CN104001824A - Automatic feeder for punch press - Google Patents
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Abstract
本发明涉及冲床,公开了一种冲床自动送料机,包括设置在冲床上的冲压基台和设置在冲压基台上方的送料机柱体,送料机柱体两端均设有机架安装柱体,冲床两侧均设有机架,机架上设有竖直电机,纵向丝杠与第一螺母构成第一丝杠螺母副;送料机柱体内设有水平电机和横向丝杠,还包括固定设置在冲压基台上的护罩,横向丝杠与第二螺母形成第二丝杠螺母副;护罩上设有三个机械气爪。本发明应用于多工位冲床的工件连续运送,加工效率高,由于采用了大跨度的机身主体,可根据冲床工位的数目,进行适当扩展;另外针对不同的工件,可配备不同的机械夹持装置,具有较高的柔性;采用双伺服电机同步驱动,功率强劲,可运送较大尺寸的加工工件。
The invention relates to a punching machine, and discloses an automatic feeding machine for a punching machine, which includes a stamping base set on the punching machine and a feeder cylinder set above the punching base, and both ends of the feeder cylinder are provided with rack mounting cylinders , There are racks on both sides of the punching machine, vertical motors are arranged on the racks, and the longitudinal screw and the first nut form the first screw nut pair; the horizontal motor and the horizontal screw are installed in the feeder column, and the fixed screw is also included. The protective cover arranged on the stamping base, the horizontal lead screw and the second nut form a second lead screw nut pair; the protective cover is provided with three mechanical air claws. The invention is applied to the continuous transportation of workpieces of multi-station punching machines, and has high processing efficiency. Due to the adoption of a large-span fuselage body, it can be appropriately expanded according to the number of punching stations; in addition, it can be equipped with different machines for different workpieces. The clamping device has high flexibility; it is synchronously driven by double servo motors, with strong power, and can transport large-sized workpieces.
Description
技术领域technical field
本发明涉及冲床,尤其涉及了一种冲床自动送料机。The invention relates to a punching machine, in particular to an automatic feeding machine for a punching machine.
背景技术Background technique
目前大多数普通冲床几乎都是人工操作,人工送料,人工进行冲压,效率低下,质量参差不齐,且人工进行送料、冲压非常的危险,工伤事故频繁发生,工人的人身安全无法得到保障。因此有必要研究一种可自动进行送料、冲孔裁边、压刃、折弯等操作的自动送料机。At present, most ordinary punching machines are almost all manually operated, manual feeding, manual stamping, low efficiency, uneven quality, and manual feeding and stamping are very dangerous, frequent industrial accidents, and workers' personal safety cannot be guaranteed. Therefore it is necessary to study an automatic feeder that can automatically perform operations such as feeding, punching and trimming, pressing blades, and bending.
发明内容Contents of the invention
本发明的目的在于提供了一种可自动进行送料、冲孔裁边、压刃、折弯等操作的冲床自动送料机。The object of the present invention is to provide an automatic feeder for a punching machine that can automatically perform operations such as feeding, punching and trimming, pressing blades, and bending.
为了解决上述技术问题,本发明通过下述技术方案得以解决:In order to solve the above technical problems, the present invention is solved through the following technical solutions:
冲床自动送料机,包括设置在冲床上的冲压基台和设置在冲压基台上方的送料机柱体,送料机柱体两端均设有机架安装柱体,冲床两侧均设有机架,机架上设有竖直电机,竖直电机下方设有纵向丝杠,机架安装柱体上固定设有第一螺母,第一螺母套入纵向丝杆,纵向丝杠与第一螺母构成第一丝杠螺母副;送料机柱体内设有水平电机和横向丝杠,还包括固定设置在冲压基台上的护罩,护罩上固定设有第二螺母,第二螺母套入横向丝杠,横向丝杠与第二螺母形成第二丝杠螺母副;护罩上设有三个机械气爪,机械气爪包括用于驱动机械气爪的夹持气缸、与夹持气缸连接的转轴和与转轴连接的机械气爪短臂。Punch automatic feeding machine, including the stamping abutment set on the punching machine and the feeder cylinder set above the punching abutment, both ends of the feeder cylinder are equipped with rack mounting cylinders, and both sides of the punching machine are equipped with racks , a vertical motor is arranged on the frame, a longitudinal lead screw is arranged below the vertical motor, a first nut is fixed on the frame mounting column, the first nut is inserted into the longitudinal lead rod, and the longitudinal lead screw and the first nut form a The first lead screw and nut pair; a horizontal motor and a horizontal lead screw are arranged in the feeder cylinder, and a shield fixed on the stamping base is also included. The second nut is fixed on the shield, and the second nut is inserted into the transverse wire. The horizontal lead screw and the second nut form a second lead screw nut pair; three mechanical air claws are arranged on the shield, and the mechanical air claws include a clamping cylinder for driving the mechanical air claws, a rotating shaft connected to the clamping cylinder and The short arm of the mechanical air gripper connected to the rotating shaft.
作为优选,冲压基台上设有三个按顺序排列的工位,分别命名为第一工位、第二工位和第三工位。Preferably, three sequentially arranged stations are arranged on the stamping base, which are respectively named as the first station, the second station and the third station.
作为优选,第一工位前设置一个进料工位。Preferably, a feeding station is arranged before the first station.
作为优选,进料工位下方设有水平滑轨,进料工位下端设有与水平滑轨配合的水平滑块,进料工位通过水平滑块和水平滑轨的配合在水平方向上移动。As a preference, a horizontal slide rail is provided below the feed station, and a horizontal slide block matched with the horizontal slide rail is provided at the lower end of the feed station, and the feed station moves in the horizontal direction through the cooperation of the horizontal slide block and the horizontal slide rail .
作为优选,冲压基台上设有气缸安装块,水平滑轨设置在气缸安装块上。Preferably, the stamping base is provided with a cylinder mounting block, and the horizontal slide rail is arranged on the cylinder mounting block.
作为优选,还包括进料气缸,进料气缸与气缸安装块固定连接,进料工位与进料气缸的气缸轴连接。Preferably, a feed cylinder is also included, the feed cylinder is fixedly connected with the cylinder mounting block, and the feed station is connected with the cylinder shaft of the feed cylinder.
作为优选,机架上设有纵向滑轨,纵向滑轨设置在纵向丝杠旁,机架安装柱体上固定安装有与纵向滑轨配合的纵向滑块。Preferably, the frame is provided with a longitudinal slide rail, and the longitudinal slide rail is arranged beside the longitudinal lead screw, and a longitudinal slide block cooperating with the longitudinal slide rail is fixedly mounted on the frame mounting column.
作为优选,护罩上安装有横向滑块,送料机主体上设有与横向滑块配合的横向滑轨。Preferably, a transverse slider is installed on the shield, and a transverse slide rail cooperating with the transverse slider is provided on the main body of the feeder.
本发明具有以下优点:The present invention has the following advantages:
1.本发明应用于多工位冲床的工件连续运送,加工效率高。由于采用了大跨度的机身主体,可根据冲床工位的数目,进行适当扩展。例如,当一个工件需要4个工序的时候,在布置四个工位的同时,可在送料机上添加一个机械夹持机构,就可轻松完成工件的运送。另外针对不同的工件,可配备不同的机械夹持装置,具有较高的柔性。1. The present invention is applied to the continuous delivery of workpieces of multi-station punching machines, and the processing efficiency is high. Due to the adoption of a large-span fuselage body, it can be expanded appropriately according to the number of punch stations. For example, when a workpiece requires 4 processes, while arranging four stations, a mechanical clamping mechanism can be added to the feeder to easily complete the delivery of the workpiece. In addition, for different workpieces, different mechanical clamping devices can be equipped with high flexibility.
2.采用双伺服电机同步驱动,功率强劲,可运送较大尺寸的加工工件。2. Synchronously driven by dual servo motors, the power is strong, and it can transport large-sized workpieces.
针对送料机精度和振动问题:For feeder accuracy and vibration problems:
1.送料机在竖直方向上由于机体跨度大,质量大,采用双电机驱动提高动力。在水平方向上受力较小,采用单电机驱动。1. Due to the large span and high quality of the feeder in the vertical direction, it adopts dual motor drive to increase power. The force in the horizontal direction is small, and it is driven by a single motor.
2.为保证机身刚性,采用了槽钢制成送料机柱体和采用方钢制成的机架安装柱体。送料机柱体两端焊接有连接板,机架安装柱体一端焊接有连接板,送料机柱体和机架安装柱体通过螺栓、连接板连接。2. In order to ensure the rigidity of the fuselage, the feeder column is made of channel steel and the rack installation column is made of square steel. Both ends of the feeder cylinder are welded with connection plates, and one end of the rack installation cylinder is welded with a connection plate, and the feeder cylinder and the rack installation cylinder are connected by bolts and connection plates.
3.为抑制第一螺母和第二螺母的振动,对送料机中的每处丝杆、螺母结构接配备两组滑轨滑块;且一组滑轨滑块包括一根滑轨和个滑块,保证精度。3. In order to suppress the vibration of the first nut and the second nut, two sets of slide rail sliders are equipped for each screw and nut structure in the feeder; and a set of slide rail sliders includes a slide rail and a slide rail block, with guaranteed accuracy.
附图说明Description of drawings
图1是本发明的主视图。Fig. 1 is a front view of the present invention.
图2是图1的部分剖面图。FIG. 2 is a partial sectional view of FIG. 1 .
图3是图2的A部放大图。Fig. 3 is an enlarged view of part A of Fig. 2 .
图4是机架安装柱体上的部分剖面图。Figure 4 is a partial cross-sectional view of the rack mount column.
图5是本发明的俯视图。Figure 5 is a top view of the present invention.
附图中各数字标号所指代的部位名称如下:其中1—冲压基台、2—送料机柱体、3—机架安装柱体、4—机架、5—电机安装架、6—竖直电机、7—纵向丝杠、8—第一联轴器、9—第一螺母、10—纵向滑轨、11—水平电机、12—横向丝杠、13—丝杠座、14—第二联轴器、15—护罩、16—第二螺母、17—横向滑块、18—横向滑轨、19—夹持气缸、20—转轴、21—机械气爪短臂、22—机械手指、23—第一工位、24—第二工位、25—第三工位、26—进料工位、27—水平滑轨、28—气缸安装块、29—进料气缸、30—推板、31—出料滑槽、32—水平滑块、33—出料气缸、34—纵向滑块。The names of the parts indicated by the numbers in the attached drawings are as follows: 1—stamping base, 2—feeder cylinder, 3—rack installation cylinder, 4—frame, 5—motor mounting frame, 6—vertical Straight motor, 7—longitudinal screw, 8—first coupling, 9—first nut, 10—longitudinal slide rail, 11—horizontal motor, 12—horizontal screw, 13—screw seat, 14—second Coupling, 15—shield, 16—second nut, 17—transverse slider, 18—transverse slide rail, 19—clamping cylinder, 20—rotating shaft, 21—short arm of mechanical air claw, 22—mechanical finger, 23—first station, 24—second station, 25—third station, 26—feeding station, 27—horizontal slide rail, 28—cylinder mounting block, 29—feeding cylinder, 30—push plate , 31—discharge chute, 32—horizontal slide block, 33—discharge cylinder, 34—longitudinal slide block.
具体实施方式Detailed ways
下面结合附图与实施例对本发明作进一步详细描述。The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments.
实施例1Example 1
冲床自动送料机,如图1至图5所示,包括设置在冲床上的冲压基台1、设置在冲压基台1上方的送料机柱体2,送料机柱体2为槽钢,送料机柱体2两端均设有机架安装柱体3,机架安装柱体3均采用方钢,冲床两侧均固定设有机架4,机架4上固定设有电机安装架5,电机安装架5上设有竖直电机6,还包括设置在竖直电机6下方的纵向丝杠7,竖直电机6的电机轴通过第一联轴器8与纵向丝杠7联结,方钢上固定设有第一螺母9,第一螺母9套入纵向丝杆,纵向丝杠7与第一螺母9构成第一丝杠螺母副,其可将竖直电机6的旋转运动转化为第一螺母9的直线运动。机架4上设有两个纵向滑轨10,两个纵向滑轨10分别设置在纵向丝杠7两边,方钢上固定安装有与纵向滑轨10配合的纵向滑块34,纵向滑块34可在纵向滑轨10上滑动。当竖直电机6旋转时即可转动纵向丝杆,纵向丝杆带动第一螺母9沿着纵向丝杆移动,就可使方钢在竖直方向上移动,从而拖动送料机主体在竖直方向上移动。The punch automatic feeder, as shown in Figures 1 to 5, includes a punching base 1 set on the punching machine, a feeder cylinder 2 arranged above the punching base 1, the feeder cylinder 2 is channel steel, and the feeder Cylinder 2 two ends are all provided with frame installation cylinder 3, and frame installation cylinder 3 all adopts square steel, and both sides of punch press are all fixedly provided with frame 4, and frame 4 is fixedly provided with motor mounting frame 5, and motor The mounting frame 5 is provided with a vertical motor 6, and also includes a longitudinal lead screw 7 arranged below the vertical motor 6. The motor shaft of the vertical motor 6 is connected with the longitudinal lead screw 7 by the first coupling 8, and the square steel The first nut 9 is fixedly installed, and the first nut 9 is inserted into the longitudinal screw, and the longitudinal screw 7 and the first nut 9 form a first screw nut pair, which can convert the rotation motion of the vertical motor 6 into the first nut 9 linear motions. The frame 4 is provided with two longitudinal slide rails 10, and the two longitudinal slide rails 10 are arranged on both sides of the longitudinal lead screw 7 respectively. Can slide on the vertical slide rail 10. When the vertical motor 6 rotates, the longitudinal screw mandrel can be rotated, and the longitudinal screw mandrel drives the first nut 9 to move along the longitudinal screw mandrel, so that the square steel can be moved vertically, thereby dragging the feeder main body in the vertical direction. direction to move.
送料机柱体2内设有水平电机11、横向丝杠12和丝杠座13,横向丝杠12一端安装在丝杠座13内,水平电机11的电机轴通过第二联轴器14与横向丝杠12联结。还包括固定设置在冲压基台1上的护罩15,护罩15上固定设有第二螺母16,第二螺母16套入横向丝杠12,横向丝杠12与第二螺母16形成第二丝杠螺母副,其可将水平电机11的旋转运动转化为第二螺母16的直线运动。护罩15上固定安装有横向滑块17,送料机主体上设有与横向滑块17配合的横向滑轨18,横向滑块17可在横向滑轨18上滑动。当水平电机11旋转时即可转动横向丝杆,从而使横向丝杠12与第二螺母16相向移动,就可使送料机柱体2在水平方向上直线移动。The feeder cylinder 2 is provided with a horizontal motor 11, a horizontal screw 12 and a screw seat 13, one end of the horizontal screw 12 is installed in the screw seat 13, and the motor shaft of the horizontal motor 11 is connected to the horizontal motor 11 through the second coupling 14. Leading screw 12 links. It also includes a shield 15 fixedly arranged on the stamping base 1, on which the second nut 16 is fixed, and the second nut 16 is inserted into the horizontal screw 12, and the horizontal screw 12 and the second nut 16 form a second The lead screw nut pair can convert the rotary motion of the horizontal motor 11 into the linear motion of the second nut 16 . A horizontal slide block 17 is fixedly installed on the shield 15 , and the feeder main body is provided with a horizontal slide rail 18 cooperating with the horizontal slide block 17 , and the horizontal slide block 17 can slide on the horizontal slide rail 18 . When the horizontal motor 11 rotates, the horizontal screw can be rotated, so that the horizontal screw 12 and the second nut 16 move toward each other, and the feeder cylinder 2 can be moved linearly in the horizontal direction.
护罩15上设有三个机械气爪,机械气爪包括用于驱动机械气爪的夹持气缸19、与夹持气缸19连接的转轴20和与转轴20连接的机械气爪短臂21,当夹持气缸19伸缩时转轴20旋转,即可拖动机械气爪短臂21绕转轴20旋转,进而让机械手指22打开、关闭,完成夹持工件的动作。Three mechanical air claws are provided on the shield 15, and the mechanical air claws include a clamping cylinder 19 for driving the mechanical air claws, a rotating shaft 20 connected to the clamping cylinder 19 and a short arm 21 of the mechanical air claws connected with the rotating shaft 20, when When the clamping cylinder 19 expands and contracts, the rotating shaft 20 rotates, and the short arm 21 of the mechanical air claw can be dragged to rotate around the rotating shaft 20, and then the mechanical fingers 22 are opened and closed to complete the action of clamping the workpiece.
水平电机11和竖直电机6均采用伺服电机。Horizontal motor 11 and vertical motor 6 all adopt servo motors.
冲床拟进行的冲压流程分为三步:冲孔裁边;压刃;折弯。因此在本实施例中,拟定冲压基台1上设有三个按顺序排列的工位,分别命名为第一工位23、第二工位24和第三工位25,三道工序分别在第一工位23、第二工位24、第三工位25上完成。除了这三个工位,为方便冲压送料,在第一工位23前添加一个进料工位26。进料工位26下方设有水平滑轨27,进料工位26下端设有与水平滑轨27配合的水平滑块32,水平滑块32固定在进料工位26下端,水平滑块32可沿水平滑轨27滑动。冲压基台1上设有气缸安装块28,水平滑轨27设置在气缸安装块28上,还包括进料气缸29,进料气缸29与气缸安装块28固定连接,进料工位26与进料气缸29的气缸轴连接,可实现水平滑轨27水平方向的移动。The punching process to be carried out by the punching machine is divided into three steps: punching and trimming; pressing blade; bending. Therefore, in the present embodiment, it is proposed that three stations arranged in sequence are arranged on the stamping base 1, which are respectively named as the first station 23, the second station 24 and the third station 25. Complete on the first station 23, the second station 24, and the third station 25. In addition to these three stations, a feeding station 26 is added before the first station 23 for the convenience of punching and feeding. Below the feeding station 26, a horizontal slide rail 27 is provided, and the lower end of the feeding station 26 is provided with a horizontal slider 32 cooperating with the horizontal slide rail 27. The horizontal slider 32 is fixed on the lower end of the feeding station 26, and the horizontal slider 32 Can slide along horizontal slide rail 27. The stamping base 1 is provided with a cylinder installation block 28, and the horizontal slide rail 27 is arranged on the cylinder installation block 28, and also includes a feed cylinder 29, which is fixedly connected with the cylinder installation block 28, and the feed station 26 is connected with the feed cylinder. The cylinder axis of material cylinder 29 is connected, can realize the movement of horizontal slide rail 27 horizontal directions.
对于加工完成的工件,设计了由出料气缸33驱动的出料机构。出料气缸33安装在第三工位25后侧,第三工位25前侧设有推板30,推板30与出料气缸33的气缸轴固定连接,第三工位25后侧还设有出料滑槽31。出料气缸33伸缩可拖动推板30把加工完成的工件推出第三工位25,并推至出料滑槽31上,工件靠重力滑出冲床。For the processed workpiece, a discharge mechanism driven by the discharge cylinder 33 is designed. Discharge cylinder 33 is installed in the 3rd station 25 rear sides, and the 3rd station 25 front sides is provided with push plate 30, and push plate 30 is fixedly connected with the cylinder shaft of discharge cylinder 33, and the 3rd station 25 rear sides are also provided with Discharge chute 31 is arranged. The discharge cylinder 33 telescopically can drag the push plate 30 to push the processed workpiece out of the third station 25, and push it onto the discharge chute 31, and the workpiece slides out of the punch press by gravity.
冲床自动送料机悬挂于冲床两侧,由伺服电机驱动,冲床自动送料机在竖直方向上的运动由两边的伺服电机拖动纵向丝杠7转化得到;在水平方向上的运动由横向的伺服电机拖动横向丝杠12转化得到;工件的夹持与松开由机械气爪作用实现。The punch automatic feeder is suspended on both sides of the punch and driven by a servo motor. The vertical movement of the punch automatic feeder is transformed by the servo motor on both sides dragging the longitudinal screw 7; the horizontal movement is obtained by the horizontal servo The motor drives the horizontal lead screw 12 to transform; the clamping and loosening of the workpiece is realized by the action of mechanical air claws.
总之,以上所述仅为本发明的较佳实施例,凡依本发明申请专利范围所作的均等变化与修饰,皆应属本发明专利的涵盖范围。In a word, the above descriptions are only preferred embodiments of the present invention, and all equivalent changes and modifications made according to the scope of the patent application of the present invention shall fall within the scope of the patent of the present invention.
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410200157.9A CN104001824B (en) | 2014-05-13 | 2014-05-13 | Automatic feeder for punch |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410200157.9A CN104001824B (en) | 2014-05-13 | 2014-05-13 | Automatic feeder for punch |
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| CN104001824A true CN104001824A (en) | 2014-08-27 |
| CN104001824B CN104001824B (en) | 2016-05-18 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104971981A (en) * | 2015-06-20 | 2015-10-14 | 张家港市南丰发达五金配件厂 | Automatic conveying die punching machine for forming keel metal sheet |
| CN105234300A (en) * | 2015-10-10 | 2016-01-13 | 平湖拓伟思自动化设备有限公司 | Novel automatic riveting device for automobile exhaust fan motor rear covers |
| CN105621087A (en) * | 2014-11-20 | 2016-06-01 | 斯特曼机械和操作有限公司 | Transfer device |
| CN109955610A (en) * | 2019-04-30 | 2019-07-02 | 蚌埠市瑞隆五金有限公司 | An automatic stencil printing device for blockade |
| CN113477774A (en) * | 2021-09-08 | 2021-10-08 | 成都市和乐门业有限公司 | Sheet metal punch forming system and processing method based on special-shaped clamp push block |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105621087A (en) * | 2014-11-20 | 2016-06-01 | 斯特曼机械和操作有限公司 | Transfer device |
| CN105621087B (en) * | 2014-11-20 | 2019-12-06 | 斯特曼机械和操作有限公司 | Conveying device |
| CN104971981A (en) * | 2015-06-20 | 2015-10-14 | 张家港市南丰发达五金配件厂 | Automatic conveying die punching machine for forming keel metal sheet |
| CN105234300A (en) * | 2015-10-10 | 2016-01-13 | 平湖拓伟思自动化设备有限公司 | Novel automatic riveting device for automobile exhaust fan motor rear covers |
| CN109955610A (en) * | 2019-04-30 | 2019-07-02 | 蚌埠市瑞隆五金有限公司 | An automatic stencil printing device for blockade |
| CN113477774A (en) * | 2021-09-08 | 2021-10-08 | 成都市和乐门业有限公司 | Sheet metal punch forming system and processing method based on special-shaped clamp push block |
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