CN103706871A - Broaching machine - Google Patents
Broaching machine Download PDFInfo
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- CN103706871A CN103706871A CN201210381018.1A CN201210381018A CN103706871A CN 103706871 A CN103706871 A CN 103706871A CN 201210381018 A CN201210381018 A CN 201210381018A CN 103706871 A CN103706871 A CN 103706871A
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- roller
- driving wheel
- broaching machine
- fixed
- brush
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Abstract
The invention provides a broaching machine comprising an automatic feeding and discharging device and a chip brushing device. The automatic feeding and discharging device comprises a working platform, a manipulator and a puller; the working platform comprises a servo motor, a ball screw and a first linear rail, the servo motor is in linkage with the ball screw, the ball screw is matched with a nut, the first linear rail is matched with a first slider, and the nut is fixedly connected with the first slider. The manipulator is fixedly connected with the nut or the first slider. The puller is connected with a pneumatic device or hydraulic device. The chip brushing device comprises a brush, a brush mounting board, a second linear rail, a second slider, an air cylinder, an air cylinder bracket; the brush is fixedly connected to the brush mounting board, the brush mounting board is fixedly connected to the second slider, the second linear rail is in fit connection with the second slider, the second slider is fixedly connected to a piston of the air cylinder, and the air cylinder bracket and the second linear rail are both fixedly connected to the working platform. The broaching machine is labor saving, free of potential safety hazards and high in production efficiency.
Description
Technical field
The present invention relates to a kind of broaching machine equipment, especially a kind of to brushing away the device of chip on broaching machine process tool.
Background technology
To broaching machine, especially the loading and unloading of broaching machine generally adopt feed manually at present, and the chip on broaching tool is adopted manually and removed, very easily opponent causes serious injury in an unguarded moment, very person likely causes lifelong disability, and not only labor strength is large, and has injured workman's life security; By the loading and unloading operation that manually completes workpiece, not only production cost is low, and production efficiency is greatly limited.
Summary of the invention
The problem to be solved in the present invention is to provide a kind of safe, reliable, the broaching machine equipment that cost is low, production efficiency is high.
For solving the problems of the technologies described above, the technical solution used in the present invention is: a kind of broaching machine equipment, comprises automatic loading and unloading device and brush bits device;
Described handling equipment: comprise workbench, manipulator, pusher; Described workbench comprises servomotor, ball-screw and the first line slideway, described servomotor and ball-screw interlock, described ball-screw coupling has a nut, and described the first line slideway coupling has one first slide block, and described nut and the first slide block are fixed together; Described manipulator comprises the gentle pawl seat of gas pawl, and described gas pawl is fixed on gas pawl seat, and gas pawl seat and described nut or the first slide block are fixed together; Described pusher comprises a switch-plate, and described switch-plate connects a pneumatic means or hydraulic means;
Described brush bits device: comprise brush, brush installing plate, the second line slideway, the second slide block, cylinder, cylinder frame, described brush is fixed on brush installing plate, described brush installing plate is fixed on the second slide block, the second line slideway and the second slide block sliding connection, described cylinder is fixed on cylinder frame, described the second slide block is fixed on the piston rod of cylinder, and described cylinder frame and the second line slideway are all fixed on workbench.
Further, also comprise charging roller, described charging roller comprises: the first motor, the first driving wheel, the first driven pulley, the first conveyer belt and the first roller-way support, the first motor is connected with the first driving wheel, the first driving wheel is connected by the first conveyer belt with the first driven pulley, the first motor, the first driving wheel and the first driven pulley are all fixed on the first roller-way support, and described charging roller is positioned at the left side of broaching machine.
Further, also comprise blanking roller-way, described blanking roller-way comprises: the second motor, the second driving wheel, the second driven pulley, the second conveyer belt and the second roller-way support; The second motor is connected with the second driving wheel, and the second driving wheel is connected by the second conveyer belt with the second driven pulley, and the second motor, the second driving wheel and the second driven pulley are all fixed on the second roller-way support, and described blanking roller-way is positioned at the right side of broaching machine.
Further, described charging roller also comprises one first expansion tightening wheel, and described the first expansion tightening wheel is arranged between described the first driving wheel and the first follower.
Further, described blanking roller-way also comprises one second expansion tightening wheel, and described the second expansion tightening wheel is arranged between described the second driving wheel and the second follower.
Further, described charging roller also comprises one first reductor, and the input of described the first reductor is connected with the output shaft of the first motor, and the output of the first reductor is connected with the first driving wheel.
Further, described blanking roller-way also comprises one second reductor, and the input of described the second reductor is connected with the output shaft of the second motor, and the output of the second reductor is connected with the second driving wheel.
Further, the both sides of the first conveyer belt of described charging roller are provided with the first side shield, and described the first side shield is fixed on the first roller-way support.
Further, the both sides of the second conveyer belt of described blanking roller-way are provided with the second side shield, and described the second side shield is fixed on the second roller-way support.
Further, the junction of described charging roller and workbench is provided with limited block, and described limited block place is provided with a sensor.
Advantage and good effect that the present invention has are: adopt technique scheme, the present invention can realize the automatic loading/unloading function of workpiece, does not need participating in directly of people, has saved manpower, the incidence that has reduced workman's personal injury in this operation, has improved production efficiency greatly.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the front view of brush bits device;
Fig. 3 is the left view of brush bits device in Fig. 2;
Fig. 4 is the right view of brush bits device in Fig. 2.
In figure:
1. workbench 2. first driving wheel 3. gas pawls
4. the first side shield 5. first follower 6. first conveyer belts
7. nut 8. ball-screw 9. second driving wheels
10. servomotor 11. second conveyer belt 12. second followers
13. second side shields
21. brush 22. brush installing plate 23. second line slideways
24. second slide block 25. cylinder 26. cylinder frames
27. piston rods
The specific embodiment
The present invention is further elaborated below in conjunction with accompanying drawing, to enumerate a specific embodiment.
The present embodiment is a kind of broaching machine equipment, and as shown in Figure 1, a kind of broaching machine equipment, comprises automatic loading and unloading device and brush bits device.
Automatic loading and unloading device comprises workbench 1, manipulator, pusher, charging roller, blanking roller-way; Workbench comprises servomotor, ball-screw 8 and the first line slideway, and ball-screw 8 has driven by servomotor, and ball-screw 8 couplings have a nut, and the first line slideway coupling has one first slide block, and nut 7 and the first slide block are fixed together; Manipulator comprises the gentle pawl seat of gas pawl 3, and gas pawl 3 is fixed on gas pawl seat, and in the present embodiment, gas pawl seat the first slide block is fixed together; Pusher comprises a switch-plate, and switch-plate connects a pneumatic means, by air cylinder driven.
Charging roller comprises: the first motor, the first reductor, the first driving wheel 2, the first driven pulley 5, the first expansion tightening wheel, the first conveyer belt 6, the first side shield 4, the first roller-way support, the input of the first reductor is connected with the output shaft of the first motor, the output of the first reductor is connected with the first driving wheel 2, the first driving wheel 2 is connected by the first conveyer belt 6 with the first driven pulley 5, and the first expansion tightening wheel is arranged between the first driving wheel 2 and the first follower 5; The first side shield 4 is positioned at the both sides of the first conveyer belt 6; The first motor, the first reductor, the first driving wheel 2, the first expansion tightening wheel, the first driven pulley 5, the first side shield 4 are all fixed on the first roller-way support.
Blanking roller-way comprises: the second motor, the second reductor, the second driving wheel 9, the second driven pulley 12, the second expansion tightening wheel, the second conveyer belt 11, the second side shield 13, the second roller-way support, the input of the second reductor is connected with the output shaft of the second motor, the output of the second reductor is connected with the second driving wheel 9, the second driving wheel 9 is connected by the second conveyer belt 11 with the second driven pulley 12, the second expansion tightening wheel is arranged between the second driving wheel 9 and the second follower 12, and the second side shield 13 is positioned at the both sides of the second conveyer belt 11; The second motor, the second reductor, the second driving wheel 9, the second expansion tightening wheel, the second driven pulley 12 and the second side shield 13 are all fixed in the second side shield 13 on the second roller-way support and are fixed on the second roller-way support.
Arranging of ball-screw 8 and the first line slideway guaranteed that manipulator is by the orbital motion of appointment; The setting of manipulator is in order to replace manually coming grabbing workpiece, to have guaranteed workman's personal safety, having guaranteed again the working (machining) efficiency of workpiece; The setting of pusher is for the workpiece processing is taken out from machining area, so that this workpiece enters next procedure, for the processing of next workpiece, vacate processing space simultaneously, so just guaranteed the continuous processing of workpiece, further guaranteed the working (machining) efficiency of workpiece; Charging roller, blanking roller-way the automatic feeding, discharge function that has realized workpiece is set; Arranging of the first expansion tightening wheel and the second expansion tightening wheel can keep the first conveyer belt and the second conveyer belt at suitable tensioning state, the arranging of the first side shield 4 and the second side shield 13 can effectively prevent workpiece sideslip on the first conveyer belt 6 and on the second conveyer belt 11; The setting of limited block and sensor, has guaranteed that workpiece arrives Workpiece storage district exactly, is conducive to manipulator to workpiece grabbing.
As shown in Fig. 2-Fig. 4, brush bits device, comprise brush 21, brush installing plate 22, the second line slideway 23, the second slide block 24, cylinder 25, cylinder frame 26, brush 21 is fixed on brush installing plate 22, brush installing plate 22 is fixed on the second slide block 24, the second line slideway 23 and the second slide block 24 sliding connections, and cylinder 25 is fixed on cylinder frame 26, the second slide block 24 is fixed on the piston rod 27 of cylinder, and cylinder frame 26 and the second line slideway 23 are all fixed on workbench 1.
In the present embodiment, the operation principle of automatic loading/unloading: the present invention is controlled by digital control system, by servomotor 10, drive ball-screw 8 to rotate, 7 moving linearlies of nut that match with ball-screw 8, the first slide block being connected with nut 7 will slide along the first line slideway, and the gas pawl seat being connected with the first slide block is along with the first slide block moving linearly, manipulator is done rectilinear motion back and forth, workpiece enters Workpiece storage district by the charging roller in broaching machine left side, first driven by motor the first reductor rotates, the first reductor drives the first driving wheel 2 to rotate, the first driving wheel 2 drives the first driven pulley 5 to rotate by the first conveyer belt 6, workpiece is positioned on the first conveyer belt 6, and the first driving-belt 6 will be delivered to workpiece the crawl that Workpiece storage district waits for manipulator, when manipulator arrives after workpiece district storage area, after gas pawl 3 will open, by Workpiece clamping, then along with the first slide block moves together, arrive workpiece processing district, after putting in place, gas pawl opens and unclamps workpiece, broaching machine starts workpiece to process, and then the former road of gas pawl 3 is returned and captured next workpiece, workpiece completion of processing need be transported enters subsequent processing, it is the processing vacating space of next workpiece simultaneously, so time, setting gauge will be dialled in the workpiece processing on second conveyer belt 11 of blanking roller-way on right side, the second conveyer belt 11 drives the second driving wheel 9 by the second motor, the second driving wheel 9 drives the second driven pulley 12 motions by the second conveyer belt 11, the workpiece processing will enter subsequent processing along with the second conveyer belt 11, so far, completed the manufacturing procedure of a workpiece, loop successively material loading and the blanking of next workpiece, so just realized the automatic loading/unloading function of broaching machine.
In the present embodiment, operation principle to broaching tool brush bits: when broaching tool after hours, broaching tool return, now, the piston rod 27 of cylinder will drive the second slide block 24 on it to travel forward, and the second slide block 24 is affixed with brush installing plate 22, brush installing plate 22 will be followed the second slide block 24 and travelled forward along the second line slideway 23, brush 21 touches after broaching tool, and broaching tool is still done low-speed rotation, the iron filings on broaching tool is removed clean.
In sum, the present invention is by the cooperating between charging roller, blanking roller-way ball-screw and manipulator, realized the automatic loading/unloading of workpiece, by cylinder, realized the object that iron filings on broaching machine cutter are removed, these work all do not need participating in directly of people, therefore saved manpower, greatly reduce the incidence of workman's personal injury in this operation, even got rid of the potential safety hazard existing in this operation; And there is simple in structure, compact, easily realization; The continuous duty that has realized automatic loading/unloading and workpiece processing by cooperatively interacting of digital control system, electrical system and mechanical system, has improved production efficiency greatly; At present, this device comes into operation, and produces a desired effect, and for company has saved spending, Qie Wei company has brought very large economic benefit.
Above one embodiment of the present of invention are had been described in detail, but described content is only preferred embodiment of the present invention, can not be considered to for limiting practical range of the present invention.All equalization variations of doing according to the present patent application scope and improvement etc., within all should still belonging to patent covering scope of the present invention.
Claims (10)
1. a broaching machine equipment, is characterized in that: comprise automatic loading and unloading device and brush bits device;
Described handling equipment: comprise workbench, manipulator, pusher; Described workbench comprises servomotor, ball-screw and the first line slideway, described servomotor and ball-screw interlock, described ball-screw coupling has a nut, and described the first line slideway coupling has one first slide block, and described nut and the first slide block are fixed together; Described manipulator comprises the gentle pawl seat of gas pawl, and described gas pawl is fixed on gas pawl seat, and gas pawl seat and described nut or the first slide block are fixed together; Described pusher comprises a switch-plate, and described switch-plate connects a pneumatic means or hydraulic means;
Described brush bits device: comprise brush, brush installing plate, the second line slideway, the second slide block, cylinder, cylinder frame, described brush is fixed on brush installing plate, described brush installing plate is fixed on the second slide block, the second line slideway and the second slide block sliding connection, described cylinder is fixed on cylinder frame, described the second slide block is fixed on the piston rod of cylinder, and described cylinder frame and the second line slideway are all fixed on workbench.
2. broaching machine equipment according to claim 1, it is characterized in that: also comprise a charging roller, described charging roller comprises: the first motor, the first driving wheel, the first driven pulley, the first conveyer belt and the first roller-way support, the first motor is connected with the first driving wheel, the first driving wheel is connected by the first conveyer belt with the first driven pulley, the first motor, the first driving wheel and the first driven pulley are all fixed on the first roller-way support, and described charging roller is positioned at the left side of broaching machine.
3. broaching machine equipment according to claim 1, is characterized in that: also comprise a material blanking roller road, described blanking roller-way comprises: the second motor, the second driving wheel, the second driven pulley, the second conveyer belt and the second roller-way support; The second motor is connected with the second driving wheel, and the second driving wheel is connected by the second conveyer belt with the second driven pulley, and the second motor, the second driving wheel and the second driven pulley are all fixed on the second roller-way support, and described blanking roller-way is positioned at the left side of broaching machine.
4. broaching machine equipment according to claim 1, is characterized in that: described charging roller also comprises one first expansion tightening wheel, and described the first expansion tightening wheel is arranged between described the first driving wheel and the first follower.
5. broaching machine equipment according to claim 1, is characterized in that: described blanking roller-way also comprises one second expansion tightening wheel, and described the second expansion tightening wheel is arranged between described the second driving wheel and the second follower.
6. broaching machine equipment according to claim 1, is characterized in that: described charging roller also comprises one first reductor, and the input of described the first reductor is connected with the output shaft of the first motor, and the output of the first reductor is connected with the first driving wheel.
7. broaching machine equipment according to claim 1, is characterized in that: described blanking roller-way also comprises one second reductor, and the input of described the second reductor is connected with the output shaft of the second motor, and the output of the second reductor is connected with the second driving wheel.
8. broaching machine equipment according to claim 1, is characterized in that: the both sides of the first conveyer belt of described charging roller are provided with the first side shield, and described the first side shield is fixed on the first roller-way support.
9. broaching machine equipment according to claim 1, is characterized in that: the both sides of the second conveyer belt of described blanking roller-way are provided with the second side shield, and described the second side shield is fixed on the second roller-way support.
10. broaching machine equipment according to claim 2, is characterized in that: the junction of described charging roller and workbench is provided with limited block, and described limited block place is provided with a sensor.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201210381018.1A CN103706871A (en) | 2012-10-09 | 2012-10-09 | Broaching machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201210381018.1A CN103706871A (en) | 2012-10-09 | 2012-10-09 | Broaching machine |
Publications (1)
Publication Number | Publication Date |
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CN103706871A true CN103706871A (en) | 2014-04-09 |
Family
ID=50400420
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201210381018.1A Pending CN103706871A (en) | 2012-10-09 | 2012-10-09 | Broaching machine |
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CN (1) | CN103706871A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107470720A (en) * | 2017-09-21 | 2017-12-15 | 长沙思胜智能设备有限公司 | Cartridge type broaching machine is used in a kind of double hydraulic oil cylinder driving external tooth processing |
CN109396536A (en) * | 2018-11-15 | 2019-03-01 | 长沙思胜智能设备有限公司 | Broaching machine and its handling equipment and click-on mechanism |
-
2012
- 2012-10-09 CN CN201210381018.1A patent/CN103706871A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107470720A (en) * | 2017-09-21 | 2017-12-15 | 长沙思胜智能设备有限公司 | Cartridge type broaching machine is used in a kind of double hydraulic oil cylinder driving external tooth processing |
CN109396536A (en) * | 2018-11-15 | 2019-03-01 | 长沙思胜智能设备有限公司 | Broaching machine and its handling equipment and click-on mechanism |
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Application publication date: 20140409 |