CN106541492A - A kind of material distributing machine and the processing method with the material distributing machine of soft artificial stone - Google Patents
A kind of material distributing machine and the processing method with the material distributing machine of soft artificial stone Download PDFInfo
- Publication number
- CN106541492A CN106541492A CN201510605385.9A CN201510605385A CN106541492A CN 106541492 A CN106541492 A CN 106541492A CN 201510605385 A CN201510605385 A CN 201510605385A CN 106541492 A CN106541492 A CN 106541492A
- Authority
- CN
- China
- Prior art keywords
- artificial stone
- stone
- powder
- soft artificial
- material distributing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/027—Feeding the moulding material in measured quantities from a container or silo by using a removable belt or conveyor transferring the moulding material to the moulding cavities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/04—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
- B28B11/048—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers by spraying or projecting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/12—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein one or more rollers exert pressure on the material
- B28B3/126—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein one or more rollers exert pressure on the material on material passing directly between the co-operating rollers
Abstract
The present invention relates to the material distributing machine and the processing method with the material distributing machine of a kind of soft artificial stone, material distributing machine includes：One group of roll die, cloth pallet, described cloth pallet are distributing belt wheel.A kind of processing method of soft artificial stone：Including：The dispensing of soft artificial stone is formed, the dispensing of the soft artificial stone includes color ore powder and binding agent, and weight percent composition is：Color ore powder 55-75%, binding agent account for 15-30%；（1）Select the color ore powder of at least two different colours；（2）The cloth rolling in material distributing machine；（3）Spray transparent lacquer type organic coating after rolling again, shape, cut after cooling soft artificial stone's product.Soft artificial stone's color that the present invention is produced is various, with certain flexibility, can bend, and can bend and be arranged on building wall, reduce the gap of connection, save material, considerably reduce cost in construction.
Description
Technical field
The present invention relates to artificial stone, relates more specifically to the material distributing machine and the processing method with the material distributing machine of a kind of soft artificial stone.
Background technology
Artificial stone refers to made stone material.But the artificial stone of current technology is big due to material thickness, it is impossible to bend, this wall decoration just to cylinder or curved surface brings difficulty, as the special artificial stone plate with radian customized of degree of crook needed by metope or cylinder can not be bent, cost of manufacture is high, and seam is more, and difficulty of construction is big.
The content of the invention
It is an object of the invention to provide the material distributing machine and the processing method with the material distributing machine of a kind of soft artificial stone, can produce artificial stone that is thin and can bending, solving the problems, such as hardly possible of constructing high cost, seam more.
The technical scheme is that：
A kind of material distributing machine of soft artificial stone, including：One group of roll die, cloth pallet, guide wheel, spray equipment and multiple cloth buckets, described cloth pallet is distributing belt wheel, same plane is in the rolling surface of one group of roll die in the upper plane of distributing belt wheel, in the upper plane of distributing belt wheel, bottom lining layer is provided with the rolling surface of roll die.
A kind of processing method of soft artificial stone：It is characterized in that including：
The dispensing of soft artificial stone is formed, the dispensing of the soft artificial stone includes color ore powder and binding agent, and weight percent composition is：Color ore powder 55-75%, binding agent account for 15-30%；
（1）Select the color ore powder of at least two different colours, every kind of color ore powder weight percent composition is all 55-75%, every kind of color ore powder all adds the 15-30% binding agents for accounting for this kind of color ore powder percentage by weight to be uniformly mixed, and is respectively put in the cloth bucket of material distributing machine；
（2）The cloth rolling in material distributing machine, by step（1）On bottom lining layer of the selected color ore powder cloth for stirring in distributing belt, material distributing machine cloth, roll die is synchronous on one side to be rolled, mold temperature 180-350 degree Celsius, pressure 5kg/cm -10kg/cm, rolling transmission speed extrude thickness 0.5-2.5 millimeters at 1-3 m/min；
（3）Spray transparent lacquer type organic coating after rolling again, shape, cut after cooling soft artificial stone's product.
Described color ore powder includes：Bloodstone stone powder, vanadinite stone powder, limonite stone powder, magnetic iron ore stone powder, chessy copper stone powder, green mud stone powder；
The bottom lining layer of described stone material can be arranged as required to cotton or plank.
Described binding agent is transparent filler 10-20%, silicone acrylic emulsion 45-70%, thermohardening type denture base resin 5-15% stirring is mixed.
The top stone roll of described roll die is provided with convex-concave bag.
Described color ore powder is referred to：Bloodstone stone powder, vanadinite stone powder, limonite stone powder, magnetic iron ore stone powder, chessy copper stone powder, green mud stone powder, as these rocks have the color of respective uniqueness, just become color ore powder after being processed into powder.Wherein mudstone is originated on the Gobi desert of Xinjiang and river shoal.Mudstone is made up of argillaceous rocks, the hard close exquisiteness of quality, is come in every shape, and has a shades of colour, but green is more, and it is exactly green mud stone powder this mudstone to be crushed and makes powder.
Transparent filler is:For cristobalite powder.
Thermohardening type denture base resin, main component are the homopolymerization powder or copolymerization powder of methyl methacrylate.Dental base acrylic resin powder is the principal element for determining denture base resin performance.Methyl methacrylate homopolymerization powder：It is made up of MMA Jing suspension polymerisations, is water white tiny pearl, and more than 80 mesh, its mean molecule quantity is generally 300,000～400,000 to granularity.Polymer powder is very stable at normal temperatures, and more than 130 DEG C can carry out thermoplastic processing, and it is MMA that 180～190 DEG C start depolymerization.
Material distributing machine used is special material distributing machine, including：One group of roll die, a set of distributing belt wheel, guide wheel, spray equipment and multiple cloth buckets, roll die are made up of two up and down supporting rollers per group, are provided with heater in roller, and mean level is to being set up in parallel one group of roll die of composition more than two；The initiating terminal of roll die is provided with a set of distributing belt wheel, is in same plane with the rolling surface of one group of roll die, is provided with bottom lining layer with the rolling surface of roll die on distributing belt wheel in the upper side of distributing belt wheel.The end of roll die is provided with the spray equipment of the transparent lacquer type organic coating of spray, roll forming artificial slabstone, while spraying, entirely produces one-shot forming；Cloth bucket typically arranges 3-6, can move left and right cloth respectively.
Beneficial effects of the present invention：Due to containing various color ore powder in dispensing, therefore the soft artificial stone's color produced is various, can produce coloury various soft artificial stone's plates according to the difference of cloth；As sheet material wall is thin, with certain flexibility, can bend, can bend in construction and be arranged on building wall, can be cut according to the flexible in size of wall, reduce the gap of connection, save material, considerably reduce cost.
Description of the drawings
Fig. 1 is material distributing machine schematic diagram of the present invention.
Specific embodiment
Embodiment 1：
A kind of material distributing machine of soft artificial stone, including：One group of roll die 1, a set of distributing belt wheel 5, guide wheel 6, spray equipment 8 and multiple cloth buckets 2, roll die often covers and is made up of two supporting up and down rollers, heater is provided with roller, level constitutes one group of roll die to being set up in parallel more than two sets, the upper wheel 11 of most a set of roll die of front side is provided with convex-concave bag, the thickness of the upper and lower gap pressure slabstone to control of one group of roll die scalable；The initiating terminal of roll die（Part after i.e.）A set of distributing belt wheel is provided with, and in the upper side of distributing belt wheel, same plane is in the rolling surface of one group of roll die（The plane of the artificial slabstone 7 pressed）, bottom lining layer 3 is provided with the rolling surface of roll die on distributing belt wheel, bottom lining layer is located at below pressed artificial slabstone 7, and bottom lining layer 3 is located on end liner blowing wheel 4.The end of roll die is provided with the spray equipment 8 of the transparent lacquer type organic coating of spray, roll forming artificial slabstone, while spraying, entirely produces one-shot forming；Cloth bucket typically arranges 3-6, can move left and right cloth respectively.Distributing belt conveying direction and the direction of arrow in rolling direct of travel such as figure.
A kind of processing method of soft artificial stone：Including：
The dispensing of soft artificial stone is formed, the dispensing of the soft artificial stone includes color ore powder and binding agent, and weight percent composition is：Color ore powder 73%, binding agent accounts for 27%；
（1）Bloodstone stone powder, vanadinite stone powder are used according to the above ratio, bloodstone stone powder is uniformly mixed with 27% binding agent of bloodstone stone powder is accounted for, vanadinite stone powder is uniformly mixed with 27% binding agent of vanadinite stone powder is accounted for, and every kind of color ore powder for stirring is respectively put in the cloth bucket of material distributing machine；
（2）The cloth rolling in material distributing machine, by step（1）On bottom lining layer of the selected color ore powder cloth for stirring in distributing belt, material distributing machine cloth roll die is synchronous on one side to be rolled, 250 degrees Celsius of mold temperature, pressure 7kg/cm, and rolling transmission speed is at 2 ms/min（The speed of the soft artificial stone's walking for being rolled）, extrude 2 millimeters of thickness；
（3）Spray transparent lacquer type organic coating after rolling again, shape, cut after cooling soft artificial stone's product.
Embodiment 2：
A kind of processing method of soft artificial stone：Including：
The dispensing of soft artificial stone is formed, the dispensing of the soft artificial stone includes color ore powder and binding agent, and percent composition is：Color ore powder 71%, binding agent accounts for 29%；
（1）Chessy copper stone powder, green mud stone powder are used according to the above ratio, chessy copper stone powder is uniformly mixed with 29% binding agent of chessy copper stone powder is accounted for, green mud stone powder is uniformly mixed with 29% binding agent of green mud stone powder is accounted for, and every kind of color ore powder for stirring is respectively put in the cloth bucket of material distributing machine；
（2）The cloth rolling in material distributing machine, by step（1）On bottom lining layer of the selected color ore powder cloth for stirring in distributing belt, material distributing machine cloth roll die is synchronous on one side to be rolled, 230 degrees Celsius of mold temperature, pressure 8kg/cm, and rolling transmission speed is at 2.3 ms/min（The speed of the soft artificial stone's walking for being rolled）, extrude 2.2 millimeters of thickness；
（3）Spray transparent lacquer type organic coating after rolling again, shape, cut after cooling soft artificial stone's product.
Color ore powder includes various mineral powders, these mineral powders all carry different colors, different color ore powder are selected as basic material according to the demand of color, artificial stone's plate of same color, select two of which or two or more color ore powder to make as dispensing, mixed with binding agent respectively, respectively obtain the compound without color, have selected several compounds and just obtained several compounds, then be individually placed in different hoppers, carry out cloth hot pressing by these compounds.
Claims (6)
1. a kind of material distributing machine of soft artificial stone, including：One group of roll die（1）, cloth pallet, guide wheel（6）, spray equipment（8）With multiple cloth buckets（2）, it is characterised in that：Described cloth pallet is distributing belt wheel, is in same plane with the rolling surface of one group of roll die, is provided with bottom lining layer with the rolling surface of roll die in the upper plane of distributing belt wheel in the upper plane of distributing belt wheel（3）.
2. a kind of processing method of soft artificial stone：It is characterized in that including：
The dispensing of soft artificial stone is formed, the dispensing of the soft artificial stone includes color ore powder and binding agent, and weight percent composition is：Color ore powder 55-75%, binding agent account for 15-30%；
（1）Select the color ore powder of at least two different colours, every kind of color ore powder weight percent composition is all 55-75%, every kind of color ore powder all adds the 15-30% binding agents for accounting for this kind of color ore powder percentage by weight to be uniformly mixed, and is respectively put in the cloth bucket of material distributing machine；
（2）The cloth rolling in material distributing machine, by step（1）On bottom lining layer of the selected color ore powder cloth for stirring in distributing belt, material distributing machine cloth, roll die is synchronous on one side to be rolled, mold temperature 180-350 degree Celsius, pressure 5kg/cm -10kg/cm, rolling transmission speed extrude thickness 0.5-2.5 millimeters at 1-3 m/min；
（3）Spray transparent lacquer type organic coating after rolling again, shape, cut after cooling soft artificial stone's product.
3. the processing method of a kind of soft artificial stone according to claim 2, it is characterised in that：Described color ore powder includes：Bloodstone stone powder, vanadinite stone powder, limonite stone powder, magnetic iron ore stone powder, chessy copper stone powder, green mud stone powder.
4. the processing method of a kind of soft artificial stone according to claim 2, it is characterised in that：The bottom lining layer of described stone material can be arranged as required to cotton or plank.
5. the processing method of a kind of soft artificial stone according to claim 2, it is characterised in that：Described binding agent is transparent filler 10-20%, silicone acrylic emulsion 45-70%, thermohardening type denture base resin 5-15% stirring is mixed.
6. the processing method of a kind of soft artificial stone according to claim 2, it is characterised in that：The top stone roll of described roll die is provided with convex-concave bag.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510605385.9A CN106541492A (en) | 2015-09-22 | 2015-09-22 | A kind of material distributing machine and the processing method with the material distributing machine of soft artificial stone |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510605385.9A CN106541492A (en) | 2015-09-22 | 2015-09-22 | A kind of material distributing machine and the processing method with the material distributing machine of soft artificial stone |
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| Publication Number | Publication Date |
|---|---|
| CN106541492A true CN106541492A (en) | 2017-03-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510605385.9A Pending CN106541492A (en) | 2015-09-22 | 2015-09-22 | A kind of material distributing machine and the processing method with the material distributing machine of soft artificial stone |
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| CN (1) | CN106541492A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112341102A (en) * | 2020-12-04 | 2021-02-09 | 安阳金方冶金有限公司 | Method for preparing artificial bluestone by utilizing refined manganese slag and artificial bluestone forming production line |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0475302A1 (en) * | 1990-09-10 | 1992-03-18 | Manville Corporation | Lightweight building material board |
| CN203125688U (en) * | 2013-01-28 | 2013-08-14 | 佛山市科达石材机械有限公司 | Material distributing device for artificial stone design-and-color product |
| CN203600399U (en) * | 2013-12-17 | 2014-05-21 | 佛山市荣冠玻璃建材有限公司 | Artificial stone distributing machine |
| CN103821305A (en) * | 2014-01-13 | 2014-05-28 | 东营瑞源特种建筑材料有限公司 | Antipollution wall flexible stone decorating material and production method thereof |
| CN103819135A (en) * | 2013-12-31 | 2014-05-28 | 武汉武新新型建材有限公司 | Artificial stone and production process thereof |
-
2015
- 2015-09-22 CN CN201510605385.9A patent/CN106541492A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0475302A1 (en) * | 1990-09-10 | 1992-03-18 | Manville Corporation | Lightweight building material board |
| CN203125688U (en) * | 2013-01-28 | 2013-08-14 | 佛山市科达石材机械有限公司 | Material distributing device for artificial stone design-and-color product |
| CN203600399U (en) * | 2013-12-17 | 2014-05-21 | 佛山市荣冠玻璃建材有限公司 | Artificial stone distributing machine |
| CN103819135A (en) * | 2013-12-31 | 2014-05-28 | 武汉武新新型建材有限公司 | Artificial stone and production process thereof |
| CN103821305A (en) * | 2014-01-13 | 2014-05-28 | 东营瑞源特种建筑材料有限公司 | Antipollution wall flexible stone decorating material and production method thereof |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112341102A (en) * | 2020-12-04 | 2021-02-09 | 安阳金方冶金有限公司 | Method for preparing artificial bluestone by utilizing refined manganese slag and artificial bluestone forming production line |
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Application publication date: 20170329 |