 1, the shaft cylinder 11 is hollow and is uniformly provided with a plurality of air holes 12 on the surface, the shaft cylinder 11 extends to the outside of the cleaning tank 1 and is connected with one end of a second main shaft 10 through a belt 7, the other end of the second main shaft 10 is provided with a bevel gear driven wheel, the output end of the motor 5 is provided with a bevel gear driving wheel, 11 terminal surfaces of section of thick bamboo pass through trachea 16 and connect in the air outlet of air heater 13, air heater 13 is installed in washing tank 1 lateral wall, install hydrofuge pipe 15 and inlet tube 19 on the lateral wall of washing tank 1, hydrofuge pipe 15 runs through fan intake pipe 14 of air heater 13 and along fan intake pipe 14 discharge moisture, outlet pipe 20 is installed to washing tank 1 bottom.

Preferably, the first bearing seats 17 and the convex discs 25 are provided with two convex discs which are symmetrically arranged in pairs, one end of the other first bearing seat 17 is hinged to the other convex disc 25, the two first bearing seats 17 are rotatably installed in the side wall of the bearing frame 3 through a first connecting shaft 26, the second bearing seats 18 and the right-angle frames 27 are also symmetrically arranged, and the connection relationship between the two right-angle frames 27 and the bearing frame 3 and the second connecting shaft 28 is the same.

Furthermore, the number of the ultrasonic transducers 29 is four, and the four ultrasonic transducers 29 are mounted at four corners of the bottom of the bearing frame 3.

In addition, the bearing frame 3 is provided with symmetrical clamping seats 23, two buckles 22 are arranged at corresponding positions on the cleaning frame 4, and the cleaning frame 4 is movably mounted in the bearing frame 3 through the buckles 22 and the clamping seats 23 in a buckling mode.

Preferably, the groove cover 02 is provided with a positioning groove 33 corresponding to the bearing seat, and a sealing ring 32 is arranged at the joint of the groove cover 02 and the bearing frame 3.

Further, a valve 21 is mounted on the water outlet pipe 20.

Preferably, a plurality of second penetration holes 31 are uniformly distributed on the side wall of the receiving frame 3.

The cleaning working principle of the invention is as follows: the cleaning and drying are carried out successively, the cleaning work is carried out without covering the tank cover 2, a piece to be cleaned is arranged in the cleaning frame 4, the valve 21 of the water outlet pipe 20 is closed, a proper cleaning medium is added into the cleaning tank 1 from the water inlet pipe 19, the cleaning frame 4 is arranged in the receiving frame 3 through the buckling of a buckle 22 and a clamping seat 23, the motor 5 and an ultrasonic transducer 29 are started, the output power of the motor 5 drives a belt wheel 8 to rotate through a belt 7, the belt wheel 8 rotates to drive a first main shaft 24 to rotate, a convex disc 25 is fixedly connected with the first main shaft 24, the first main shaft 24 drives the convex disc 25 to rotate, the other side of the receiving frame 3 is hinged with a right-angle frame 27, and the right-angle frame 27 is rotatably arranged on a second bearing seat 18 through a second connecting shaft 28, so that the receiving frame 3 simultaneously carries out the compound motion of horizontal motion and vertical motion under the driving of the convex disc 25, the cleaning frame 4 and the receiving frame 3 are moved along with each other, so that a to-be-cleaned part is turned and shaken periodically and collides back and forth, the first bearing seats 17 and the convex discs 25 are arranged in symmetrical positions in pairs, one end of the other first bearing seat 17 is hinged with the other convex disc 25, the two first bearing seats 17 are rotatably arranged in the side wall of the receiving frame 3 through a first connecting shaft 26, the second bearing seats 18 and the right-angle frames 27 are also arranged symmetrically, the two right-angle frames 27 are connected with the receiving frame 3 and the second connecting shaft 28 in the same relation, so that the receiving frame 3 shakes under the double-linkage effect, the shaking is more complete, the double-linkage increases the stability of the system, the to-be-cleaned part and the inner wall of the receiving frame 3 continuously rub against each other and continuously rub against each other, the input power sent by the ultrasonic transducer 29 is converted into ultrasonic waves and then is transmitted out through a cleaning medium, because the number of the ultrasonic transducers 29 is four, the four ultrasonic transducers 29 are arranged at four corners of the bottom of the bearing frame 3, the ultrasonic waves emitted are more uniform, the cleaning is more uniform, and further, the physical effects of cavitation and the like of the ultrasonic waves in a cleaning medium are utilized to mechanically peel off mechanical energy such as oil stains, dust, rusty spots and the like on a workpiece to be cleaned.

Example 2

This example was optimized on the basis of example 1.

The moisture exhaust pipe is positioned in the air inlet pipe of the fan and is spiral.

According to the working principle of drying, a valve 21 is opened to discharge a cleaning medium, a tank cover 02 is covered, a corresponding positioning groove 33 is formed in the tank cover 02 to facilitate installation and positioning, a sealing ring 22 is arranged at the joint of the tank cover 02 and a bearing frame 3 to ensure the air tightness of the interior during drying, a motor 5 and a hot air blower 13 are started, the motor 5 drives a second main shaft 10 to rotate through a bevel gear pair 6, the second main shaft 10 drives a shaft barrel 11 to rotate through a belt 7, air is heated by the hot air blower 13 and enters the shaft barrel 11 through an air pipe 16, the air escapes into a closed cleaning tank 1 through an air hole 12 in the rotating shaft barrel 11, hot air can dry cleaned workpieces, and the hot air can be uniformly mixed with the air in the cleaning tank 1 due to the fact that the drying is carried out in a rotating mode, the hot air is more uniformly and rapidly dried without causing local overheating, the bevel gear pair 6 can be selectively detached or kept connected before the drying, keep connecting, according to the theory of operation of system when drying, treat that the piece of drying also can appear periodically and rock, treat the piece of drying and the piece upset exchange position of treating on upper portion for the bottom, it is more even more rapid to make to dry, because it runs through fan intake pipe 14 and is the heliciform to be located fan intake pipe 14 inside part to exhaust wet pipe 15, consequently exhaust moisture will be discharged from exhaust wet pipe 15, drive thermal exhaust wet pipe 15 and pass through the spiral pipe effect after exhausting from exhaust wet pipe 15, will carry out the effect of preheating to the air that gets into from fan intake pipe 14, make the heat utilize more completely, be favorable to the energy can be saved, because ultrasonic generating device sets up to ultrasonic transducer 29, consequently ultrasonic transducer 29 does not demolish when drying, it can tolerate certain high temperature.

To sum up, the ultrasonic automatic cleaner is internally provided with cleaning and drying functions, the cleaning tank is internally provided with the bearing frame and the cleaning frame moving along with the bearing frame, the bearing frame is periodically shaken by utilizing the matching of a motor convex disc and the like while cleaning by utilizing the transducer which uniformly sends out ultrasonic waves, so that a part to be cleaned in the cleaning frame moving along with the bearing frame is continuously turned over, shaken and rubbed with each other and collides with the inner wall of the cleaning frame, so that dirt, dust and the like are more easily peeled off, and the cleaning is complete and rapid; the buckle type design of the cleaning frame and the bearing frame is adopted, so that the cleaning piece is convenient to place and collect; and set up drying drum in the washing tank, can directly advance the even stoving of roll formula after the washing, need not to remove separately and treat the stoving piece, avoided loaded down with trivial details secondary operation effectively, avoided simultaneously because the untimely washing liquid that makes remaining causes the washing piece rust once more, adhesion spot dust etc. because of drying, the substep is carried out in proper order when wasing the stoving, and it is more convenient to use, adopts self-cleaning stoving integrated design, has saved the loaded down with trivial details step of unnecessary, and self-cleaning stoving makes more easily operation.

Other embodiments of the disclosure will be apparent to those skilled in the art from consideration of the specification and practice of the disclosure herein. This application is intended to cover any variations, uses, or adaptations of the disclosure following, in general, the principles of the disclosure and including such departures from the present disclosure as come within known or customary practice within the art to which the disclosure pertains. It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the disclosure being indicated by the following claims.

It will be understood that the present disclosure is not limited to the precise arrangements described above and shown in the drawings and that various modifications and changes may be made without departing from the scope thereof. The scope of the present disclosure is limited only by the appended claims.

Claims

1. The ultrasonic automatic cleaner is convenient to operate, comprises a cleaning tank (1) and is characterized by further comprising a tank cover (2) which is in sealing fit with the cleaning tank (1), wherein a receiving frame (3), an ultrasonic transducer (29) and a shaft barrel (11) are arranged in the cleaning tank (1), the receiving frame (3) is connected with the cleaning tank (1), the receiving frame (3) is bottomless, a cleaning frame (4) is arranged in the receiving frame (3), the cleaning frame (4) is used for containing a part to be cleaned, the cleaning frame (4) follows the receiving frame (3), a plurality of first permeation holes (30) are uniformly distributed in the side wall and the bottom of the cleaning frame (4), a motor (5) is installed on the outer side wall of the cleaning tank (1) through a supporting plate (9), the output end of the motor (5) is connected with a belt wheel (8) through a belt (7), and the belt wheel (8) is installed at one end of a first main shaft (24), the cleaning device is characterized in that a first main shaft (24) is rotatably installed on the side wall of a cleaning tank (1) through a first bearing seat (17), the other end of the first main shaft (24) is fixedly connected with a convex disc (25), the convex disc (25) is different from one end of the first main shaft (24) and rotatably installed on a bearing frame (3), the other side of the bearing frame (3) is hinged to the bottom end of a right-angle frame (27), the right-angle frame (27) is rotatably installed on a second bearing seat (18) through a second connecting shaft (28), the first bearing seat (17) and the second bearing seat (18) are both fixed on the top surface of the side wall of the cleaning tank (1), a shaft cylinder (11) is rotatably installed at the inner bottom of the cleaning tank (1), a plurality of air holes (12) are uniformly distributed in the hollow inner part of the shaft cylinder (11) and on the surface of the shaft cylinder (11), the shaft cylinder (11) extends to the outer part of, bevel gear driven wheel is installed to second main shaft (10) other end, the bevel gear action wheel is installed to motor (5) output, the bevel gear action wheel forms bevel gear pair (6) with bevel gear from the meshing, second main shaft (10) rotate through the bearing and install in backup pad (9) surface, shaft barrel (11) terminal surface passes through trachea (16) and connects in the air outlet of air heater (13), air heater (13) are installed in washing tank (1) lateral wall, install hydrofuge pipe (15) and inlet tube (19) on the lateral wall of washing tank (1), hydrofuge pipe (15) run through fan intake pipe (14) of air heater (13) and along fan intake pipe (14) exhaust moisture, outlet pipe (20) are installed to washing tank (1) bottom.

2. The ultrasonic automatic cleaner convenient to operate as claimed in claim 1, wherein the first bearing seats (17) and the convex discs (25) are provided with two convex discs which are symmetrically arranged in pairs, one end of the other first bearing seat (17) is hinged to the other convex disc (25), the two first bearing seats (17) are rotatably installed in the side wall of the bearing frame (3) through a first connecting shaft (26), the second bearing seats (18) and the right-angle frames (27) are also symmetrically arranged, and the connection relationship between the two right-angle frames (27) and the bearing frame (3) and the second connecting shaft (28) is the same.

3. The ultrasonic automatic cleaner for convenient operation according to claim 1 is characterized in that the number of the ultrasonic transducers (29) is four, and four ultrasonic transducers (29) are respectively arranged at four corners of the bottom of the bearing frame (3).

4. The ultrasonic automatic cleaning device convenient to operate according to claim 2, wherein the receiving frame (3) is provided with symmetrical clamping seats (23), two buckles (22) are arranged at corresponding positions on the cleaning frame (4), and the cleaning frame (4) is movably mounted in the receiving frame (3) through the buckling of the buckles (22) and the clamping seats (23).

5. An ultrasonic automatic cleaning device convenient for operation according to claim 1 is characterized in that the groove cover (2) is provided with a positioning groove (33) corresponding to the bearing seat, and a sealing ring (32) is arranged at the joint of the groove cover (2) and the bearing frame (3).

6. An ultrasonic automatic cleaning device convenient to operate according to claim 1, characterized in that the moisture exhaust pipe (15) is partially in a spiral shape in the air inlet pipe (14) of the blower.

7. An ultrasonic automatic cleaning device convenient for operation according to claim 1 is characterized in that a valve (21) is installed on the water outlet pipe (20).

8. The ultrasonic automatic cleaning device convenient to operate according to claim 4, wherein the side wall of the bearing frame (3) is uniformly provided with a plurality of second penetration holes (31).