CN103762268A - 一种用于太阳能晶体电池片180°自动翻转机 - Google Patents

一种用于太阳能晶体电池片180°自动翻转机 Download PDF

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CN103762268A
CN103762268A CN201110460847.4A CN201110460847A CN103762268A CN 103762268 A CN103762268 A CN 103762268A CN 201110460847 A CN201110460847 A CN 201110460847A CN 103762268 A CN103762268 A CN 103762268A
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crystal cell
automatic turnover
cell piece
solar energy
silicon chip
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朱灯林
袁永健
孙轶奇
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SUZHOU SUOLIWANG PHOTOVOLTAIC EQUIPMENT CO Ltd
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SUZHOU SUOLIWANG PHOTOVOLTAIC EQUIPMENT CO Ltd
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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
    • H01L21/67703—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations between different workstations
    • H01L21/67718—Changing orientation of the substrate, e.g. from a horizontal position to a vertical position
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
    • B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
    • B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
    • B65G47/252—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them about an axis substantially perpendicular to the conveying direction
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50—Manufacturing or production processes characterised by the final manufactured product

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  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Manufacturing & Machinery (AREA)
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  • Microelectronics & Electronic Packaging (AREA)
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Abstract

本发明提供了一种用于太阳能晶体电池片180°自动翻转机，由滚轴输送带、定位机构、伺服马达、真空吸盘、检测开关等组成，滚轴输送带带动硅片运动，输送到定位机构处并定位，真空吸盘工作，由检测开关检测真空吸稳后，伺服电机转动，实现自动平稳安全地高精度翻转。本发明在实现效率提升、降低人工成本的基础上，更好地解决了半成品在人工翻转操作过程中擦伤/划伤、及碰撞引起电池片裂纹、破损，从而导致产品质量下降的隐患。

Description

一种用于太阳能晶体电池片180°自动翻转机
技术领域
本发明涉及太阳能晶体电池片制造领域，特别涉及一种用于太阳能晶体电池片180°自动翻转机。
背景技术
太阳能光伏晶体电池片生产制造后道工序中，对于半成品在工序间翻转采用人工多次翻转，这样直接增加产品制造中人工成本，影响生产效率；而且由此易引发产品的擦伤、划伤裂纹、破损，从而影响外观质量及内在性能，严重的可直接影响产品工作寿命，给企业带来经济损失及影响品牌。
发明内容
为了克服现有技术中存在的技术问题，本发明提供以下技术方案：
一种用于太阳能晶体电池片180°自动翻转机由滚轴输送带、定位机构、伺服马达、真空吸盘、检测开关等组成，滚轴输送带带动硅片运动，输送到定位机构处并定位，真空吸盘工作，由检测开关检测真空吸稳后，伺服电机转动，实现自动平稳安全地高精度翻转。
作为本发明的优选技术方案，采用滚轴输送线，震动小，运行平稳，提升了硅片的质量和性能。
作为本发明的优选技术方案，真空吸盘与定位机构的相互配合，将硅片轻巧吸放，保证硅片的合格率。
作为本发明的优选技术方案，伺服马达旋转，响应快，精度高
与现有技术相比，本发明具有以下显著特点：
1、采用方管底座支架，配以滚轴输送带，伺服马达高精度定位，真空吸盘强力吸附，平稳安全地高精度翻转；
2、彻底杜绝了由于人工翻转而引起的擦伤、划伤、裂纹、破损等现象，根据实际产量情况，所有厂家均采用人工翻转方式，但由此经常带来光伏晶体电池片报废率高；本自动翻转设备很好地解决了这个难题；
3、自动翻转设完全实现了产品在各生产工序间的安全翻转，解决了电池片的擦伤、划伤、裂纹、破损等，提高成品率，直接提升企业经济效益，并很好解决了质量隐患。
4、便于与丝网印刷等配套使用，实现工艺提升；
5、减少人工成本投入，提升管理效益。
附图说明
图1为本发明的正视图
图2为本发明的俯视图
图中标号为：
1-方管底座支架2-滚轴输送线  3-链轮
4-伺服马达    5-吸盘        6-人机界面
具体实施方式
下面对结合附图对本发明的较佳实施例作详细阐述，以使本发明的优点和特征能更易于被本领域技术人员理解，从而对本发明的保护范围作出更为清楚明确的界定。
如图一所示方管底座支架1，在支架上1配有滚轴输送线2。滚轴输送线2通过链轮3传动。伺服电机4带动链轮3，步进式运行，将太阳能晶体电池片精确的送到旋转机构下面，与固定在滚轴输送带内部的旋转机构配合，实现输送与翻转的无缝连接。翻转机构采用伺服旋转，每次旋转固定的角度，在翻转机构上面加装了真空吸盘5。由滚轴输送线输送过来的太阳能晶体电池片到位，吸盘动作，真空度达到预设时开始旋转。在旋转过程中，滚轴输送线停止，以保证翻转的安全性。生产节拍、真空度等各种技术参数可在人机界面6上设置。在人机界面上可保存一个月内的生产数据，方便查询。
以上所述，仅为本发明的具体实施方式之一，但本发明的保护范围并不局限于此，任何熟悉本领域的技术人员在本发明所揭露的技术范围内，可不经过创造性劳动想到的变化或替换，都应涵盖在本发明的保护范围之内。因此，本发明的保护范围应该以权利要求书所限定的保护范围为准。

Claims (4)

1.一种用于太阳能晶体电池片180°自动翻转机，由滚轴输送带、定位机构、伺服马达、真空吸盘、检测开关等组成，其特征在于滚轴输送带带动硅片运动，输送到定位机构处并定位，真空吸盘工作，由检测开关检测真空吸稳后，伺服电机转动，实现自动平稳安全地高精度翻转。
2.根据权利要求1所述的一种用于太阳能晶体电池片180°自动翻转机，其特征在于，采用滚轴输送线，震动小，运行平稳，提升了硅片的质量和性能。
3.根据权利要求1所述的一种用于太阳能晶体电池片180°自动翻转机，其特征在于，真空吸盘与定位机构的相互配合，将硅片轻巧吸放，保证硅片的合格率。
4.根据权利要求1所述的一种用于太阳能晶体电池片180°自动翻转机，其特征在于，伺服马达旋转，响应快，精度高。
CN201110460847.4A 2011-12-31 2011-12-31 一种用于太阳能晶体电池片180°自动翻转机 Pending CN103762268A (zh)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105149802A (zh) * 2015-06-29 2015-12-16 柳州蚊敌香业有限公司 一种太阳能电池电极焊接装置及其使用方法
CN114131445A (zh) * 2021-12-09 2022-03-04 衢州学院 一种用于硅片的研磨清洗装置

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105149802A (zh) * 2015-06-29 2015-12-16 柳州蚊敌香业有限公司 一种太阳能电池电极焊接装置及其使用方法
CN114131445A (zh) * 2021-12-09 2022-03-04 衢州学院 一种用于硅片的研磨清洗装置

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Application publication date: 20140430