CN103741955B - automatic wall building machine - Google Patents
automatic wall building machine Download PDFInfo
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- CN103741955B CN103741955B CN201410026609.6A CN201410026609A CN103741955B CN 103741955 B CN103741955 B CN 103741955B CN 201410026609 A CN201410026609 A CN 201410026609A CN 103741955 B CN103741955 B CN 103741955B
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- brick
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- supporting plate
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- 239000011449 brick Substances 0.000 claims abstract description 229
- 230000005540 biological transmission Effects 0.000 claims description 3
- 239000003638 chemical reducing agent Substances 0.000 claims description 3
- 238000010276 construction Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 10
- 239000012634 fragment Substances 0.000 description 7
- 230000032258 transport Effects 0.000 description 5
- 238000006073 displacement reaction Methods 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 230000007423 decrease Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 238000009435 building construction Methods 0.000 description 1
- 235000019788 craving Nutrition 0.000 description 1
- 230000000994 depressogenic effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
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- Conveying And Assembling Of Building Elements In Situ (AREA)
Abstract
The present invention proposes the automatic wall building machine used in a kind of construction, the frame of column is had including corner, frame one end two column sets and is driven upper and lower upper brick pallet by tray motor, a crossbeam moved up and down by actuating device is respectively set along column between the column that frame two ends are corresponding, two crossbeams set fortune brick supporting plate, fortune brick supporting plate top sets the fortune brick motor that fortune brick supporting plate can be made along cross beam movement, fortune brick supporting plate bottom surface sets and pushes away brick cylinder, pushing away brick cylinder promotes inverted U frame to make it move along fortune brick supporting plate bottom surface, brick folding cylinder is set in inverted U frame, brick folding cylinder promotes brick folding plate to make it move in inverted U frame, air cylinder set by inverted U frame. present invention achieves holder to rise a brick, brick folding, fortune brick, push away the automation mechanized operation of brick, pressure brick, the plurality of advantages such as the neat standard of body of wall have working performance height, building out and safety coefficient are high.
Description
Technical field
The present invention relates to Architectural Equipment, be specifically related to a kind of automatic wall building machine.
Background technology
Along with the quickening of China's Urbanization Construction paces, in the process of construction of urban skyscraper, after frame structure completion, enter the process of building a wall of secondary structure. Traditional architecture is built a wall to fully rely on and is accomplished manually, professional puzzled one by one by wall brick (nearly 30--50 jin weight). Along with the rising of built a wall body, the personnel of building a wall need to stand in secondary on support and even repeatedly remove brick transfer party and can construct. This mode of building a wall not only wastes time and energy, and labor efficiency is low, and the body of wall built out also has direct relation with the technical merit of the personnel of building a wall and often occurs doing over again. At present, being engaged in the building trade workmen that builds a wall is mostly that the age is more than 35 years old, it is possible to the age of work is at the right side of fifty; The workmen so engineering is built a wall, has an automatic wall building machine to replace artificial work to be their craving for.
Summary of the invention
The technical problem to be solved is a kind of automatic wall building machine of design, utilizes what this automatic wall building machine was capable of in building construction body of wall to be automatically built into, makes safe and efficient, quality standardization of building a wall, work low-intensity and low cost, substitute manual work.
For solving above-mentioned technical problem, the technical solution used in the present invention is: a kind of automatic wall building machine, including frame, respectively sets up post in the corner of gantry base, sets and driven upper and lower upper brick pallet by tray motor on the column of frame one end two; A crossbeam moved up and down by actuating device is respectively set along column between the column that frame two ends are corresponding, two crossbeams set fortune brick supporting plate, fortune brick supporting plate top sets the fortune brick motor that fortune brick supporting plate can be made along cross beam movement, fortune brick supporting plate bottom surface sets and pushes away brick cylinder, pushing away brick cylinder promotes inverted U frame to make it move along fortune brick supporting plate bottom surface, setting brick folding cylinder in inverted U frame, brick folding cylinder promotes brick folding plate to make it move in inverted U frame, sets air cylinder on inverted U frame; Tray motor, fortune brick motor, push away brick cylinder, brick folding cylinder, lower air cylinder are connected with switch board respectively.
The actuating device that described crossbeam can move up and down at upright post base and top, it is respectively set a screw rod at frame two ends, two crossbeams are connected with two screw rods turn by swivel nut, rotating shaft is set in frame lower, rotating shaft and two screw rods are in transmission connection, and set driving motor or reducing motor in frame lower, and driving motor is rotated by reductor drive shaft, or reducing motor drive shaft rotates, driving motor or reducing motor are connected with switch board.
The actuating device that described crossbeam can move up and down at upright post base and top, it is on column, set chain, aerial ladder or rope, chain, aerial ladder or rope are driven by drive motor, crossbeam is connected with chain, aerial ladder or rope or promotes crossbeam upper and lower by hydraulic pressure, pneumatic shuttle, and drive motor or hydraulic pressure, pneumatic shuttle are connected with switch board.
Described upper brick pallet is driven by tray motor, is lay tooth bar on the column that upper brick pallet is other, and the wheel and rack engagement of upper brick pallet end, tray motor drives gear movement.
Described upper brick pallet is driven by tray motor, refer to tray motor pass through lifting rope, chain sprocket, belt belt pulley, screw-nut, rack pinion, Pneumatic pressure power, hydraulic power, aerial ladder, conveyer belt, hold up track or planetary reducer complete up and down fortune brick action.
In order to make wall-building machine firm stable in use, set fastening screw respectively on described frame four root post top, each fastening screw extend into column in and threaded with column.
For the ease of moving frame, set, at four angles place of frame, the universal wheel that can lock respectively.
The present invention adopts the automatic wall building machine designed by technique scheme, owing to being provided with brick pallet in frame, crossbeam can move up and down and be provided with on the fortune brick supporting plate of crossbeam fortune brick motor along column, push away brick cylinder, brick folding cylinder and up and down pressure brick cylinder, after fragment of brick is placed on brick pallet, under in switch board, the instruction of PLC controls, the same luck brick supporting plate that beam height is static moves to above fragment of brick, brick folding cylinder promotes brick folding plate to be clamped by fragment of brick, upper brick pallet declines, when fragment of brick is moved to the location of instruction by fortune brick driven by motor fortune brick supporting plate, push away after fragment of brick is extrapolated to the location of instruction by brick cylinder, by lower air cylinder, fragment of brick it is depressed into the particular location of institute's vallum body and discharges (height and mortar joint are to set according to instruction), brick folding cylinder is lower air cylinder rise after regaining, then brick cylinder is pushed away at head (by the fortune brick motor set by fortune brick supporting plate and top thereof, push away brick cylinder, brick folding cylinder, inverted U frame, lower air cylinder etc. form) rollback 20cm time retraction. now, the fragment of brick that head prepares while moving along crossbeam upwards brick pallet direction on the upper brick pallet of carrying realizes the same action of next round. present invention achieves holder to rise a brick, brick folding, fortune brick, push away the automation mechanized operation of brick, pressure brick, the plurality of advantages such as the neat standard of body of wall have working performance height, building out and safety coefficient are high.
Accompanying drawing explanation
Fig. 1 represents the embodiment perspective view of automatic wall building machine of the present invention;
Fig. 2 represents supporting plate in Fig. 1, transports brick motor, pushes away the attachment structure schematic diagram of brick cylinder, brick folding cylinder, lower air cylinder;
Fig. 3 represents the attachment structure schematic diagram of upper brick pallet and tray motor in Fig. 1.
In accompanying drawing: 1-transports brick motor, 2-transports brick supporting plate, 3-slide bar, 4-tooth bar, 5, 6-crossbeam, 7-fastening screw, 8-swivel nut, 9-column, 10-tooth bar, 11-screw rod, 12-screw gear, 13-shaft gear, 14-universal wheel, 15-tray motor, the upper brick pallet of 16-, 17-frame, 18-rotating shaft, 19-driving motor, 20-reductor, 21-driven gear, 22-driving gear, 23-pushes away brick cylinder, 24-sliding sleeve, 25-brick folding cylinder, 26-brick folding plate, 27-inverted U frame, air cylinder under 28-, 29-gear, 30-rotates wheel, 31-belt, 32-runner, 33-gear.
Detailed description of the invention
Below in conjunction with accompanying drawing, the structure of automatic wall building machine of the present invention is illustrated.
Referring to Fig. 1, Fig. 2, Fig. 3, the structure of automatic wall building machine of the present invention includes gantry base 17, post 9 is respectively set up in the corner of gantry base 17, gantry base 17 one end two column sets and is driven upper and lower upper brick pallet 16 by tray motor 15, specifically on the column that upper brick pallet 16 is other, lay tooth bar 10, upper brick pallet 16 end sets two gears 33, each gear 33 engages with corresponding tooth bar 10, tray motor 15 drives the runner 32 on two gear 33 axles to drive two gears 33 to move by actuating devices such as belt 31 or chains, move up and down thus realizing upper brick pallet 16 along tooth bar 10. a crossbeam 5 is respectively set between the column 9 that gantry base 17 two ends are corresponding, 6, a screw rod 11 is respectively set at gantry base 17 two ends, two crossbeams 5, 6 connect with corresponding screw rod 11 turn respectively through swivel nut 8 with junction, end, rotating shaft 18 is set in gantry base 17 bottom, the both ends of rotating shaft 18 set shaft gear 13 respectively, the shaft gear 13 at rotating shaft 18 two ends engages with screw gear 12 set on corresponding screw rod 11 respectively, thus realizing being in transmission connection of rotating shaft 18 and two screw rods 11, driving motor 19 or reducing motor is set in gantry base 17 bottom, it it is driving motor shown in figure, driving motor 19 is engaged with the driven gear 21 in rotating shaft 18 by the driving gear 22 on reductor 20 outfan, thus realizing the rotation of rotating shaft 18, driving motor 19 or reducing motor are connected with switch board, this constitutes crossbeam 5 of the present invention, the 6 a kind of actuating devices that can move up and down between two columns 9. at two crossbeams 5, fortune brick supporting plate 2 is set on 6, fortune brick supporting plate 2 top sets fortune brick motor 1, gear 29 on fortune brick motor 1 output shaft makes the fortune brick supporting plate 2 can at two crossbeams 5 by the tooth bar 4 laid on crossbeam 5, moving horizontally on 6, the link top and the bottom of fortune brick supporting plate 2 and crossbeam 5,6 set multiple rotation wheel 30, to reduce produced friction when fortune brick supporting plate 2 moves on crossbeam 5,6. fortune brick supporting plate 2 bottom surface sets and pushes away brick cylinder 23, pushes away brick cylinder 23 and promotes inverted U frame 27 to make it move along fortune brick supporting plate 2 bottom surface, inverted U frame 27 sets slide bar 3, and slide bar 3 is located in the sliding sleeve 24 on fortune brick supporting plate 2 bottom surface. setting brick folding cylinder 25 in inverted U frame 27, brick folding cylinder 25 promotes brick folding plate 26 to make it mobile in inverted U frame 27, sets air cylinder 28 on inverted U frame 27. tray motor 15, fortune brick motor 1, push away brick cylinder 23, brick folding cylinder 25, lower air cylinder 28 respectively with switch board (not shown) control be connected. in order to make firm stable of the present invention, fastening screw 7 is set respectively on the top of four root posts 9 of frame 17, each fastening screw 7 extend in the column of correspondence and threadeds with column, and fastening screw 7 can hold out against on the concrete slab of floor, so that the present invention is well fixed. due in the process used, it is necessary to move the present invention in time, for the ease of movement, set, at four angles place of gantry base 17, the universal wheel 14 that can lock respectively.
Certainly, the actuating device that crossbeam 5,6 moves up and down between two columns 9 can also be and sets chain, aerial ladder, tooth bar, lifting rope etc. on column, and chain, aerial ladder or rope are driven by drive motor, crossbeam is connected with chain, aerial ladder or lifting rope, and drive motor is connected with switch board. Upper brick pallet also by lifting rope, chain sprocket, belt belt pulley, screw-nut, rack pinion, Pneumatic pressure power, hydraulic power, aerial ladder, conveyer belt, hold up the number of ways such as track, planetary reducer complete up and down fortune brick action.
The present invention, in the process used, can automatically control brick folding, pushes away brick, pressure brick, it is possible to Non-follow control brick folding, push away brick, pressure brick.
The work process that automatically controls of automatic wall building machine of the present invention is:
If upper brick pallet is without brick, then it is automatically lowered lower limit (upper range points between brick pallet and gantry base, arranged by PLC) brick in wait, when workman is put into brick on upper brick pallet, upper brick pallet rises to upper limit (brick on upper brick pallet and safe distance point between brick folding cylinder on inverted U frame, PLC arrange) automatically to be stopped.
Build a wall the ground floor of body:
Press the startup button on switch board, brick folding cylinders retract, push away brick cylinders retract, lower air cylinder is retracted, namely fortune brick motor goes up upper limit that brick pallet rises to (if without brick to zero-bit, upper brick pallet declines, brick in wait), brick folding cylinder stretches out, brick clamp is tight, after spacing (position that brick is clamped), upper brick pallet drops to lower limit, brick in wait, time delay simultaneously transported brick motor right lateral after 1 second, transport brick motor to the first piece of brick detecting position corresponding position of position (institute's fortune brick should build) to stop, after time delay 1.5 seconds, push away brick cylinder to stretch out, push away brick cylinder to reach spacing (position that brick should be built) 0.5 second lower air cylinder of time delay afterwards and stretch out, lower air cylinder reaches spacing (brick position) time delay 0 afterwards, 5 seconds brick compacting, time one arrives, brick folding cylinders retract, after 0.5 second, lower air cylinder is retracted, brick folding cylinder and lower air cylinder be all retracted into spacing after, fortune brick motor left lateral, within 1.8 seconds, leave brick pusher brick cylinders retract, fortune brick motor left lateral stops to zero-bit. primary system action completes, and enters next system acting.
If now going up brick pallet without brick, system waits brick on upper brick pallet. If upper brick pallet has brick, brick folding cylinder stretches out, brick clamp be tightened to spacing after, fortune brick motor right lateral after time delay 1 second, go up the decline of brick pallet simultaneously. Fortune brick supporting plate to second piece brick detecting position fortune brick motor stops, after time delay 1.5 seconds, pushing away brick cylinder to stretch out, push away brick cylinder and reach 1.5 seconds lower air cylinders of spacing rear time delay and stretch out, lower air cylinder reaches spacing rear time delay 0,5 seconds brick compacting, time one arrives brick folding cylinders retract, after 0.5 second, lower air cylinder is retracted, brick folding cylinder and lower air cylinder be all retracted into spacing after, transport brick motor left lateral, 1.8 seconds pusher brick cylinders retract, fortune brick motor left lateral stops to zero-bit.
By that analogy, it is achieved laying bricks of body of wall ground floor.
Build a wall the second layer of body:
Because second layer brick requires to lay bricks with the ground floor fissure of displacement, therefore the first of ground floor piece of brick is if full brick, so the second layer must be blind header, and the length of first piece of brick of the second layer is 1st/to two/3rds of first piece of brick length of ground floor, and the block method of second layer brick is the same with ground floor.
Completing the action of building a wall of whole body of wall, odd number number of plies brick and the brick body of wall out of the even number number of plies by that analogy is fissure of displacement body of wall, and namely adjacent layer brick is that the fissure of displacement is built.
Automatic wall building machine of the present invention also can be operated manually, and its Non-follow control work process is:
Manually being transported on upper brick pallet by brick, press the upper brick pallet rising button on switch board, upper brick pallet rises (being up to upper limit), and upper brick pallet is automatically stopped; Pressing the fortune brick motor left lateral button on switch board, transport brick motor left lateral, after putting in place, release button fortune brick motor stops (returning to zero point automatically to stop); Pressing the brick folding button on switch board, brick folding cylinder stretches out, and brick clamp is tight; Brick pallet decline button on operation switch board, upper brick pallet drops to needs place to wait upper brick (minimum to lower limit). Pressing the fortune brick motor right lateral button on switch board, transport brick motor right lateral, after putting in place, release button fortune brick motor stops; Press and switch board pushes away brick button, push away brick cylinder and stretch out, brick is shifted onto base brick specific bit and postpones, press air cylinder compacting brick under the push button on switch board. Unclamp brick folding button brick folding cylinders retract; Unclamp air cylinder under push button to retract, it is achieved assembling of one piece of brick.
The like, it may be achieved the polylith multilamellar of body of wall is laid bricks.
The present invention is in the process built a wall, and block dimensions can cut according to practical situation.
The present invention is on probation through manufacturing experimently, and body of wall efficiency of laying bricks is the several times manually built a wall, and work efficiency is high, the body of wall standard built out, and in use procedure, safety coefficient is high, is that the existing ideal manually built a wall substitutes instrument.
Claims (7)
1. an automatic wall building machine, including frame, it is characterised in that: respectively set up post in the corner of gantry base, frame one end two column sets and is driven upper and lower upper brick pallet by tray motor; A crossbeam moved up and down by actuating device is respectively set along column between the column that frame two ends are corresponding, two crossbeams set fortune brick supporting plate, fortune brick supporting plate top sets the fortune brick motor that fortune brick supporting plate can be made along cross beam movement, fortune brick supporting plate bottom surface sets and pushes away brick cylinder, pushing away brick cylinder promotes inverted U frame to make it move along fortune brick supporting plate bottom surface, setting brick folding cylinder in inverted U frame, brick folding cylinder promotes brick folding plate to make it move in inverted U frame, sets air cylinder on inverted U frame; Tray motor, fortune brick motor, push away brick cylinder, brick folding cylinder, lower air cylinder are connected with switch board respectively.
2. a kind of automatic wall building machine according to claim 1, it is characterized in that: the actuating device that described crossbeam can move up and down at upright post base and top, it is respectively set a screw rod at frame two ends, two crossbeams are connected with two screw rods turn by swivel nut, rotating shaft is set in frame lower, rotating shaft and two screw rods are in transmission connection, driving motor or reducing motor is set in frame lower, driving motor is rotated by reductor drive shaft, or reducing motor drive shaft rotates, driving motor or reducing motor are connected with switch board.
3. a kind of automatic wall building machine according to claim 1, it is characterized in that: the actuating device that described crossbeam can move up and down at upright post base and top, it is on column, set chain, aerial ladder or rope, chain, aerial ladder or rope are driven by drive motor, crossbeam is connected with chain, aerial ladder or rope or promotes crossbeam upper and lower by hydraulic pressure, pneumatic shuttle, and drive motor or hydraulic pressure, pneumatic shuttle are connected with switch board.
4. according to the arbitrary described a kind of automatic wall building machine of claim 1-3, it is characterized in that: described upper brick pallet is driven by tray motor, being lay tooth bar on the column that upper brick pallet is other, the wheel and rack engagement of upper brick pallet end, tray motor drives gear movement.
5. according to the arbitrary described a kind of automatic wall building machine of claim 1-3, it is characterized in that: described upper brick pallet is driven by tray motor, refer to tray motor pass through lifting rope, chain sprocket, belt belt pulley, screw-nut, rack pinion, Pneumatic pressure power, hydraulic power, aerial ladder, conveyer belt, hold up track or planetary reducer complete up and down fortune brick action.
6. a kind of automatic wall building machine according to claim 1, it is characterised in that: set fastening screw respectively on described frame four root post top, each fastening screw extend into column in and threaded with column.
7. a kind of automatic wall building machine according to claim 1, it is characterised in that: set, at four angles place of frame, the universal wheel that can lock respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410026609.6A CN103741955B (en) | 2014-01-21 | 2014-01-21 | automatic wall building machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410026609.6A CN103741955B (en) | 2014-01-21 | 2014-01-21 | automatic wall building machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103741955A CN103741955A (en) | 2014-04-23 |
| CN103741955B true CN103741955B (en) | 2016-06-15 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410026609.6A Expired - Fee Related CN103741955B (en) | 2014-01-21 | 2014-01-21 | automatic wall building machine |
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| Country | Link |
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| CN (1) | CN103741955B (en) |
Families Citing this family (16)
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| CN107443353A (en) * | 2016-05-30 | 2017-12-08 | 洛阳海特智能科技有限公司 | A kind of wall-building robot and its method of work |
| CN106168070B (en) * | 2016-08-29 | 2018-08-31 | 赵新全 | Building block device |
| CN106988544B (en) * | 2017-04-26 | 2023-08-25 | 朱彦臻 | Intelligent bricklaying robot |
| CN107060354B (en) * | 2017-05-09 | 2019-08-30 | 巢湖学院 | A kind of brick laying device |
| CN107083845B (en) * | 2017-06-22 | 2019-06-04 | 厦门华蔚物联网科技有限公司 | A kind of automatic wall-building method and automatic wall-building system |
| CN108313921A (en) * | 2017-10-16 | 2018-07-24 | 广州云厦智能设备有限公司 | A kind of automatic brick laying machine system |
| CN108036355B (en) * | 2017-11-14 | 2019-11-01 | 山东耀华特耐科技有限公司 | A kind of moldable reinforcing shaping equipment that can prevent collapsing formula shape from damaging |
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| CN108868169B (en) * | 2018-09-10 | 2021-06-25 | 南通大学 | Wall building robot |
| CN109812033B (en) * | 2019-02-21 | 2019-11-15 | 温州开源建设工程有限公司 | A kind of house is built with automatic wall-building machine |
| CN111779293B (en) * | 2019-04-04 | 2022-02-22 | 厦门华蔚物联网科技有限公司 | Mortar plastering machine capable of adjusting mortar thickness |
| CN110439303A (en) * | 2019-09-09 | 2019-11-12 | 安徽科达机电有限公司 | A kind of automatic wall building machine |
| CN111119503B (en) * | 2020-02-15 | 2020-12-04 | 滁州市会峰建筑安装有限公司 | Automatic brick wall stacking machine |
| CN111535599B (en) * | 2020-05-20 | 2021-10-15 | 魏爽 | Wall brick laying device |
| CN112538977B (en) * | 2020-11-02 | 2022-06-28 | 天长市石梁建设工程有限公司 | Building construction is with automatic dolly of laying bricks |
| CN113775091B (en) * | 2021-09-28 | 2023-06-02 | 中建八局发展建设有限公司 | Construction device and construction method for multi-layer multi-framework combined structure of dry-hanging curtain wall |
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|---|---|---|---|---|
| GB1370687A (en) * | 1970-10-06 | 1974-10-16 | Lingl H Lingl Anlagenbau Und V | Method of and apparatus for the construction of wall portions |
| CN2396135Y (en) * | 1999-11-12 | 2000-09-13 | 富兴伟 | Simple overhanging type scaffold |
| CN101100903A (en) * | 2007-07-26 | 2008-01-09 | 刘金前 | Wall building machine |
| CN101956462A (en) * | 2010-09-07 | 2011-01-26 | 王恒 | Walling machine |
| CN201972413U (en) * | 2011-01-17 | 2011-09-14 | 淮安信息职业技术学院 | Automatic wall building machine |
| CN203701626U (en) * | 2014-01-21 | 2014-07-09 | 鄂大锐 | Automatic wall building machine |
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2014
- 2014-01-21 CN CN201410026609.6A patent/CN103741955B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1370687A (en) * | 1970-10-06 | 1974-10-16 | Lingl H Lingl Anlagenbau Und V | Method of and apparatus for the construction of wall portions |
| CN2396135Y (en) * | 1999-11-12 | 2000-09-13 | 富兴伟 | Simple overhanging type scaffold |
| CN101100903A (en) * | 2007-07-26 | 2008-01-09 | 刘金前 | Wall building machine |
| CN101956462A (en) * | 2010-09-07 | 2011-01-26 | 王恒 | Walling machine |
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| CN203701626U (en) * | 2014-01-21 | 2014-07-09 | 鄂大锐 | Automatic wall building machine |
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| CN103741955A (en) | 2014-04-23 |
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Granted publication date: 20160615 |