CN113459245A - UHPC panel heat-insulation decorative plate production and forming method - Google Patents
UHPC panel heat-insulation decorative plate production and forming method Download PDFInfo
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- CN113459245A CN113459245A CN202110810227.2A CN202110810227A CN113459245A CN 113459245 A CN113459245 A CN 113459245A CN 202110810227 A CN202110810227 A CN 202110810227A CN 113459245 A CN113459245 A CN 113459245A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/30—Producing shaped prefabricated articles from the material by applying the material on to a core or other moulding surface to form a layer thereon
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/30—Producing shaped prefabricated articles from the material by applying the material on to a core or other moulding surface to form a layer thereon
- B28B1/32—Producing shaped prefabricated articles from the material by applying the material on to a core or other moulding surface to form a layer thereon by projecting, e.g. spraying
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/52—Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement
- B28B1/523—Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement containing metal fibres
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/245—Curing concrete articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
- B28B7/388—Treating surfaces of moulds, cores, or mandrels to prevent sticking with liquid material, e.g. lubricating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/22—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Structural Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Laminated Bodies (AREA)
Abstract
The invention belongs to a method for producing and molding a UHPC panel heat-insulation decorative plate, wherein the steps for producing and molding the UHPC panel heat-insulation decorative plate comprise: stirring the plus material and the backing material; secondly, spraying a release agent on the template; thirdly, cloth fabric; cloth backing material; compound heated board; sixthly, steam curing; seventhly, carrying out physical treatment on the decorative layer; sticking a protective film or spraying a protective agent; ninthly, cutting and packaging. The cloth fabric is characterized in that one or more than one color fabric is laid or sequentially laid on the surface of the template by adopting a corresponding process according to the color and the pattern of the UHPC panel surface decoration to form the UHPC panel decoration layer. The corresponding automatic forming equipment is designed and manufactured according to the method, the industrial high-efficiency production of the UHPC panel heat-preservation decorative plate can be realized, the produced product has rich colors, colorful patterns, strong artistic sense and low production cost.
Description
Technical Field
The invention belongs to a method for producing and forming a UHPC (ultra high performance concrete) panel heat-insulating decorative plate.
Background
The existing heat-insulating decorative plate is mainly divided into two categories according to panel materials and decorations: thin stone and ceramic tiles; metal plates coated with paint and inorganic non-metal plates. The thin stone and the ceramic tile have the advantages of noble and elegant decoration, long service life (more than 50 years), no deformation hidden trouble and the like; but has the defects of brittle and fragile material, heavy weight, low safety, high price and the like. The metal plate and the inorganic non-metal plate coated with the coating have the advantages of good toughness, light dead weight, high safety, lower price and the like; but has the defects of poor decoration durability (the service life of the decoration surface is 10 to 25 years), deformation hidden danger of the substrate and the like.
The UHPC cement stone has compact structure, extremely low porosity and water absorption, very high compressive strength, flexural strength, toughness and elastic modulus, and ultrahigh durability. In the aspect of decoration, the UHPC has the mild and exquisite texture like jade, and the blended color is durable and stable and has small color difference; in addition, UHPC has excellent working performance and plasticity, and elegant and delicate concrete products can be manufactured by using the UHPC. Because UHPC has ultrahigh mechanical property and artistic expressive force, the material is more and more used for decorating building curtain walls by architects, and a new building competitive product is designed and built; UHPC has great imagination and creativity in the field of curtain wall decoration.
The decoration and durability of UHPC are comparable to natural stone and ceramic tile and overcome the disadvantages of natural stone
If the material cost is greatly reduced and the industrial high-efficiency production is realized, the UHPC can be widely applied to the field of heat preservation and decoration of the external wall of the building and becomes an ideal material for manufacturing the heat preservation decorative plate panel.
Disclosure of Invention
The invention aims to solve the problem of industrial high-efficiency production of the UHPC panel heat-insulation decorative plate, provides a reasonable production forming method for the industrial high-efficiency production, and greatly reduces the material cost of the product.
In order to achieve the purpose, the invention adopts the following technical scheme:
a method for producing and forming a UHPC panel heat-insulation decorative plate is characterized by comprising the following steps:
1. the UHPC panel heat-insulating decorative plate is formed by bonding and compounding a UHPC panel and a heat-insulating plate, wherein the UHPC panel is made of UHPC materials, and the surface decoration is formed by adopting a plurality of modes of template molding, fabric distribution and physical treatment on a decorative layer after demolding.
2. The production and forming steps of the UHPC panel heat-insulation decorative plate are as follows:
(1) stirring the fabric and the backing material
Respectively weighing and stirring the fabric (the UHPC material forming the surface decorative layer of the UHPC panel) and the backing material (the UHPC material forming the structural layer of the UHPC panel) according to respective formulas, and stirring the materials into high-flow-state self-compacting slurry. When the surface of the UHPC panel is a clear water decorative surface or the decorative effect is not influenced by the exposed fiber, the fabric can be not used.
(2) Spraying or smearing release agents
A thin and uniform layer of release agent is sprayed or coated on the template, and when the water-based release agent is adopted, baking or hot air blow-drying can be adopted to shorten the film forming time of the release agent.
(3) Cloth fabric
According to the color and the pattern of the UHPC panel surface decoration, adopting a corresponding process to lay or sequentially lay the fabrics with one or more colors on the surface of the template to form a UHPC panel decoration layer; the fabric laying process includes several processes of elastic coating (the fabric is thrown out in a point form by using the elasticity of a steel wire or sprayed out in a point form by using a special spraying point spray gun), spraying, spreading and intelligent coating (the fabric with one or more colors is laid on a template according to a set pattern by using an intelligent machine). When the fabric of the former color is disturbed by the fabric arrangement or the back material arrangement of the latter color, the fabric of the former color can be continued for a proper time at the ambient temperature of 30-40 ℃ after the fabric of the former color is arranged, so that the fabric of the former color loses or reduces the plasticity.
(4) Cloth backing material
And uniformly spreading the back material on the fabric by adopting a spreading device according to the thickness of the UHPC panel to form a structural layer of the UHPC panel.
(5) Composite thermal insulation board
The heat-insulating board is pre-processed to be a matching board of the UHPC panel heat-insulating decorative board, interface mortar is sprayed on one surface of the heat-insulating board which is compounded and bonded, the heat-insulating boards are arranged and overlapped on the backing material, and proper pressure is applied to tightly attach the heat-insulating boards and the backing material.
(6) Steam curing
After the heat preservation plates are compounded, the templates are stacked and conveyed to a steam curing room for steam curing, and the steam curing process comprises the steps of standing, heating, keeping constant temperature and cooling. And demolding after steam curing.
(7) Physical treatment of decorative layers
After demoulding, the UHPC panel decorative layer is subjected to physical treatment (grinding, polishing, chiseling, sand blasting and other processing by adopting a machine) to achieve the decorative effect meeting the requirements. After treatment, the UHPC panels are cleaned and dried or blown dry. When the surface of the UHPC panel is a clean water decorative surface, no treatment is carried out.
(8) Applying protective films or spraying protective agents
And (3) adhering a protective film when the surface of the UHPC panel is a plane, and spraying an antifouling protective agent when the surface of the UHPC panel is a concave-convex surface.
(9) Cutting package
And cutting the molded UHPC panel heat-insulating decorative plate into plates with the edge length not more than 1220mm, or cutting according to the size of the actual engineering requirement, and packaging after cutting.
The invention mainly has the following beneficial effects:
1. the corresponding automatic forming equipment is designed and manufactured according to the method of the invention, and the industrial high-efficiency production of the UHPC panel heat-insulating decorative plate can be realized.
2. The UHPC panel material is divided into the surface material and the back material, and the back material can adopt the raw material with much lower price and does not need pigment, so the cost of the production material can be greatly reduced.
3. The UHPC panel heat-insulation decorative plate not only has the advantages of the existing thin stone and ceramic tile heat-insulation decorative plate, but also has the advantages of a metal plate coated with paint and an inorganic non-metal plate heat-insulation decorative plate, and simultaneously overcomes the defects of the two existing heat-insulation decorative plates.
Drawings
FIG. 1 is a process flow for producing a UHPC panel heat-insulating decorative plate according to the invention, which is described in the embodiment 1 and the embodiment 2;
fig. 2 is a process flow for producing a UHPC panel thermal insulation decorative board according to embodiment 3 of the present invention.
Detailed Description
Example 1
Referring to fig. 1, the UHPC panel thermal insulation decorative board is produced and formed by the following method:
1. the UHPC panel heat-preservation decorative plate is formed by bonding and compounding a UHPC panel and a heat-preservation plate, the UHPC panel is made of UHPC materials, and the surface decoration is formed by three modes: firstly, adopting a template with a flat surface; secondly, two or more than two colors of fabrics are adopted, one of the fabrics is used as a ground color, and the rest fabrics are distributed in a dot or pattern; and thirdly, performing fine grinding or fine grinding polishing treatment on the decorative layer after demoulding.
2. The production and forming steps of the UHPC panel heat-insulation decorative plate are as follows:
(1) stirring the fabric and the backing material
And weighing and stirring the materials according to respective formulas of the fabric and the backing material, and stirring the materials into high-flow-state self-compacting slurry.
(2) Spraying release agent
Spraying a layer of thin and uniform water-based release agent on the template, and baking by adopting infrared rays to enable the release agent to be quickly formed into a film.
(3) Cloth fabric
Firstly, the fabric with colors distributed in a dot or pattern is sequentially arranged on the surface of a template by adopting an elastic coating device (an elastic coating machine designed and manufactured according to the existing manual color cement paste cylinder elastic coating device principle or a spraying machine which can spray the fabric in a dot mode by adopting a special spraying point spray gun) or an intelligent coating device (a plane intelligent coating machine designed and manufactured according to the existing concrete 3D printer principle), the fabric with colors distributed in a dot or pattern mode is continuously arranged for a proper time at the environmental temperature of 30-40 ℃ after being arranged, then a layer of ground color fabric with proper thickness is uniformly arranged on the template by adopting the spraying device or the spreading device, and the fabric is continuously arranged for a proper time at the environmental temperature of 30-40 ℃ after being arranged. When the spreading device is adopted to spread the fabric, vibration can be assisted to remove air bubbles in the fabric.
(4) Cloth backing material
And uniformly spreading the back material on the fabric by adopting a spreading device according to the thickness of the UHPC panel.
(5) Composite thermal insulation board
The heat-insulating board is pre-processed to be a matching board of the UHPC panel heat-insulating decorative board, interface mortar is sprayed on one surface of the heat-insulating board which is compounded and bonded, the heat-insulating boards are arranged and overlapped on the backing material, and proper pressure is applied to tightly attach the heat-insulating boards and the backing material.
(6) Steam curing
After the heat preservation plates are compounded, the templates are stacked and conveyed to a steam curing room for steam curing, and the steam curing process comprises the steps of standing, heating, keeping constant temperature and cooling. And demolding after steam curing.
(7) Physical treatment of decorative layers
And after demolding, carrying out fine grinding or fine grinding polishing treatment on the UHPC panel decorative layer. After treatment, the UHPC panels are cleaned and dried or blown dry.
(8) Protective film
And sticking a protective film on the surface of the UHPC panel.
(9) Cutting package
And cutting the molded UHPC panel heat-insulating decorative plate into plates with the edge length not more than 1220mm, or cutting according to the size of the actual engineering requirement, and packaging after cutting.
Example 2
Referring to fig. 1, the UHPC panel thermal insulation decorative board is produced and formed by the following method:
1. the UHPC panel heat-preservation decorative plate is formed by bonding and compounding a UHPC panel and a heat-preservation plate, the UHPC panel is made of UHPC materials, and the surface decoration is formed by three modes: adopting a template with a flat surface or a concave-convex shape on the surface; secondly, a fabric with one color is adopted, and one or more than one color sand is contained in the fabric; and thirdly, performing fine grinding/fine grinding polishing/sand blasting treatment on the decorative layer after demoulding to expose the color sand in the fabric.
2. The production and forming steps of the UHPC panel heat-insulation decorative plate are as follows:
(1) stirring the fabric and the backing material
And weighing and stirring the materials according to respective formulas of the fabric and the backing material, and stirring the materials into high-flow-state self-compacting slurry.
(2) Spraying release agent
Spraying a layer of thin and uniform water-based release agent on the template, and baking by adopting infrared rays to enable the release agent to be quickly formed into a film.
(3) Cloth fabric
A layer of fabric with proper thickness is uniformly distributed on the template by adopting a spraying device or a spreading device, and the fabric is continuously distributed for proper time at the ambient temperature of 30-40 ℃. When the spreading device is adopted to spread the fabric, vibration is assisted to remove air bubbles in the fabric.
(4) Cloth backing material
And uniformly spreading the back material on the fabric by adopting a spreading device according to the thickness of the UHPC panel.
(5) Composite thermal insulation board
The heat-insulating board is pre-processed to be a matching board of the UHPC panel heat-insulating decorative board, interface mortar is sprayed on one surface of the heat-insulating board which is compounded and bonded, the heat-insulating boards are arranged and overlapped on the backing material, and proper pressure is applied to tightly attach the heat-insulating boards and the backing material.
(6) Steam curing
After the heat preservation plates are compounded, the templates are stacked and conveyed to a steam curing room for steam curing, and the steam curing process comprises the steps of standing, heating, keeping constant temperature and cooling. And demolding after steam curing.
(7) Physical treatment of decorative layers
When the surface of the template is smooth, performing fine grinding/fine grinding polishing/sand blasting treatment on the decorative layer after demolding to expose the color sand in the fabric; when the surface of the template has the concave-convex shape, the sand blasting treatment is carried out on the decorative layer after the demoulding, and the color sand in the fabric is exposed. After treatment, the UHPC panels are cleaned and dried or blown dry.
(8) Applying protective films or spraying protective agents
And (3) adhering a protective film when the surface of the UHPC panel is a plane, and spraying an antifouling protective agent when the surface of the UHPC panel is a concave-convex modeling surface.
(9) Cutting package
And cutting the molded UHPC panel heat-insulating decorative plate into plates with the edge length not more than 1220mm, or cutting according to the size of the actual engineering requirement, and packaging after cutting.
Example 3
Referring to fig. 2, the UHPC panel thermal insulation decorative board is produced and formed by the following method:
1. the UHPC panel heat-preservation decorative plate is formed by bonding and compounding a UHPC panel and a heat-preservation plate, the UHPC panel is made of UHPC materials, and the surface decoration is formed by three modes: adopting a template with a flat surface or a concave-convex shape on the surface; secondly, only one material is used for coloring the material without dividing the surface material and the back material, or a proper amount of colored sand is added into the coloring material; thirdly, after demoulding, the surface of the UHPC panel is not treated physically or is treated by sand blasting, and color sand is exposed.
2. The production and forming steps of the UHPC panel heat-insulation decorative plate are as follows:
(1) material stirring
Weighing and stirring according to the formula of the UHPC panel material, and stirring to obtain the high-flow-state self-compacting slurry.
(2) Spraying release agent
Spraying a layer of thin and uniform water-based release agent on the template, and baking by adopting infrared rays to enable the release agent to be quickly formed into a film.
(3) Cloth material
And uniformly spreading the UHPC slurry on the surface of the template by adopting a spreading device according to the thickness of the UHPC panel.
(4) Composite thermal insulation board
The heat-insulating board is pre-processed to be a matching board of the UHPC panel heat-insulating decorative board, interface mortar is sprayed on one surface of the heat-insulating board which is compounded and bonded, the heat-insulating boards are arranged and overlapped on the backing material, and proper pressure is applied to tightly attach the heat-insulating boards and the backing material.
(5) Steam curing
After the heat preservation plates are compounded, the templates are stacked and conveyed to a steam curing room for steam curing, and the steam curing process comprises the steps of standing, heating, keeping constant temperature and cooling. And demolding after steam curing.
(6) Physical treatment of UHPC panel surface
When the surface of the UHPC panel is a clear water decorative surface, the surface is not treated by cleaning, and when the surface is a sand blasting surface, the surface is treated by sand blasting to expose color sand.
(7) Applying protective films or spraying protective agents
And (3) adhering a protective film when the surface of the UHPC panel is a plane, and spraying an antifouling protective agent when the surface of the UHPC panel is a concave-convex modeling surface.
(8) Cutting package
And cutting the molded UHPC panel heat-insulating decorative plate into plates with the edge length not more than 1220mm, or cutting according to the size of the actual engineering requirement, and packaging after cutting.
Claims (1)
1. A method for producing and forming a UHPC panel heat-insulation decorative plate is characterized by comprising the following steps:
(1) the UHPC panel heat-insulating decorative plate is formed by bonding and compounding an UHPC panel and a heat-insulating plate, wherein the UHPC panel is made of an UHPC material, and the surface decoration is formed by adopting a plurality of modes of template molding, fabric distribution and physical treatment on a decorative layer after demolding;
(2) the production and forming steps of the UHPC panel heat-insulation decorative plate are as follows:
stirring the fabric A and the backing material
Respectively weighing and stirring the materials according to respective formulas of the fabric and the backing material, and stirring the materials into high-flow-state self-compacting slurry; when the surface of the UHPC panel is a clear water decorative surface or the decorative effect is not influenced by the exposed fiber, the fabric is not needed;
b spraying or smearing release agent
Spraying or coating a layer of thin and uniform release agent on the template, and when the water-based release agent is adopted, baking or hot air blow-drying can be adopted to shorten the film forming time of the release agent;
c cloth fabric
According to the color and the pattern of the UHPC panel surface decoration, adopting a corresponding process to lay or sequentially lay the fabrics with one or more colors on the surface of the template to form a UHPC panel decoration layer; the fabric laying process comprises several processes of elastic coating, spraying, paving and intelligent coating; when the fabric of the former color is disturbed by the fabric arrangement or the back material arrangement of the latter color, the fabric of the former color can be continued for a proper time at the ambient temperature of 30-40 ℃ after the fabric of the former color is arranged;
d cloth backing material
Uniformly spreading the backing material on the fabric by adopting a spreading device according to the thickness of the UHPC panel to form a structural layer of the UHPC panel;
e composite thermal insulation board
The heat insulation board is pre-processed to be a matching board of a UHPC panel heat insulation decorative board, interface mortar is sprayed on one surface of the heat insulation board which is bonded in a compounding way, the heat insulation boards are arranged and overlapped on the backing material, and proper pressure is applied to tightly attach the heat insulation boards and the backing material;
f steam curing
After the heat preservation plates are compounded, the templates are stacked and conveyed to a steam curing room for steam curing, and the steam curing process comprises the steps of standing, heating, keeping constant temperature and cooling; demoulding after steam curing;
physical treatment of G decorative layer
After demoulding, the UHPC panel decorative layer is physically treated to achieve the decorative effect meeting the requirements; after the treatment, cleaning the UHPC panel and drying or blowing; when the surface of the UHPC panel is a clear water decorative surface, the surface is not treated;
h-paste protective film or spray protective agent
Adhering a protective film when the surface of the UHPC panel is a plane, and spraying an antifouling protective agent when the surface of the UHPC panel is a concave-convex surface;
i cutting package
And cutting the molded UHPC panel heat-insulating decorative plate into plates with the edge length not more than 1220mm, or cutting according to the size of the actual engineering requirement, and packaging after cutting.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114482540A (en) * | 2021-12-28 | 2022-05-13 | 福建建工建材科技开发有限公司 | Composite demolding process for UHPC (ultra high performance polycarbonate) clear water veneer |
CN114953110A (en) * | 2022-06-13 | 2022-08-30 | 史俊 | Method for manufacturing UHPC decorative plate |
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CN111236525A (en) * | 2020-03-10 | 2020-06-05 | 宁波科德建材有限公司 | Novel decorative heat-preservation and heat-insulation building block, wall structure and manufacturing method of building block |
CN213509327U (en) * | 2020-09-22 | 2021-06-22 | 虞新华 | Colored ultra-thin UHPC thermal insulation decorative composite board |
CN112643855A (en) * | 2020-12-25 | 2021-04-13 | 迪亚爱柯节能科技(南通)有限公司 | Cast-in-situ UHPC composite heat-insulation decorative composite board and manufacturing method thereof |
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