CN103821229A - Rapid assembly type integrated house and installation method - Google Patents

Rapid assembly type integrated house and installation method Download PDF

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Publication number
CN103821229A
CN103821229A CN201410066325.XA CN201410066325A CN103821229A CN 103821229 A CN103821229 A CN 103821229A CN 201410066325 A CN201410066325 A CN 201410066325A CN 103821229 A CN103821229 A CN 103821229A
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wallboard
floor
house
roof panel
basis
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CN103821229B (en
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侯和涛
周健
孙燕飞
吕忠珑
刘海宁
李晶晶
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Shandong Baiku Education Technology Co ltd
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Shandong University
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Abstract

本发明涉及一种快速装配式集成化房屋及安装方法,房屋由预制的标准化基础、墙板、楼板、屋面板、门、窗、楼梯装配成整体。基础、墙板、楼板、屋面板在开间方向上尺寸一致;基础、墙板、楼板与屋面板的尺寸以300mm基本模数,采用0.6m~6m等尺寸,或按照房间尺寸定制;基础、墙板、楼板与屋面板上设置预埋连接件,通过L型钢连接件-销栓节点进行连接,墙板板缝位置处通过平板形连接板-销栓节点连接;房屋的结构体系为半刚接混凝土板式结构体系。本发明取代了传统的砖混结构的砖瓦材料及现浇混凝土结构,减少了工地模板用量,大大减少了脚手架工作量;节点安装方便快捷,生产效率大幅提高,降低工程造价。装配后的房屋稳定性好,安全可靠,舒适度高。

The invention relates to a rapidly assembled integrated house and an installation method. The house is assembled into a whole from a prefabricated standardized foundation, wall boards, floor boards, roof boards, doors, windows and stairs. The dimensions of the foundation, wall panels, floor slabs, and roof panels are consistent in the direction of the bay; the dimensions of the foundation, wall panels, floor slabs, and roof panels are based on a basic modulus of 300mm, and the dimensions are 0.6m to 6m, or customized according to the size of the room; the foundation, wall panels Pre-embedded connectors are set on the slab, floor slab and roof slab, which are connected through L-shaped steel connectors-pin bolt joints, and the joints of wall panels are connected through flat-shaped connecting plate-pin bolt nodes; the structural system of the house is semi-rigid Concrete slab structural system. The invention replaces the brick and tile materials and cast-in-situ concrete structure of the traditional brick-concrete structure, reduces the amount of formwork on the construction site, and greatly reduces the workload of scaffolding; the installation of nodes is convenient and quick, the production efficiency is greatly improved, and the construction cost is reduced. The assembled house has good stability, safety, reliability and high comfort.

Description

A kind of integrated house of quick assembled type and mounting method
Technical field
The present invention relates to the integrated house of a kind of quick assembled type and mounting method, be specifically related to a kind of board-like structural building of standardization semi-rigid joint concrete that adopts factory-made component, site assembly to form.
Background technology
At present, construction board house is a kind of take light steel as skeleton, take chromatic steel sandwich plate as cladding, carry out Spatial Coupling with standard module, member with bolts and form movable plank house, can carry out quickly and easily assembly and disassembly, but its thermal insulation, sound insulation, fire resistance are poor, comfort level is low, easily produces building waste after dismounting.
Container trailer room is a kind of novel temporary building, and convenient disassembly is quick, and need not build that ground, environment protecting are good, long service life, recoverable, but its cost of transportation is high, usage space is limited.
Lightgage steel joist assembling house is all skeletons and the support that forms house with lightweight steel, as light gauge cold-formed steel shape house and web steel structural building, and can site assembly, easy for installation, but operation is more, and its cost is higher, is applicable to low layer villa or high-grade house.
I.e. " the prefabricated assembled concrete structure " of the PC of Wanke, is take precast unit as main member, through assembling, connect, and the cast-in-place and concrete structure that forms of bound fraction.But ordinary concrete construction weight is large, transportation and installation process are more difficult, the processing complexity of bean column node, and high expensive, and its prefabrication and assembly construction rate is not generally higher than 65%.
Long-range house Industrial Co., Ltd the 5th generation integrated house in structural system, adopt superposed floor cast-in-place shear wall structure system, space enclosing structure adopts exterior wall cladding, prefabrication and assembly construction rate reaches 85%, and thermal insulation, sound insulation, fire resistance are good, but the turnover that can not repeatedly circulate.
Summary of the invention
The invention provides the integrated house of a kind of quick assembled type and mounting method, adopt prefabricate the standardized house member, the turnover that can repeatedly circulate, thermal insulation, sound insulation, fire resistance are good, and comfort level is high, easy accessibility, cost performance is high.
The technical solution adopted for the present invention to solve the technical problems is:
The integrated house of a kind of quick assembled type, comprises prefabricate the standardized house member: basis, wallboard, floor, roof panel, door, window, stair etc., described house is assembled into entirety by described the standardized house member.The structural system in described house is the board-like structural system of semi-rigid joint concrete; The consistent size in standard width of a room in an old-style house direction such as described basis, wallboard, floor, roof panel, guarantees clear and definite force transferring structure; The size of described basis, wallboard, floor and roof panel can, with 300mm basic module, adopt 0.6m~6m equidimension, also can customize according to room-sized; On described basis, wallboard, floor and roof panel, built-in connection is set, connects by L-type steel fastener-pin joint, wall panels seam position connects by plate shaped junction plate-pin joint; Described wallboard adopts steel wire truss concrete composite wallboard, and floor, roof panel adopt steel wire truss concrete slab or profiling steel plate-bamboo offset plate compoboard; Described floor is chosen as corridor, and roof panel is chosen as cornicing, at the bottom of the floor chosen, roof panel and oblique steel supporting member is set between wallboard; Described stair are outdoor attached steel stair or precast concrete stair.
Another preferred embodiment of the present invention is: described wallboard, roof panel all adopt groove and tognue type seam in level and vertically, and adopt caulking material and packing material to carry out anti-drain process.
Another preferred embodiment of the present invention is: wallboard comprises inner wall panel and side fascia, is with turning, with the band turning, basis of side fascia corresponding position when described side fascia is used for room corner.
Another preferred embodiment of the present invention is: wallboard comprises inner wall panel and side fascia, and described side fascia is reserved with window hole, the door opening of design size.
Another preferred embodiment of the present invention is: described wall panels seam position arranges built-in connection, by dull and stereotyped junction plate, bolt with built-in connection to be connected two blocks of wallboards.
Another preferred embodiment of the present invention is: described wallboard arranges pre-buried hanging piece device on vertical top, the node apparatus of pre-buried lateral support outside wallboard, and basis, floor, roof panel, at its end face built-in hanger device, are convenient to site operation.
The present invention also provides the mounting method in the integrated house of a kind of quick assembled type: the erection sequence of described house component is basic for placing, basis is connected with wallboard, wallboard is connected with roof panel with floor, wallboard, disposable plates seam.First according to actual place size and instructions for use, carry out the design in house, and further described house component is carried out to Deepen Design, be convenient to the standardized production of factory.When plant produced, need carry out according to designed drawing prefabricatedly, the node apparatus of built-in connection, hanging piece device, wallboard lateral support etc. is set on described house component according to designing requirement.When on-the-spot installation, first lift basis, location, then according to the board-like frame structure system in this house, wallboard, the floor (roof panel) of each Pin is installed respectively, form stable structure system, be also convenient to recycling of wallboard lateral support.When installation, first lift wallboard, wallboard bottom is connected with basis, and the fixing wallboard of lateral support is set, then lift the floor (roof panel) that wallboard is corresponding therewith, be connected with wallboard.After integral installation completes, need carry out the correction of size and direction, reaching after requirement can disposable plates seam, lay roof waterproof coiled material, and mounting door-window, outdoor staircase, corridor railing, carry out the simple and easy finishing work in later stage.Specifically comprise:
One, the installation on basis:
Unwrapping wire location, place, carries out leveling and the ground processing of substrate, to meet bearing capacity of foundation soil and settlement request, then carries out basic lifting according to the foundation arrangement drawing of design drawing and places.Basis deploys, and can pre-connection be carried out in basis and L-type steel fastener and the basis of the node of wallboard by pin, is convenient to the installation of wallboard.
Two, the installation of wallboard:
According to the numbering of wallboard, lifted to upper location, corresponding basis, be connected with the L-type steel fastener of basic pre-connection by pin, the lateral support of wallboard is set simultaneously, guarantee the stability of member.After wallboard and basis are connected firmly, by pin, L-type steel fastener and the wallboard of wallboard and floor (roof panel) node are carried out to pre-connection.L-type steel fastener can be floor (roof panel) vertical supporting is provided, and is convenient to next step location is installed.
Three, the installation of floor (roof panel):
According to the numbering of floor (roof panel), lifted to corresponding wallboard and located, be connected with the L-type steel fastener of wallboard pre-connection by pin.Oblique steel supporting member between floor (roof panel) end and the wallboard of choosing is installed simultaneously.
Four, laterally connect:
After the each member in house installs, carry out the node installation between wallboard, integral house structure is installed to correction simultaneously.
Five, plate seam is processed and waterproof:
In plate seam, fill out waterproofing materials, the middle flexible materials such as PE rubber bar of filling, outermost selects the good one-component silicone sealant of weatherability to carry out shutoff.After roof panel seam is disposed, can lay waterproof roll by related request.
Six, later stage work:
Mounting door-window, outdoor staircase, corridor railing, carry out the simple and easy finishing work in later stage.
The invention has the beneficial effects as follows:
1, because building systems provided by the invention adopts the board-like member of precast concrete, replace brick and tile material and the cast-in-place concrete structure of brick masonry structure building, reduced building site template consumption, greatly reduced scaffold work amount; Connect by pin joint, node installation is convenient and swift, and production efficiency significantly improves; Convenient disassembly is quick, and turnover capable of circulation and cost of transportation are low.
2, the plate-type component adopting due to the present invention is steel wire truss concrete slab or profiling steel plate-bamboo offset plate compoboard, and its deadweight is little, thermal and insulating performance good; Steel wire truss concrete slab is done or profiling steel plate-bamboo offset plate compoboard both can be used as space enclosing structure, can be used as again load-carrying members, has reduced on-the-spot rolled steel dosage; And can be according to larger size panel prefabricated or according to the customization of standard width of a room in an old-style house size, plate seam is few compared with traditional ALC prefabricated panel and other wallboards, and hidden leakage defect is few.
3, prefabricated building good stability of the present invention, safe and reliable, comfort level is high, is particularly useful for temporary building, as between the field work in emergent earthquake relief work room, building site office occupancy, oil field etc. etc.
Accompanying drawing explanation
Fig. 1 is building structure schematic diagram of the present invention;
Fig. 2-1 is one side stepped ramp type of the present invention basis sectional view;
Fig. 2-2 are two-sided stepped ramp type of the present invention basis sectional view;
Fig. 3-1 is the not plate shaped wallboard schematic diagram with turning of the present invention;
Fig. 3-2 are the wallboard schematic diagram with turning of the present invention;
Fig. 4 is floor schematic diagram of the present invention;
Fig. 5 is roof panel schematic diagram of the present invention;
Fig. 6-1 is the facade position view of one side stepped ramp type of the present invention basis and wallboard;
Fig. 6-2 are the facade position view of two-sided stepped ramp type basis of the present invention and wallboard;
Fig. 6-3 are wallboard of the present invention and the facade position view of the floor of not encorbelmenting;
Fig. 6-4 are wallboard of the present invention and the facade position view of the floor of encorbelmenting;
Fig. 6-5 are the facade position view of wallboard of the present invention and roof panel.
In figure: 3-wallboard, 4-floor, the 5-roof panel of 1-quick assembled type integrated house 2-basis.
The specific embodiment
The integrated house 1 of quick assembled type as shown in Fig. 1 to Fig. 6-5, by the prefabricated the standardized house member of industry: basis, wallboard 3, floor 4, roof panel 5, door, window, stair etc. are assembled.
Fig. 2-1,2-2 are two kinds of basic section forms that the present invention adopts, and wherein Fig. 2-1 is cross section, one side stepped ramp type basis, and near an indoor lateral process, an outdoor side adopts constructional waterproofing, beveling, Fig. 2-2nd, cross section, two-sided stepped ramp type basis.Fig. 3-1,3-2 are two kinds of forms of wallboard 3 of the present invention, wherein Fig. 3-1st, and the not plate shaped wallboard with turning, Fig. 3-2nd, is positioned at the wallboard of room corner.Fig. 4, Fig. 5 are plate shaped floor and the roof panel 5 that the present invention adopts.Fig. 6-1,6-2 are the facade position signal of basis of the present invention and wallboard 3.Fig. 6-3,6-4 are two kinds of facade forms of wallboard 3 and floor 4, wherein Fig. 6-3rd, and wallboard 3 of the present invention is illustrated with the facade position of the floor of not encorbelmenting, Fig. 6-4th, wallboard 3 of the present invention is illustrated with the facade position of the floor of encorbelmenting.Fig. 6-5 are that wallboard 3 of the present invention is illustrated with the facade position of roof panel 5, and the overhanging conduct of roof panel is corniced.
Concrete fabrication and installation method:
First according to actual place size and instructions for use, carry out the design in house, and further described house component is carried out to Deepen Design, be convenient to the standardized production of factory.When plant produced, need carry out according to designed drawing prefabricatedly, the node apparatus of built-in connection, hanging piece device, wallboard lateral support etc. is set on described house component according to designing requirement.When on-the-spot installation, first lift basis, location, then according to the board-like frame structure system in this house, wallboard 3, the floor 4(roof panel 5 of each Pin be installed respectively), form stable structure system, be also convenient to recycling of wallboard lateral support.When installation, first lift wallboard 3, wallboard bottom be connected with basis, and the fixing wallboard of lateral support is set, then lift the floor 4(roof panel 5 that wallboard is corresponding therewith), be connected with wallboard 3.After integral installation completes, need carry out the correction of size and direction, reaching after requirement can disposable plates seam, lay roof waterproof coiled material, and mounting door-window, outdoor staircase, corridor railing, carry out the simple and easy finishing work in later stage.
One, the installation on basis:
Unwrapping wire location, place, carries out leveling and the ground processing of substrate, to meet bearing capacity of foundation soil and settlement request, then carries out basic lifting according to the foundation arrangement drawing of design drawing and places.Basis deploys, and can pre-connection be carried out in basis and L-type steel fastener and the basis of the node of wallboard 3 by pin, is convenient to the installation of wallboard 3.
Two, the installation of wallboard:
According to the numbering of wallboard 3, lifted to upper location, corresponding basis, be connected with the L-type steel fastener of basic pre-connection by pin, the lateral support of wallboard 3 is set simultaneously, guarantee the stability of member.After wallboard 3 is connected firmly with basis, by pin by wallboard 3 and floor 4(roof panel 5) L-type steel fastener and the wallboard 3 of node carry out pre-connection.L-type steel fastener can be floor 4(roof panel 5) vertical supporting is provided, be convenient to next step location is installed.
Three, floor 4(roof panel 5) installation:
According to floor 4(roof panel 5) numbering, lifted to location on corresponding wallboard 3, be connected with the L-type steel fastener of wallboard 3 pre-connections by pin.The floor 4(roof panel 5 chosen is installed simultaneously) oblique steel supporting member between the end and wallboard 3.
Four, laterally connect:
After the each member in house installs, carry out the node installation of 3 of wallboards, integral house structure is installed to correction simultaneously.
Five, plate seam is processed and waterproof:
In plate seam, fill out waterproofing materials, the middle flexible materials such as PE rubber bar of filling, outermost selects the good one-component silicone sealant of weatherability to carry out shutoff.After roof panel 4 seams are disposed, can lay waterproof roll by related request.
Six, later stage work:
Mounting door-window, outdoor staircase, corridor railing, carry out the simple and easy finishing work in later stage.
The integrated house of assembling of the present invention adopts the board-like structural system of semi-rigid joint concrete, connects by pin joint, and node installation is convenient and swift, and production efficiency significantly improves; Convenient disassembly is quick, and turnover capable of circulation and cost of transportation are low.
The standardized production that described the standardized house member of the present invention all can carry out batch production in factory, the sheet material adopting is that composite board and its supporting capacity, thermal and insulating performance etc. have all been applied approval by engineering, and described integrated building safety is reliable.

Claims (6)

1. the integrated house of quick assembled type, comprises prefabricated the standardized house member: basis, wallboard, floor, roof panel, door, window, stair, and described house is assembled into entirety by described the standardized house member; It is characterized in that: the structural system in described house is the board-like structural system of semi-rigid joint concrete; Described basis, wallboard, floor, roof panel consistent size in standard width of a room in an old-style house direction, guarantee clear and definite force transferring structure; The size of described basis, wallboard, floor and roof panel, with 300mm basic module, adopts 0.6m~6m equidimension, or customizes according to room-sized; On described basis, wallboard, floor and roof panel, built-in connection is set, connects by L-type steel fastener-pin joint, wall panels seam position connects by plate shaped junction plate-pin joint; Described wallboard adopts steel wire truss concrete composite wallboard, and floor, roof panel adopt steel wire truss concrete slab or profiling steel plate-bamboo offset plate compoboard; Described floor is chosen as corridor, and roof panel is chosen as cornicing, at the bottom of the floor chosen, roof panel and oblique steel supporting member is set between wallboard; Described stair are outdoor attached steel stair or precast concrete stair.
2. the integrated house of quick assembled type according to claim 1, is characterized in that, described wallboard, roof panel all adopt groove and tognue type seam in level and vertically, and adopt caulking material and packing material to carry out anti-drain process.
3. the integrated house of quick assembled type according to claim 1, is characterized in that, described wallboard comprises inner wall panel and side fascia, and turning is also with the basis of side fascia corresponding position in exterior wall strip turning.
4. the integrated house of quick assembled type according to claim 1, is characterized in that, described wallboard comprises inner wall panel and side fascia, and side fascia is reserved with window hole, door opening.
5. the integrated house of quick assembled type according to claim 1, it is characterized in that, described wallboard arranges pre-buried hanging piece device on vertical top, the node apparatus of pre-buried lateral support outside wallboard, basis, floor, roof panel, at its end face built-in hanger device, are convenient to site operation.
6. the mounting method in the integrated house of quick assembled type as described in above-mentioned any one claim, is characterized in that, specifically comprises the steps:
(1) installation on basis:
Unwrapping wire location, place, carries out leveling and the ground processing of substrate, to meet bearing capacity of foundation soil and settlement request, then carries out basic lifting according to the foundation arrangement drawing of design drawing and places; Basis deploys, and can pre-connection be carried out in basis and L-type steel fastener and the basis of the node of wallboard by pin, is convenient to the installation of wallboard;
(2) installation of wallboard:
According to the numbering of wallboard, lifted to upper location, corresponding basis, be connected with the L-type steel fastener of basic pre-connection by pin, the lateral support of wallboard is set simultaneously, guarantee the stability of member; After wallboard and basis are connected firmly, by pin, L-type steel fastener and the wallboard of wallboard and floor, roof panel node are carried out to pre-connection; L-type steel fastener can be floor, roof panel provides vertical supporting, is convenient to next step location is installed;
(3) installation of floor and roof panel:
According to the numbering of floor and roof panel, lifted to corresponding wallboard and located, be connected with the L-type steel fastener of wallboard pre-connection by pin; Oblique steel supporting member at the bottom of the floor that installation is chosen simultaneously and roof panel and between wallboard;
(4) laterally connect:
After the each member in house installs, carry out the node installation between wallboard, integral house structure is installed to correction simultaneously;
(5) plate seam is processed and waterproof:
In plate seam, fill out waterproofing materials, the middle flexible materials such as PE rubber bar of filling, outermost selects the good one-component silicone sealant of weatherability to carry out shutoff; After roof panel seam is disposed, can lay waterproof roll by related request;
(6) later stage work:
Mounting door-window, outdoor staircase, corridor railing, carry out the simple and easy finishing work in later stage.
CN201410066325.XA 2014-02-26 2014-02-26 Rapid assembly type integrated house and installation method Active CN103821229B (en)

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CN104372905A (en) * 2014-11-19 2015-02-25 江苏立德节能建筑股份有限公司 Balcony breast board structure for light steel joist building and installation method thereof
CN104963538A (en) * 2015-05-13 2015-10-07 韩凯 Modular mobile house production method
CN105986632A (en) * 2015-01-29 2016-10-05 当代节能置业股份有限公司 Prefabricated radiation floor and manufacturing method and construction method thereof
CN106245777A (en) * 2016-09-30 2016-12-21 江苏旭华圣洛迪建材有限公司 The installation method of a kind of assembled house and assembled house
CN107237399A (en) * 2017-07-21 2017-10-10 宝钢建筑系统集成有限公司 A kind of light lath building systems quickly assembled and its construction method
CN109281478A (en) * 2018-08-20 2019-01-29 中民筑友有限公司 A kind of assembly method of shear wall-concrete truss overhanging construction
CN110284588A (en) * 2019-06-24 2019-09-27 广东锦然之格科技有限公司 A kind of construction method in assembled combined wall house
CN111502336A (en) * 2020-05-06 2020-08-07 黑龙江省建筑安装集团有限公司 Energy-saving environment-friendly building house
CN111997200A (en) * 2020-07-15 2020-11-27 中建三局第一建设工程有限责任公司 Recyclable full-assembly concrete temporary building board house and manufacturing method thereof
CN112487540A (en) * 2020-12-09 2021-03-12 南京长江都市建筑设计股份有限公司 Method for generating prefabricated assembly information
CN117758863A (en) * 2024-01-05 2024-03-26 深圳市鹏翔建筑科技有限公司 Prefabricated steel frame plate structure fast-assembling house

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Publication number Priority date Publication date Assignee Title
CN104018583B (en) * 2014-06-06 2016-08-10 四川华铁钢结构有限公司 A kind of combination type integral box house
CN104018583A (en) * 2014-06-06 2014-09-03 四川华铁钢结构有限公司 Combined type integrated box room
CN104372905A (en) * 2014-11-19 2015-02-25 江苏立德节能建筑股份有限公司 Balcony breast board structure for light steel joist building and installation method thereof
CN105986632A (en) * 2015-01-29 2016-10-05 当代节能置业股份有限公司 Prefabricated radiation floor and manufacturing method and construction method thereof
CN104963538A (en) * 2015-05-13 2015-10-07 韩凯 Modular mobile house production method
CN106245777B (en) * 2016-09-30 2018-12-04 南京旭华圣洛迪新型建材有限公司 A kind of installation method and assembled house of assembled house
CN106245777A (en) * 2016-09-30 2016-12-21 江苏旭华圣洛迪建材有限公司 The installation method of a kind of assembled house and assembled house
CN107237399A (en) * 2017-07-21 2017-10-10 宝钢建筑系统集成有限公司 A kind of light lath building systems quickly assembled and its construction method
CN109281478A (en) * 2018-08-20 2019-01-29 中民筑友有限公司 A kind of assembly method of shear wall-concrete truss overhanging construction
CN109281478B (en) * 2018-08-20 2021-04-09 中民筑友有限公司 Assembly method of shear wall-concrete truss cantilever type building
CN110284588A (en) * 2019-06-24 2019-09-27 广东锦然之格科技有限公司 A kind of construction method in assembled combined wall house
CN111502336A (en) * 2020-05-06 2020-08-07 黑龙江省建筑安装集团有限公司 Energy-saving environment-friendly building house
CN111997200A (en) * 2020-07-15 2020-11-27 中建三局第一建设工程有限责任公司 Recyclable full-assembly concrete temporary building board house and manufacturing method thereof
CN112487540A (en) * 2020-12-09 2021-03-12 南京长江都市建筑设计股份有限公司 Method for generating prefabricated assembly information
CN117758863A (en) * 2024-01-05 2024-03-26 深圳市鹏翔建筑科技有限公司 Prefabricated steel frame plate structure fast-assembling house

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