CN103682049B - A kind of waterproof paster LED and production technology thereof - Google Patents

A kind of waterproof paster LED and production technology thereof Download PDF

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Publication number
CN103682049B
CN103682049B CN201310730091.XA CN201310730091A CN103682049B CN 103682049 B CN103682049 B CN 103682049B CN 201310730091 A CN201310730091 A CN 201310730091A CN 103682049 B CN103682049 B CN 103682049B
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China
Prior art keywords
plastic packaging
packaging shaped
led
waterproof
shaped support
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Expired - Fee Related
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CN201310730091.XA
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Chinese (zh)
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CN103682049A (en
Inventor
谢月冬
陈可
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Shanghai Gelingao Intelligent Technology Co ltd
Shanghai Gelingao Lighting Polytron Technologies Inc
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Sichuan Bonshine Optical Electron Technology Co Ltd
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Priority to CN201310730091.XA priority Critical patent/CN103682049B/en
Publication of CN103682049A publication Critical patent/CN103682049A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/52Encapsulations
    • H01L33/54Encapsulations having a particular shape
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L25/00Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof
    • H01L25/03Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes
    • H01L25/10Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices having separate containers
    • H01L25/13Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices having separate containers the devices being of a type provided for in group H01L33/00
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2933/00Details relating to devices covered by the group H01L33/00 but not provided for in its subgroups
    • H01L2933/0008Processes
    • H01L2933/0033Processes relating to semiconductor body packages
    • H01L2933/005Processes relating to semiconductor body packages relating to encapsulations

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Computer Hardware Design (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Led Device Packages (AREA)

Abstract

The invention discloses a kind of waterproof paster LED and production technology thereof, described paster LED includes: package main body, and described package main body is specially epoxy encapsulation main body;Plastic packaging shaped support, one end of described plastic packaging shaped support is stretched into inside described package main body, described plastic packaging shaped support is provided with crystal bonding area, it is fixed with LED wafer in described crystal bonding area, wherein, the pin of described plastic packaging shaped support is provided with waterproof groove and anti-water hole, it is achieved that paster LED has good waterproof, the technique effect of humidity resistance.

Description

A kind of waterproof paster LED and production technology thereof
Technical field
The present invention relates to field of photoelectric technology, particularly relate to a kind of waterproof paster LED and production technology thereof.
Background technology
In recent years, adopting surface mounted LED becomes a Hot spots for development, well solves the problems such as brightness, visual angle, flatness, concordance, is especially suitable for the application of high-resolution indoor full color display.But along with becoming increasingly popular of LED, more and more higher to its performance requirement, requiring to disclosure satisfy that high-resolution open air, outdoor full color display screen and the application of outdoor building, common paster LED water resistance is low, it is impossible to is placed in for a long time in moist rugged environment and uses.
The waterproof difficult point of adopting surface mounted LED is mainly caused by two aspects: one is the infiltration of LED support.LED support infiltration is caused by the contact surface of the material of support and material with electrode pin.The support of adopting surface mounted LED is to obtain compressing to plastics and metal electrode at present, and plastic cement material used is poly-spirit benzene diamides (being called for short PPA), and metal electrode material has copper, aluminum etc..The support of this material structure in the weakness of waterproof aspect is: 1, the easy moisture absorption of PPA material;2, there is gap in the contact surface between PPA and metal electrode pin, and this gap can after Reflow Soldering and follow-up LED use during become big, so that impurity invasions such as aqueous vapors.Two is the infiltration of LED encapsulation glue-line.LED uses packaging plastic to be mainly epoxy resin and silicones (polyorganosiloxane resin).The thermal coefficient of expansion of epoxy resin and silicones is different from LED support, and in use, phenomenon of expanding with heat and contract with cold can make packing colloid die down with the cohesive of LED support, gap occurs, causes aqueous vapor to invade.A kind of there is waterproof, the adopting surface mounted LED of humidity resistance accordingly, it would be desirable to study.
Present inventor in realizing the embodiment of the present application during inventive technique scheme, finds that above-mentioned technology at least exists following technical problem:
In the prior art, plastic cement material used by existing adopting surface mounted LED is the easy moisture absorption of PPA, there is interstitial water gas and be easily accessible in the contact surface between PPA and metal electrode pin, paster LED uses packaging plastic to be mainly the thermal coefficient of expansion of epoxy resin and silicones, epoxy resin and silicones and the different of LED support, in use, gap easily occurs, aqueous vapor is caused to invade, so, there is technical problem waterproof, that humidity resistance is poor in existing adopting surface mounted LED.
Summary of the invention
The embodiment of the present application, by providing a kind of waterproof paster LED and production technology thereof, solves existing adopting surface mounted LED in prior art and there is technical problem waterproof, that humidity resistance is poor, it is achieved that paster LED has good waterproof, the technique effect of humidity resistance.
For solving above-mentioned technical problem, on the one hand the embodiment of the present application provides waterproof a kind of paster LED, and described paster LED includes:
Package main body, described package main body is specially epoxy encapsulation main body;
Plastic packaging shaped support, one end of described plastic packaging shaped support is stretched into inside described package main body, and described plastic packaging shaped support is provided with crystal bonding area, is fixed with LED wafer in described crystal bonding area, wherein, the pin of described plastic packaging shaped support is provided with waterproof groove and anti-water hole.
Wherein, the pin of described plastic packaging shaped support has two ends, and wherein one end is positioned at described package main body, and the other end is bent to bottom described package main body through described package main body.
Wherein, described plastic packaging shaped bracket is electrically connected with described LED wafer, carries out full-enclosed encapsulation after connection.
On the other hand, present application example also provides for the production technology of a kind of waterproof paster LED, and described production technology comprises the following steps:
(1) making of plastic packaging shaped support, the making of described plastic packaging shaped support is particularly as follows: carry out cold stamping initially with bracket mould to copper material, then described plastic packaging shaped bracket is obtained by injection, wherein, cell cube in described plastic packaging shaped bracket is bowl shape, and capsulation material is opaque material, described plastic packaging shaped bracket having the crystal bonding area for fixing LED wafer and weld zone, the pin of described plastic packaging shaped bracket has waterproof groove and waterproof emptying aperture.
(2) LED wafer is fixed: described LED wafer is fixed on the described crystal bonding area of described plastic packaging shaped bracket;
(3) bonding wire: the solder joint of described LED wafer is welded with described weld zone;
(4) one-shot forming encapsulation: carry out a glue in the described plastic packaging shaped support bowl after bonding wire, click and enter optical grade epoxy resin;
(5) one-step solidification: utilize high temperature roaster that material the most for dispensing glue is solidified;
(6) post forming encapsulation: put in mould by the material of one-step solidification, in unsettled laying state, injects epoxy encapsulation, and described mould is cubic shaped, and the exiting surface making described plastic packaging shaped support is plane;
(7) secondary solidification: the material after utilizing high temperature roaster to encapsulate post forming solidifies;
(8) clubfoot: the material after solidifying secondary carries out clubfoot process, obtains the individuality of waterproof paster LED.
Further, described step (2) LED wafer is fixing specifically includes:
21, LED wafer fixing glue on the described crystal bonding area point of the described plastic packaging shaped support prepared in step (1), when glue, each some Jiao Chu connects without colloid;
22, described LED wafer is individually positioned in the some Jiao Chu of described crystal bonding area;
23, after described LED wafer is placed, described plastic packaging shaped support is sent in heated-air circulation roaster with described LED wafer and solidifies.
Further, the material after secondary is solidified by described step (8) carries out clubfoot process, obtains the individuality of waterproof paster LED, specifically includes:
81, utilizing bent pin mould, the pin of the material after being solidified by secondary carries out bending so that the pin end of the material after secondary solidification turns back to epoxy encapsulation bottom part body;
82, the material after utilizing threshing mould to be solidified by secondary separates from empty frame, thus obtains the individuality of waterproof paster LED.
The one or more technical schemes provided in the embodiment of the present application, at least have the following technical effect that or advantage:
It is epoxy resin owing to have employed the material design of package main body, and the support of LED is plastic packaging shaped bracket, carry out full-enclosed encapsulation, and the pin at plastic packaging shaped bracket is provided with the technological means of waterproof groove and anti-water hole, so, efficiently solve existing adopting surface mounted LED in prior art and there is technical problem waterproof, that humidity resistance is poor, and then achieve paster LED there is good waterproof, the technique effect of humidity resistance.
Accompanying drawing explanation
Fig. 1 is the structural representation of waterproof paster LED in the embodiment of the present application;
Fig. 2 is the structural representation of plastic packaging shaped support in the embodiment of the present application;
Fig. 3 is the structural representation of cell cube in plastic packaging shaped support in the embodiment of the present application;
Fig. 4 is the sectional view of waterproof paster LED in the embodiment of the present application;
Fig. 5 is the production technological process of waterproof paster LED in the embodiment of the present application;
Fig. 6 is structural representation after cell cube die bond bonding wire in plastic packaging shaped support in the embodiment of the present application;
Fig. 7 has been the waterproof paster LED structure schematic diagram after bent angle technique.
Detailed description of the invention
The embodiment of the present application, by providing a kind of waterproof paster LED and production technology thereof, solves existing adopting surface mounted LED in prior art and there is technical problem waterproof, that humidity resistance is poor, it is achieved that paster LED has good waterproof, the technique effect of humidity resistance.
Technical scheme during the application implements is the above-mentioned technical problem of solution.General thought is as follows:
Have employed the material design of package main body is epoxy resin, and the support of LED is plastic packaging shaped bracket, carry out full-enclosed encapsulation, and the pin at plastic packaging shaped bracket is provided with the technological means of waterproof groove and anti-water hole, so, efficiently solve existing adopting surface mounted LED in prior art and there is technical problem waterproof, that humidity resistance is poor, and then achieve paster LED there is good waterproof, the technique effect of humidity resistance.
In order to be better understood from technique scheme, below in conjunction with Figure of description and specific embodiment, technique scheme is described in detail.
Embodiment one
In embodiment one, it is provided that a kind of waterproof paster LED, refer to Fig. 1-Fig. 4, described paster LED includes:
Package main body 10, described package main body 10 is specially epoxy encapsulation main body;
Plastic packaging shaped support 20, it is internal that described package main body 10 is stretched in one end of described plastic packaging shaped support 20, and described plastic packaging shaped support 20 is provided with crystal bonding area, is fixed with LED wafer in described crystal bonding area, wherein, the pin of described plastic packaging shaped support is provided with waterproof groove 201 and anti-water hole 202.
Wherein, in the embodiment of the present application, the pin of described plastic packaging shaped support 20 has two ends, and wherein one end is positioned at described package main body 10, and the other end is bent to bottom described package main body 10 through described package main body 10.
Wherein, in the embodiment of the present application, described plastic packaging shaped bracket 20 is electrically connected with described LED wafer, carries out full-enclosed encapsulation after connection.
In actual applications, waterproof groove 201 is set and good waterproof moisture-proof effect can be played in anti-water hole 202.
In actual applications, it is that epoxy resin can avoid the moisture absorption by the material design of package main body, carries out full-enclosed encapsulation and be sealing effectiveness and preferably encapsulate, comprehensive seal, also for waterproof, moistureproof.
As shown in Figure 1, waterproof paster LED in the embodiment of the present application includes that epoxy resin surrounds package main body 10 entirely, and one end stretches into the plastic packaging shaped bracket 20 within epoxy encapsulation main body 10, the external part of plastic packaging shaped bracket 20, after bending, turns back and is buckled on the bottom of epoxy encapsulation main body 10.
In the diagram, the top plane of package main body 10 is made up of top plane 101 and the middle exiting surface 102 of surrounding, exiting surface is dome shape, thus form sphere lens 103, in the embodiment of the present application, the peak of described sphere lens 103 is in the plane at top plane 101 place of described package main body 10, sphere lens 103 is refractive optical surface, plastic packaging shaped bracket 20,30, plastic packaging shaped bracket 30 has bowl 50, is provided with crystal bonding area 40 in bowl.
Waterproof paster LED in corresponding embodiment one, embodiment one also provides for the production technology of a kind of waterproof paster LED, refer to Fig. 5-Fig. 7, and described production technology comprises the following steps:
(1) making of plastic packaging shaped support, the making of described plastic packaging shaped support is particularly as follows: carry out cold stamping initially with bracket mould to copper material, then described plastic packaging shaped bracket is obtained by injection, wherein, cell cube in described plastic packaging shaped bracket is bowl shape, and capsulation material is opaque material, described plastic packaging shaped bracket having the crystal bonding area for fixing LED wafer and weld zone, the pin of described plastic packaging shaped bracket has waterproof groove and waterproof emptying aperture.
(2) LED wafer is fixed: described LED wafer is fixed on the described crystal bonding area of described plastic packaging shaped bracket;
(3) bonding wire: the solder joint of described LED wafer is welded with described weld zone;
(4) one-shot forming encapsulation: carry out a glue in the described plastic packaging shaped support bowl after bonding wire, click and enter optical grade epoxy resin;
(5) one-step solidification: utilize high temperature roaster that material the most for dispensing glue is solidified;
(6) post forming encapsulation: put in mould by the material of one-step solidification, in unsettled laying state, injects epoxy encapsulation, and described mould is cubic shaped, and the exiting surface making described plastic packaging shaped support is plane;
(7) secondary solidification: the material after utilizing high temperature roaster to encapsulate post forming solidifies;
(8) clubfoot: the material after solidifying secondary carries out clubfoot process, obtains the individuality of waterproof paster LED.
Wherein, in the embodiment of the present application, described step (2) LED wafer is fixing specifically includes:
21, LED wafer fixing glue on the described crystal bonding area point of the described plastic packaging shaped support prepared in step (1), when glue, each some Jiao Chu connects without colloid;
22, described LED wafer is individually positioned in the some Jiao Chu of described crystal bonding area;
23, after described LED wafer is placed, described plastic packaging shaped support is sent in heated-air circulation roaster with described LED wafer and solidifies.
Wherein, in the embodiment of the present application, the material after secondary is solidified by described step (8) carries out clubfoot process, obtains the individuality of waterproof paster LED, specifically includes:
81, utilizing bent pin mould, the pin of the material after being solidified by secondary carries out bending so that the pin end of the material after secondary solidification turns back to epoxy encapsulation bottom part body;
82, the material after utilizing threshing mould to be solidified by secondary separates from empty frame, thus obtains the individuality of waterproof paster LED.
As shown in Figure 5, plastic packaging shaped support is provided with four support pins, lateral trench and emptying aperture is had on four support pins, a wherein support of four supports is provided with crystal bonding area, is fixed with LED wafer in crystal bonding area, and LED wafer is fixed on the bottom of crystal bonding area stem for stem by colloid, and LED wafer is connected with the weld zone of support by gold thread respectively, and ensure good electrical connection, after being passed through electric current, LED wafer can be made luminous.
Fig. 6 has been the paster LED structural representation after bent angle technique.
Technical scheme in above-mentioned the embodiment of the present application, at least has the following technical effect that or advantage:
It is epoxy resin owing to have employed the material design of package main body, and the support of LED is plastic packaging shaped bracket, carry out full-enclosed encapsulation, and the pin at plastic packaging shaped bracket is provided with the technological means of waterproof groove and anti-water hole, so, efficiently solve existing adopting surface mounted LED in prior art and there is technical problem waterproof, that humidity resistance is poor, and then achieve paster LED there is good waterproof, the technique effect of humidity resistance.
Although preferred embodiments of the present invention have been described, but those skilled in the art once know basic creative concept, then these embodiments can be made other change and amendment.So, claims are intended to be construed to include preferred embodiment and fall into all changes and the amendment of the scope of the invention.
Obviously, those skilled in the art can carry out various change and modification without departing from the spirit and scope of the present invention to the present invention.So, if these amendments of the present invention and modification belong within the scope of the claims in the present invention and equivalent technologies thereof, then the present invention is also intended to comprise these change and modification.

Claims (1)

1. the production technology of a waterproof paster LED, it is characterised in that described production technology comprises the following steps:
(1) making of plastic packaging shaped support, the making of described plastic packaging shaped support is particularly as follows: carry out cold stamping initially with bracket mould to copper material, then described plastic packaging shaped bracket is obtained by injection, wherein, cell cube in described plastic packaging shaped bracket is bowl shape, and capsulation material is opaque material, described plastic packaging shaped bracket having the crystal bonding area for fixing LED wafer and weld zone, the pin of described plastic packaging shaped bracket has waterproof groove and waterproof emptying aperture;
(2) LED wafer is fixed: described LED wafer is fixed on the described crystal bonding area of described plastic packaging shaped bracket;
(3) bonding wire: the solder joint of described LED wafer is welded with described weld zone;
(4) one-shot forming encapsulation: carry out a glue in the described plastic packaging shaped support bowl after bonding wire, click and enter optical grade epoxy resin;
(5) one-step solidification: utilize high temperature roaster that material the most for dispensing glue is solidified;
(6) post forming encapsulation: put in mould by the material of one-step solidification, in unsettled laying state, injects epoxy encapsulation, and described mould is cubic shaped, and the exiting surface making described plastic packaging shaped support is plane;
(7) secondary solidification: the material after utilizing high temperature roaster to encapsulate post forming solidifies;
(8) clubfoot: the material after solidifying secondary carries out clubfoot process, obtains the individuality of waterproof paster LED;
Described step (2) LED wafer is fixing to be specifically included:
21, LED wafer fixing glue on the described crystal bonding area point of the described plastic packaging shaped support prepared in step (1), when glue, each some Jiao Chu connects without colloid;
22, described LED wafer is individually positioned in the some Jiao Chu of described crystal bonding area;
23, after described LED wafer is placed, described plastic packaging shaped support is sent in heated-air circulation roaster with described LED wafer and solidifies;
Material after secondary is solidified by described step (8) carries out clubfoot process, obtains the individuality of waterproof paster LED, specifically includes:
81, utilizing bent pin mould, the pin of the material after being solidified by secondary carries out bending so that the pin end of the material after secondary solidification turns back to epoxy encapsulation bottom part body;
82, the material after utilizing threshing mould to be solidified by secondary separates from empty frame, thus obtains the individuality of waterproof paster LED.
CN201310730091.XA 2013-12-26 2013-12-26 A kind of waterproof paster LED and production technology thereof Expired - Fee Related CN103682049B (en)

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CN106784193A (en) * 2017-01-03 2017-05-31 厦门天微电子有限公司 A kind of small spacing LED photovoltaic module packaging method
CN108155106A (en) * 2017-12-22 2018-06-12 珠海市大鹏电子科技有限公司 A kind of length climbs the preparation process of electric light electric coupler
CN110164827B (en) * 2019-05-22 2024-07-26 河源市富宇光电科技有限公司 Integrated forming packaging structure and packaging process thereof
CN110277478B (en) * 2019-06-28 2021-03-30 旭宇光电(深圳)股份有限公司 Light emitting diode device and light emitting apparatus

Citations (3)

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Publication number Priority date Publication date Assignee Title
CN102832317A (en) * 2012-08-16 2012-12-19 东莞市钜晶光电有限公司 Red LED packaging method
CN103117350A (en) * 2011-11-17 2013-05-22 佛山市国星光电股份有限公司 Surface-mounting highly-waterproof light emitting diode (LED) support used for outdoor display screen and products thereof
CN203721759U (en) * 2013-12-26 2014-07-16 四川柏狮光电技术有限公司 A waterproof surface-mounted LED

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103117350A (en) * 2011-11-17 2013-05-22 佛山市国星光电股份有限公司 Surface-mounting highly-waterproof light emitting diode (LED) support used for outdoor display screen and products thereof
CN102832317A (en) * 2012-08-16 2012-12-19 东莞市钜晶光电有限公司 Red LED packaging method
CN203721759U (en) * 2013-12-26 2014-07-16 四川柏狮光电技术有限公司 A waterproof surface-mounted LED

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