CN103821305A - Antipollution wall flexible stone decorating material and production method thereof - Google Patents
Antipollution wall flexible stone decorating material and production method thereof Download PDFInfo
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- CN103821305A CN103821305A CN201410013673.0A CN201410013673A CN103821305A CN 103821305 A CN103821305 A CN 103821305A CN 201410013673 A CN201410013673 A CN 201410013673A CN 103821305 A CN103821305 A CN 103821305A
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Abstract
The invention discloses antipollution wall flexible stone decorating material and a production method thereof. The antipollution wall flexible stone decorating material sequentially comprises an adhering surface layer, a reinforced material layer, a real stone slurry layer, a color spraying layer, a transparent weather-proof protecting layer and a solid anti-pollution layer which are tightly overlaid from bottom to top. The production method includes: producing real stone slurry for the real stone slurry layer; sequentially producing the reinforced material layer, the real stone slurry layer, the adhering surface layer, the color spraying layer, the transparent weather-proof protecting layer and the solid anti-pollution layer; rolling, cutting, inspecting and packing. The antipollution wall flexible stone decorating material is quite good in flexibility, weather resistance and pollution resistance, high in manufacturing efficiency, free of high-temperature sintering, energy saving, environmental friendly, vivid in decorating effect, simple and convenient in construction, and promising in market prospect.
Description
Technical field
The present invention relates to a kind of wall facing layer, be specifically related to a kind of antipollution body of wall flexible stone ornament materials and production method thereof.
Background technology
Tradition decorating inner and external walls face brick, the Dali stone material etc. used, all heavy, hard, frangible, production high energy consumptions of quality, and be applied in the conventional injustice of pasting on body of wall, easily occur coming off, pound hurt sb.'s feelings, the accident such as thing.About forbidding using the rules of ceramic veneer and Dali stone material class set material constantly to put into effect at highrise building, in recent years, the novel flexible face brick of imitative Tao Pin comes out, its quality is light, soft, good pastes, although these products have improved the defect that pottery, brick etc. exist, because of its raw-material color limitation, the limitation of technique, its colour image is more single, and therefore decorative effect has received certain limitation in actual applications poor, (imitative stone effect not too true to nature) in some cases.
Summary of the invention
Object of the present invention is exactly the defect existing for prior art, provides a kind of bonding agent that is not subject to pollute and antipollution body of wall flexible stone ornament materials easy construction, that decorative effect is true to nature and production method thereof.
Its technical scheme is: antipollution body of wall flexible stone ornament materials; form by closely laminating six layers of structure of all-in-one-piece, it is followed successively by from bottom to top stickup surface layer, the armature bed of material, true stone pulp layer, color painting layer, transparent weathering protective layer and solid and refuses pollution layer.
Wherein, described stickup surface layer is made up of matrix material decoration mortar.The described armature bed of material is polyester non-woven fabric, glass nonwoven or the terylene non-woven fabric with reinforcing mat.Described true stone pulp layer is for to be mixed by natural colour sand and polymer emulsion.Described transparent weathering protective layer is transparent weather-proof protective coating.Described solid is refused any of pollution layer employing zinc stearate, ultra-fine calcium stearate or hydrophobic silicone powder.Described matrix material decoration mortar is commercially available prod, meets any decoration mortar in JC building standard/wall facing mortar JC/T1024-2007.
The production method of antipollution body of wall flexible stone ornament materials, comprises the steps:
(1) produce the true stone slurry for true stone pulp layer: natural colour sand is screened, take by weight proportion 50%-70% after oven dry, polymer emulsion 30%-40% puts into prepare in still and stirs;
(2) the armature bed of material and true stone pulp layer: the polyester non-woven fabric with reinforcing mat, glass nonwoven or terylene non-woven fabric are introduced on the continuous production platform of flexible stone, add the true stone slurry of having produced to apply, at the temperature of 40 ℃-80 ℃, dewater, dry and make semiproduct;
(3) paste surface layer:, at the another side coated substrates decoration mortar of glass nonwoven, dehydration at the temperature of 40 ℃-70 ℃, dry, makes carcass by half-finished reverse side upward;
(4) color painting layer: on the surface of the true stone pulp layer of carcass, the pattern of customer demand in air brushing, this pattern is to obtain photo by camera or computer etc. in advance, then is entered into Universal spray-drawing machine, directly be printed on the true stone slurry air brushing face of carcass, obtain stone effect true to nature;
(5) transparent weathering protective layer and solid are refused pollution layer: on color painting layer, apply transparent weather resistant protection coating with spraying or roller coating technology, spraying or the ultra-fine zinc stearate of roller coat, ultra-fine calcium stearate again, any of hydrophobic silicone powder, the then dry antipollution body of wall flexible stone ornament materials finished product that makes in the drying tunnel of 40 ℃-70 ℃;
(6) rolling, cut, test package: by the finished product making by standard size rolling, cut, test package.
The invention has the beneficial effects as follows: be positioned between the adhered layer of antipollution body of wall flexible stone ornament materials body piles bottoms and body of wall and have extremely strong caking property; be positioned at the weathering protective layer above air brushing layer and refuse pollution layer and can protect well the color of air brushing layer not contaminated; keep forever sparkling clean; the present invention not only has fabulous pliability and weather-proof and resistance tocrocking; and make efficiency is high; without high temperature sintering; energy-conserving and environment-protective; decorative effect is true to nature; construct simple and convenient, there is fabulous future develop.
Accompanying drawing explanation
Fig. 1 is the structural representation of an embodiment of the present invention.
The specific embodiment
With reference to Fig. 1; a kind of antipollution body of wall flexible stone ornament materials; form by closely laminating six layers of structure of all-in-one-piece, it is followed successively by from bottom to top stickup surface layer 1, the armature bed of material 2, true stone pulp layer 3, color painting layer 4, transparent weathering protective layer 5 and solid and refuses pollution layer 6.Wherein, described stickup surface layer 1 is made up of matrix material decoration mortar.The described armature bed of material 2 is polyester non-woven fabric, glass nonwoven or terylene non-woven fabric with reinforcing mat.Described true stone pulp layer 3 is for to be mixed by natural colour sand and polymer emulsion.Described transparent weathering protective layer 5 is transparent weather-proof protective coating.Described solid is refused pollution layer 6 and is adopted any of zinc stearate, ultra-fine calcium stearate or hydrophobic silicone powder.Described matrix material decoration mortar is commercially available prod, meets any decoration mortar in JC building standard/wall facing mortar JC/T1024-2007.
The production method of antipollution body of wall flexible stone ornament materials, comprises the steps:
(1) produce the true stone slurry for true stone pulp layer: natural colour sand is screened, take by weight proportion 50%-70% after oven dry, polymer emulsion 30%-40% puts into prepare in still and stirs;
(2) the armature bed of material and true stone pulp layer: the polyester non-woven fabric with reinforcing mat, glass nonwoven or terylene non-woven fabric are introduced on the continuous production platform of flexible stone, add the true stone slurry of having produced to apply, at the temperature of 40 ℃-80 ℃, dewater, dry and make semiproduct;
(3) paste surface layer:, at the another side coated substrates decoration mortar of glass nonwoven, dehydration at the temperature of 40 ℃-70 ℃, dry, makes carcass by half-finished reverse side upward;
(4) color painting layer: on the surface of the true stone pulp layer of carcass, the pattern of customer demand in air brushing, this pattern is to obtain photo by camera or computer etc. in advance, then is entered into Universal spray-drawing machine, directly be printed on the true stone slurry air brushing face of carcass, obtain stone effect true to nature;
(5) transparent weathering protective layer and solid are refused pollution layer: on color painting layer, apply transparent weather resistant protection coating with spraying or roller coating technology, spraying or the ultra-fine zinc stearate of roller coat, ultra-fine calcium stearate again, any of hydrophobic silicone powder, the then dry antipollution body of wall flexible stone ornament materials finished product that makes in the drying tunnel of 40 ℃-70 ℃;
(6) rolling, cut, test package: by the finished product making by standard size rolling, cut, test package.
When production is of the present invention, natural colour sand is screened, take by weight proportion 50%-70% after oven dry, polymer emulsion 30%-40% puts into prepare in still and stirs, and produces true stone slurry stand-by.Polyester non-woven fabric with reinforcing mat, glass nonwoven or terylene non-woven fabric are introduced on the continuous production platform of flexible stone, add the true stone slurry of having produced to apply, at the temperature of 40 ℃-80 ℃, dewater, oven dry makes semiproduct, then reverse side upward, at the another side coated substrates decoration mortar of glass nonwoven, dehydration at the temperature of 40 ℃-70 ℃, dry, makes carcass.On the surface of the true stone pulp layer of carcass, the various patterns of customer demand in air brushing (pattern such as marble, granite, Art Stone, personage, landscape painting), pattern is to obtain photo by camera or computer etc. in advance, be entered into again Universal spray-drawing machine, be directly printed on the true stone slurry air brushing face of carcass.Obtain after stone effect true to nature; apply transparent weather resistant protection coating with spraying or roller coating technology in the above; spraying or the ultra-fine zinc stearate of roller coat, ultra-fine calcium stearate again; any of hydrophobic silicone powder, the then dry antipollution body of wall flexible stone ornament materials finished product that makes in the drying tunnel of 40 ℃-70 ℃.By the finished product antipollution body of wall flexible stone ornament materials making by standard size rolling, cut, test package.
Claims (8)
1. antipollution body of wall flexible stone ornament materials; it is characterized in that: form by closely laminating six layers of structure of all-in-one-piece, it is followed successively by from bottom to top stickup surface layer, the armature bed of material, true stone pulp layer, color painting layer, transparent weathering protective layer and solid and refuses pollution layer.
2. antipollution body of wall flexible stone ornament materials according to claim 1, is characterized in that: described stickup surface layer is made up of matrix material decoration mortar.
3. antipollution body of wall flexible stone ornament materials according to claim 1, is characterized in that: the described armature bed of material is polyester non-woven fabric, glass nonwoven or the terylene non-woven fabric with reinforcing mat.
4. antipollution body of wall flexible stone ornament materials according to claim 1, is characterized in that: described true stone pulp layer is for to be mixed by natural colour sand and polymer emulsion.
5. antipollution body of wall flexible stone ornament materials according to claim 1, is characterized in that: described transparent weathering protective layer is transparent weather-proof protective coating.
6. antipollution body of wall flexible stone ornament materials according to claim 1, is characterized in that: described solid is refused any of pollution layer employing zinc stearate, ultra-fine calcium stearate or hydrophobic silicone powder.
7. antipollution body of wall flexible stone ornament materials according to claim 2, is characterized in that: described matrix material decoration mortar is commercially available prod, meets any decoration mortar in JC building standard/wall facing mortar JC/T1024-2007.
8. according to the production method of the antipollution body of wall flexible stone ornament materials described in claim 1-7, it is characterized in that: comprise the steps:
(1) produce the true stone slurry for true stone pulp layer: natural colour sand is screened, take by weight proportion 50%-70% after oven dry, polymer emulsion 30%-40% puts into prepare in still and stirs;
(2) the armature bed of material and true stone pulp layer: the polyester non-woven fabric with reinforcing mat, glass nonwoven or terylene non-woven fabric are introduced on the continuous production platform of flexible stone, add the true stone slurry of having produced to apply, at the temperature of 40 ℃-80 ℃, dewater, dry and make semiproduct;
(3) paste surface layer:, at the another side coated substrates decoration mortar of glass nonwoven, dehydration at the temperature of 40 ℃-70 ℃, dry, makes carcass by half-finished reverse side upward;
(4) color painting layer: on the surface of the true stone pulp layer of carcass, the pattern of customer demand in air brushing, this pattern is to obtain photo by camera or computer etc. in advance, then is entered into Universal spray-drawing machine, directly be printed on the true stone slurry air brushing face of carcass, obtain stone effect true to nature;
(5) transparent weathering protective layer and solid are refused pollution layer: on color painting layer, apply transparent weather resistant protection coating with spraying or roller coating technology, spraying or the ultra-fine zinc stearate of roller coat, ultra-fine calcium stearate again, any of hydrophobic silicone powder, the then dry antipollution body of wall flexible stone ornament materials finished product that makes in the drying tunnel of 40 ℃-70 ℃;
(6) rolling, cut, test package: by the finished product making by standard size rolling, cut, test package.
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| CN201410013673.0A CN103821305A (en) | 2014-01-13 | 2014-01-13 | Antipollution wall flexible stone decorating material and production method thereof |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106541492A (en) * | 2015-09-22 | 2017-03-29 | 朱志刚 | A kind of material distributing machine and the processing method with the material distributing machine of soft artificial stone |
| CN107445511A (en) * | 2017-07-11 | 2017-12-08 | 威信广厦模块住宅工业有限公司 | The preparation method of flexible construction wall |
| CN107447942A (en) * | 2017-08-14 | 2017-12-08 | 宁波金铠石新材料科技有限公司 | A kind of flexible more colored stones and preparation method thereof |
| CN108948856A (en) * | 2018-07-25 | 2018-12-07 | 佛山市帆思科材料技术有限公司 | Digital printing environment protecting water-based paint type nano material and its preparation and application |
| CN109322415A (en) * | 2017-07-31 | 2019-02-12 | 姜维山 | Light pearl stone vacuum multi-layer composite wall board |
| CN109518908A (en) * | 2019-01-09 | 2019-03-26 | 山东尚佳新型材料有限公司 | A kind of exterior-wall heat insulation flexibility facing decorative integrated plate |
| CN110964386A (en) * | 2019-12-10 | 2020-04-07 | 上海保立佳新材料有限公司 | Exterior wall coating with high stain resistance and preparation method thereof |
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| CN101812909A (en) * | 2010-04-01 | 2010-08-25 | 李金诺 | Method for producing anti-pollution flexible real stone face tiles |
| CN201778458U (en) * | 2010-04-01 | 2011-03-30 | 李金诺 | Antipollution flexible real stone face brick |
| WO2011128478A1 (en) * | 2010-04-13 | 2011-10-20 | Lamistone, S.L. | Method for preparing a wall covering having a stone appearance and feel |
| CN102535790A (en) * | 2012-03-05 | 2012-07-04 | 烟台同化防水保温工程有限公司 | High-emulation elastic outer wall decoration panel and manufacturing method thereof |
| CN102174847B (en) * | 2011-01-22 | 2012-07-25 | 谭钦文 | Weatherable flexible tapestry brick and manufacturing method thereof |
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| CN101812909A (en) * | 2010-04-01 | 2010-08-25 | 李金诺 | Method for producing anti-pollution flexible real stone face tiles |
| CN201778458U (en) * | 2010-04-01 | 2011-03-30 | 李金诺 | Antipollution flexible real stone face brick |
| WO2011128478A1 (en) * | 2010-04-13 | 2011-10-20 | Lamistone, S.L. | Method for preparing a wall covering having a stone appearance and feel |
| CN102174847B (en) * | 2011-01-22 | 2012-07-25 | 谭钦文 | Weatherable flexible tapestry brick and manufacturing method thereof |
| CN102535790A (en) * | 2012-03-05 | 2012-07-04 | 烟台同化防水保温工程有限公司 | High-emulation elastic outer wall decoration panel and manufacturing method thereof |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106541492A (en) * | 2015-09-22 | 2017-03-29 | 朱志刚 | A kind of material distributing machine and the processing method with the material distributing machine of soft artificial stone |
| CN107445511A (en) * | 2017-07-11 | 2017-12-08 | 威信广厦模块住宅工业有限公司 | The preparation method of flexible construction wall |
| CN109322415A (en) * | 2017-07-31 | 2019-02-12 | 姜维山 | Light pearl stone vacuum multi-layer composite wall board |
| CN107447942A (en) * | 2017-08-14 | 2017-12-08 | 宁波金铠石新材料科技有限公司 | A kind of flexible more colored stones and preparation method thereof |
| CN108948856A (en) * | 2018-07-25 | 2018-12-07 | 佛山市帆思科材料技术有限公司 | Digital printing environment protecting water-based paint type nano material and its preparation and application |
| CN109518908A (en) * | 2019-01-09 | 2019-03-26 | 山东尚佳新型材料有限公司 | A kind of exterior-wall heat insulation flexibility facing decorative integrated plate |
| CN110964386A (en) * | 2019-12-10 | 2020-04-07 | 上海保立佳新材料有限公司 | Exterior wall coating with high stain resistance and preparation method thereof |
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Application publication date: 20140528 |
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