CN105034157A - Production system for energy-saving environment-friendly fiber cement building material and production method of production system - Google Patents
Production system for energy-saving environment-friendly fiber cement building material and production method of production system Download PDFInfo
- Publication number
- CN105034157A CN105034157A CN201510550602.9A CN201510550602A CN105034157A CN 105034157 A CN105034157 A CN 105034157A CN 201510550602 A CN201510550602 A CN 201510550602A CN 105034157 A CN105034157 A CN 105034157A
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- China
- Prior art keywords
- cement building
- building materials
- fibre cement
- production system
- energy
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/027—Feeding the moulding material in measured quantities from a container or silo by using a removable belt or conveyor transferring the moulding material to the moulding cavities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/29—Producing shaped prefabricated articles from the material by profiling or strickling the material in open moulds or on moulding surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0063—Control arrangements
- B28B17/0081—Process control
Abstract
The invention relates to the technical field of fiber cement building materials and discloses a production system for an energy-saving environment-friendly fiber cement building material and a production method of the production system. The production system comprises a conveying platform used for conveying the fiber cement building material, a feeding device, scraping devices, forming devices and a controller. The conveying platform conveys the manufactured fiber cement building material. In the conveying direction of the conveying platform, the feeding device, the scraping devices and the forming devices are sequentially arranged above the conveying platform. The controller is in communication with the conveying platform, the feeding device, the scraping devices and/or the forming devices. Through the adoption of the production system and the production method, an existing fiber cement building material is covered with a functional material. All the devices of the production system are used in cooperation with the controller and corresponding devices through coordination control of the controller and the arrangement of multiple sensors to form the production system, and production intelligence and automation are achieved.
Description
Technical field
The present invention relates to fibre cement building materials technology field, more specifically, relate to a kind of production system and production method thereof of energy-conserving and environment-protective fibre cement building materials.
Background technology
Fiber cement board (watt) take cement as Binder Materials, with fiber as filling the building material made of reinforcing material, it have intensity high, from advantages such as heavy and light, fire prevention, sound insulation value are good, be widely used in civilian with industrial building field at present.
The production technology of existing fiber cement board (watt) mainly contains to copy and follows the example of and slurry flowing process.Wherein copy that to follow the example of be taken on woollen blanket formed the thin bed of material of fibre cement by net wheel dewatering and filtering by the fibre cement slip of low concentration in net cage (being generally 5% ~ 10%), make some thin bed of materials through vacuum dehydration and form the certain thickness bed of material under the pressure effect of forming tube.Slurry flowing process is by the mixing of materials such as cement, fiber with certain ratio of mud, then through head box, slip is layered on woollen blanket equably, form the thin bed of material through multistage vacuum dehydration, forming tube is rolled into the material base of desired thickness, form plate (watt) through blanks and moulding and conserving.
Product prepared by the production system of existing fiber cement board (watt) and method only has single fiber water mud layer, and heat insulation and preservation effect is poor or lack surperficial decoration.
Summary of the invention
The object of the invention is to overcome deficiency of the prior art, provide a kind of production system of energy-conserving and environment-protective fibre cement building materials, described equipment can prepare the energy-conserving and environment-protective fibre cement building materials with lamination layer structure.
Another object of the present invention is to the production method of the production system that a kind of energy-conserving and environment-protective fibre cement building materials are provided.
Object of the present invention is achieved by the following technical programs:
A production system for energy-conserving and environment-protective fibre cement building materials, comprise the delivery platform of conveying fiber cement building material, for add materials on fibre cement building materials feeding device, material on smooth fibre cement building materials scraping device, for fibre cement building materials after smooth being processed into former, the controller of building materials shape; Along the throughput direction of described delivery platform, above described delivery platform, be provided with feeding device, scraping device and former successively; Described controller and delivery platform, feeding device, scraping device and/or former communicate to connect.
Production system of the present invention can be used in conjunction with original fibre cement building material production facility, after particularly can being connected to the curing system of fibre cement building materials, fibre cement building materials after maintenance are transferred to described delivery platform, again through following process, achieve the scheme of covering function material on existing fibre cement building materials.Each device of described production system, by the cooperation control of controller, forms a production system.
Described fibre cement building materials are selected from the product such as corrugated tile of fiber cement, fiber cement board.
Described material is the materials such as powder, pellet, slurry, as expanded and vitrified small ball, expanded and vitrified small ball cement slurry etc.
Further, described delivery platform is the platform being provided with conveyer belt and actuating unit, for conveying fiber cement building material.Described fibre cement building materials are the fibre cement building materials through curing kilns maintenance, or fibre cement building materials finished product etc.
Further, described controller is selected from computer, single-chip microcomputer, DCS and/or PLC etc.Preferably, described controller and delivery platform, feeding device and/or scraping device communicate to connect, and the operation of production control system realizes automation and intellectuality.
Further, described feeding device is provided with meter, and described meter is connected with controller.Preferably, described meter is selected from LOAD CELLS, photoelectric sensor, liquid level sensor, laser sensor etc.
In order to enable material as far as possible uniform spreading be sprinkled upon on fibre cement building materials, further, described feeding device is provided with on the direction vertical with throughput direction >=charging aperture of 2.Described feeding device is installed on directly over delivery platform, and material is spread across fibre cement building material surface by Action of Gravity Field paving.
Further, the charging aperture of described feeding device is provided with switch, and described switch is jettron or motor switch, and described switch is connected with controller.
In order to control and regulate the thickness of material on fibre cement building materials, further, described scraping device connects the lifting regulator regulating itself and fibre cement building material surface height, and described lifting regulator is connected with controller.Preferably, the position that strikes off of described scraping device is provided with wearing layer, and further preferably, the position that strikes off of described scraping device is provided with rubber layer, plastic layer etc.
Better striking off effect to obtain, making material flatness high, further, number >=2 of described scraping device; Along the throughput direction of described delivery platform, described scraping device distance reduces successively with fibre cement building material surface height, can progressively be struck off by material.
Further, be positioned at above described delivery platform and be provided with online flatness detector between two described scraping devices, described online flatness detector is connected with controller.Preferably, online flatness detector is selected from laser evenness detector.
Further, described former comprises support and scraper plate, and described scraper plate is perpendicular with throughput direction directly over delivery platform by Bracket setting; Described scraper plate be provided with the mating shapes of building materials scrape teeth portion.By described scraper plate, the material that paving is sprinkled upon fibre cement building materials is arranged, remove material unnecessary on building materials, finally make the surface uniform of fibre cement building materials cover one deck material.
In order to obtain good molding effect, make fibre cement building material surface uniform fold material, preferably, number >=1 of described former 9, is set in turn in directly over delivery platform.
Further, described production system also comprises the transfer device of fibre cement building materials.Described transfer device is used for fibre cement building materials to be transferred to next process.Preferably, transfer device is connected to the end of delivery platform, namely delivery platform away from one end.Described transfer device establishes suctorial device.
A production method for described energy-conserving and environment-protective fibre cement building materials, described production method comprises the following steps:
S1. fibre cement building materials fiber cement building material is placed on delivery platform, described controller controls delivery platform and runs;
S2. according to production technology needs, described controller controls the amount of material in feeding device according to the signal that meter detects;
S3., when fibre cement building materials are transported to below feeding device, described controller coordinate controls the speed of delivery platform and the charging rate of feeding device and feeding quantity, adds materials equably at fibre cement building material surface;
S4. described controller needs according to production technology and the signal of online flatness detector controls the height of each scraping device, the fibre cement building materials that surface adds materials successively by scraping device to obtain even curface;
S5. in S4, the fibre cement building materials of the smooth mistake of scraping device arrange through the teeth portion of scraping of described former again, obtain described energy-conserving and environment-protective fibre cement building materials.
Described production method can the energy-conserving and environment-protective fibre cement building materials of production MULTILAYER COMPOSITE.
Compared with prior art, the present invention has following beneficial effect:
Production system of the present invention and production method combine the character of fibre cement building materials, realize the scheme of covering function material on existing fibre cement building materials.Each device of described production system by the cooperation control of controller, and is provided with multiple sensor, coordinates, form a production system with controller and related device, can effective production control technique, realizes the intellectuality of producing and automation.
The fibre cement building materials that production system of the present invention is produced can adopt asbestos-free formula, environment friendly and pollution-free, then heat preserving and insulating material, fire proofing, finishing material etc. in compound, obtain the effects such as energy-conserving and environment-protective.
Accompanying drawing explanation
Fig. 1 is the structural representation of the production system of described energy-conserving and environment-protective fibre cement building materials;
Fig. 2 is the structural representation of described feeding device;
Fig. 3 is the structural representation of described former.
Detailed description of the invention
Below in conjunction with detailed description of the invention, the present invention is further illustrated.Wherein, accompanying drawing only for exemplary illustration, expression be only schematic diagram, but not pictorial diagram, can not be interpreted as the restriction to this patent; In order to better embodiments of the invention are described, some parts of accompanying drawing have omission, zoom in or out, and do not represent the size of actual product; For a person skilled in the art, in accompanying drawing, some known features and explanation thereof may be omitted is understandable.
Embodiment 1
As shown in Figures 1 to 3, the present embodiment is to generate corrugated tile of fiber cement.A production system for energy-conserving and environment-protective corrugated tile of fiber cement, comprise the delivery platform 2 of conveying fiber cement ripple watt, for add materials on corrugated tile of fiber cement feeding device 3, material on smooth corrugated tile of fiber cement scraping device 4, for corrugated tile of fiber cement after smooth being processed into former 9, the controller 5 of ripple watt shape; Along the throughput direction of delivery platform 2, above delivery platform 2, be provided with feeding device 3, scraping device 4 and former 9 successively; Controller 5 and delivery platform 2, feeding device 3, scraping device 4 and former 9 communicate to connect.
This enforcement can after the curing kilns system of original fibre cement production of construction materials on add the devices such as delivery platform 2, feeding device 3, scraping device 4, former 9 and controller 5, achieve the scheme covering one or more layers function material on existing fibre cement building materials.Each device of production system, by the cooperation control of controller, forms a production system.
In this enforcement, addible material is the materials such as powder, pellet, slurry, as expanded and vitrified small ball, expanded and vitrified small ball cement slurry etc.Delivery platform 2 for being provided with the platform of conveyer belt and actuating unit, for conveying fiber cement ripple watt.。Controller 5 is selected from computer, single-chip microcomputer, DCS and/or PLC etc.
Feeding device 3 is provided with meter 31, and meter 31 is connected with controller 5.Meter is selected from LOAD CELLS, photoelectric sensor, liquid level sensor, laser sensor etc.
In order to enable material as far as possible uniform spreading be sprinkled upon on corrugated tile of fiber cement, feeding device 3 is provided with the charging aperture 32 of 3 on the direction vertical with throughput direction.Feeding device 3 is installed on directly over delivery platform 2, and material is spread across corrugated tile of fiber cement surface by Action of Gravity Field paving.
The charging aperture 32 of feeding device 3 is provided with switch, and switch is jettron or motor switch, and switch is connected with controller 5.
In order to control and regulate the thickness of material on corrugated tile of fiber cement, scraping device 4 connects the lifting regulator 41 regulating itself and corrugated tile of fiber cement apparent height, and lifting regulator 41 is connected with controller 5.The position that strikes off of scraping device 4 is provided with wearing layer, and the position that strikes off of scraping device is provided with rubber layer, plastic layer etc.
Better striking off effect to obtain, making material flatness high, the number of scraping device 42; Along the throughput direction of delivery platform 2, scraping device 4 distance reduces successively with corrugated tile of fiber cement apparent height, can progressively be struck off by material.
Be positioned at above delivery platform 2 and be provided with online flatness detector 6 between two scraping devices 4, online flatness detector 6 is connected with controller 5.Online flatness detector 6 is laser evenness detector.
Production system also comprises the transfer device 7 of corrugated tile of fiber cement.Transfer device 7 is for being transferred to next process by corrugated tile of fiber cement.Transfer device 7 is connected to the end of delivery platform 2, namely delivery platform away from one end.Transfer device 7 is provided with the device inhaling embryo sucker.
Former 9 comprises support 91 and scraper plate 92, and scraper plate 92 to be arranged at directly over delivery platform 2 by support 91 and perpendicular with throughput direction.Scraper plate 92 be provided with match with the waveform of ripple watt scrape teeth portion 93.By described scraper plate 92, the material that paving is sprinkled upon corrugated tile of fiber cement is arranged, remove ripple watt upper unnecessary material, finally make the surface uniform of corrugated tile of fiber cement cover one deck material.
The number being provided with former 9 in the present embodiment is 2, is set in turn in directly over delivery platform 2.
The production method of the energy-conserving and environment-protective corrugated tile of fiber cement of this enforcement, comprises the following steps:
S1. corrugated tile of fiber cement is placed on delivery platform 2, controller 5 controls delivery platform 2 and runs;
S2. according to production technology needs, controller 5 detects the amount of material in the signal control feeding device 3 of 31 according to meter;
S3., when corrugated tile of fiber cement is transported to below feeding device 3, the speed of controller 5 cooperation control delivery platform 2 and the charging rate of feeding device 3 and feeding quantity, uniformly add materials at corrugated tile of fiber cement;
S4. controller 5 needs according to production technology and the signal of online flatness detector 6 controls the height of each scraping device 4, the corrugated tile of fiber cement that surface adds materials successively by scraping device 4 to obtain even curface;
S5. in S4, the corrugated tile of fiber cement of the smooth mistake of scraping device 4 arranges through the teeth portion of scraping of described former again, obtains described energy-conserving and environment-protective corrugated tile of fiber cement.
Obviously, above-described embodiment is only for technical scheme example of the present invention is clearly described, and is not the restriction to embodiments of the present invention.For those of ordinary skill in the field, can also make other changes in different forms on the basis of the above description.All any amendments done within the spirit and principles in the present invention, equivalent to replace and improvement etc., within the protection domain that all should be included in the claims in the present invention.
Claims (10)
1. the production system of energy-conserving and environment-protective fibre cement building materials, it is characterized in that, comprise the delivery platform of conveying fiber cement building material, for add materials on fibre cement building materials feeding device, material on smooth fibre cement building materials scraping device, for fibre cement building materials after smooth being processed into former, the controller of respective shapes; Along the throughput direction of described delivery platform, above described delivery platform, be provided with feeding device, scraping device, former successively; Described controller and delivery platform, feeding device, scraping device and/or former communicate to connect.
2. the production system of energy-conserving and environment-protective fibre cement building materials according to claim 1, it is characterized in that, described feeding device is provided with meter, and described meter is connected with controller.
3. the production system of energy-conserving and environment-protective fibre cement building materials according to claim 2, is characterized in that, described feeding device is provided with on the direction vertical with throughput direction >=and the charging aperture of 2.
4. the production system of energy-conserving and environment-protective fibre cement building materials according to claim 3, it is characterized in that, described charging aperture is provided with switch, and described switch is jettron or motor switch, and described switch is connected with controller.
5. the production system of energy-conserving and environment-protective fibre cement building materials according to claim 1, is characterized in that, described scraping device connects the lifting regulator regulating itself and fibre cement building material surface height, and described lifting regulator is connected with controller.
6. the production system of energy-conserving and environment-protective fibre cement building materials according to claim 5, is characterized in that, number >=2 of described scraping device; Along the throughput direction of described delivery platform, described scraping device distance reduces successively with fibre cement building material surface height.
7. the production system of energy-conserving and environment-protective fibre cement building materials according to claim 6, it is characterized in that, be positioned at above described delivery platform and be provided with online flatness detector between two described scraping devices, described online flatness detector is connected with controller.
8. the production system of energy-conserving and environment-protective fibre cement building materials according to claim 1, it is characterized in that, described production system also comprises the transfer device of fibre cement building materials, and described transfer device is connected to the end of delivery platform.
9. the production system of energy-conserving and environment-protective fibre cement building materials according to claim 1 ~ 8 any one, it is characterized in that, described former comprises support and scraper plate, and described scraper plate is perpendicular with throughput direction directly over delivery platform by Bracket setting; Described scraper plate be provided with the mating shapes of building materials scrape teeth portion.
10. a production method for energy-conserving and environment-protective fibre cement building materials described in claim 9, it is characterized in that, described production method comprises the following steps:
S1. fibre cement building materials are placed on delivery platform, described controller controls delivery platform and runs;
S2. according to production technology needs, described controller controls the amount of material in feeding device according to the signal that meter detects;
S3., when fibre cement building materials are transported to below feeding device, described controller coordinate controls the speed of delivery platform and the charging rate of feeding device and feeding quantity, adds materials equably at fibre cement building material surface;
S4. described controller needs according to production technology and the signal of online flatness detector controls the height of each scraping device, the fibre cement building materials that surface adds materials successively by scraping device to obtain even curface;
S5. in S4, the fibre cement building materials of the smooth mistake of scraping device arrange through the teeth portion of scraping of described former again, obtain described energy-conserving and environment-protective fibre cement building materials.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510550602.9A CN105034157B (en) | 2015-09-01 | 2015-09-01 | A kind of production system and its production method of energy-conserving and environment-protective fibre cement building materials |
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| CN201510550602.9A CN105034157B (en) | 2015-09-01 | 2015-09-01 | A kind of production system and its production method of energy-conserving and environment-protective fibre cement building materials |
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| CN105034157A true CN105034157A (en) | 2015-11-11 |
| CN105034157B CN105034157B (en) | 2017-10-27 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106738198A (en) * | 2016-12-21 | 2017-05-31 | 中材株洲虹波有限公司 | A kind of production system and its production method of fibre cement pipeline |
| CN107702956A (en) * | 2017-08-29 | 2018-02-16 | 江苏诺路桥工程检测有限公司 | A kind of intelligent moulding sample-preparing system and method |
| CN109109130A (en) * | 2018-09-30 | 2019-01-01 | 君恒咨询有限公司 | A kind of building prefabrication module flattening device |
| CN111300594A (en) * | 2020-03-12 | 2020-06-19 | 李江平 | Quick material loading of manhole cover circle mould production pushes away paper-back edition and puts |
| CN114654561A (en) * | 2022-03-14 | 2022-06-24 | 韦龙 | Fiber-reinforced gypsum board fiber uniform laying forming equipment |
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| CN204977000U (en) * | 2015-09-01 | 2016-01-20 | 中材株洲虹波有限公司 | Production system of energy -concerving and environment -protective fiber cement building materials |
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| CN106738198A (en) * | 2016-12-21 | 2017-05-31 | 中材株洲虹波有限公司 | A kind of production system and its production method of fibre cement pipeline |
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| CN109109130B (en) * | 2018-09-30 | 2020-06-02 | 广东博智林机器人有限公司 | Building prefabricated module levels device |
| CN111300594A (en) * | 2020-03-12 | 2020-06-19 | 李江平 | Quick material loading of manhole cover circle mould production pushes away paper-back edition and puts |
| CN114654561A (en) * | 2022-03-14 | 2022-06-24 | 韦龙 | Fiber-reinforced gypsum board fiber uniform laying forming equipment |
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| CN105034157B (en) | 2017-10-27 |
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Granted publication date: 20171027 Termination date: 20190901 |