CN103660008A - Automatic grouting machine for light wallboards - Google Patents
Automatic grouting machine for light wallboards Download PDFInfo
- Publication number
- CN103660008A CN103660008A CN201210344668.9A CN201210344668A CN103660008A CN 103660008 A CN103660008 A CN 103660008A CN 201210344668 A CN201210344668 A CN 201210344668A CN 103660008 A CN103660008 A CN 103660008A
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- CN
- China
- Prior art keywords
- grouting
- moving mechanism
- automatic injection
- pulp grinder
- base
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
Abstract
An automatic grouting machine for light wallboards mainly comprises a base, a longitudinal moving mechanism, a transverse moving mechanism, a shield, a grouting mechanism and a control interface. The base is fixed to a holder so that a fixed automatic grouting machine is formed, and the automatic grouting machine is used with a grouting pump and is used for grouting for a movable forming machine. The base is fixed to a grouting car so that a movable automatic grouting machine is formed, and the movable automatic grouting machine is mounted on the grouting car and is used for grouting for a fixed forming machine. The automatic grouting machine with high degree of automation is designed according to production characteristics of a light wallboard production line and is controlled by an automatic program; operators only need to operate control switches on the control interface and observe the grouting conditions; therefore, the problems in the prior art that the operators are splashed with mortar full during manual grouting and the process of manual grouting by the operators holding grouting guns to apply pressure to grouting ports of the forming machines brings heavy work and the like are solved effectively.
Description
Technical field
The present invention relates to engineering construction equipment slip casting field of mechanical technique, what be specifically related to is a kind of Light trabs automatic injection pulp grinder designing according to wallboard production line.
Background technology
Light trabs is because having light weight, the advantage such as heat insulating ability, sound-proofing and fire protecting performance are good, and by people's extensive use; And when making Light trabs slip casting, tradition adopts manual operation slip casting, labour intensity is large, the low inferior shortcoming of production efficiency.
Summary of the invention
The object of the invention is the deficiency for above technology, the Light trabs slip casting machine that provides a kind of automated procedures to control.
The present invention is achieved by the following technical solutions: Light trabs automatic injection pulp grinder, is comprised of base, longitudinal moving mechanism, transverse moving mechanism, guard shield, slip casting mechanism and control interface; Described base is fixed on a fixed mount and forms a fixed automatic injection pulp grinder, and this fixed automatic injection pulp grinder and grouting pump support the use, for movable forming machine grouting.
Preferably, as another distressed structure of the present invention, above-mentioned base is fixed on a grouting vehicle and forms a portable automatic injection pulp grinder, and this movable type automatic injection pulp grinder is arranged on grouting vehicle, for fixed forming machine slip casting.
Described longitudinal moving mechanism is provided in a side of on base, under the effect of cylinder, does length travel; Transverse moving mechanism is the upside position that is crossed on longitudinal moving mechanism; Slip casting mechanism is connected together with longitudinal moving mechanism and transverse moving mechanism respectively, and can do length travel along with longitudinal moving mechanism, or along with transverse moving mechanism is made lateral displacement.
Described longitudinal moving mechanism comprises base, be arranged on base upside position vertically move dolly and cylinder, and this vertically move dolly under the driving of described cylinder in the position length travel of base upside.
Preferably, on above-mentioned base, be also provided with initial limit switch, dead space switch and backward travel limit switch.
Described transverse moving mechanism comprises framework, be located at the tooth bar of frame upper side, be located at roller, reductor and the encoder at tooth bar both ends; Transverse moving mechanism, under the driving of reductor, by the control of encoder, and transmits by tooth bar, makes transverse moving mechanism do lateral displacement action.
Described slip casting mechanism comprises holder, cylinder, grouting gun travel mechanism, grouting gun and grouting port open-and-close mechanism; One end of described cylinder is fixedly mounted on holder, and the other end of cylinder is connected with grouting gun travel mechanism, in grouting gun travel mechanism, is fixed with grouting gun, is fastenedly connected and is provided with directly over grouting gun grouting port open-and-close mechanism with grouting gun.
Preferably, grouting gun is also provided with initial limit switch and dead space switch.
Preferably, grouting port open-and-close mechanism is provided with upper limit position switch and lower position switch.
Beneficial effect of the present invention embodies and is: the higher grouting equipment of a kind of automaticity that automatic injection pulp grinder of the present invention designs according to the production feature of light wall board product line, this equipment adopts automated procedures to control, operating personnel only need to operate the gauge tap of controlling interface, and observe slip casting situation, effectively solved artificial hand-held slip casting in the past and the operating personnel that bring are sprayed to obtain the problems such as heavy work that mortar and the hand-held grouting gun of operating personnel are exerted pressure to forming machine grouting port all over the body.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the present invention will be described in detail.
Fig. 1 is fixed automatic injection pulp grinder structural representation of the present invention.
Fig. 2 is the top view of Fig. 1.
Fig. 3 is portable automatic injection pulp grinder structural representation of the present invention.
Fig. 4 is the top view of Fig. 3.
Fig. 5 is the longitudinal moving mechanism structural representation in the present invention.
Fig. 6 is the transverse moving mechanism structural representation in the present invention.
Fig. 7 is the left view of Fig. 6.
Fig. 8 is the slip casting mechanism structural representation in the present invention.
Fig. 9 is the top view of Fig. 8.
Figure 10 is embodiment of the present invention structural representation.
Under classify in figure concrete title of each sign as: the fixed automatic injection pulp grinder of A, the portable automatic injection pulp grinder of B, C forming machine, 1 slip casting mechanism, 2 guard shields, 3 transverse moving mechanisms, 4 longitudinal moving mechanisms, 5 bases, 6 control interface, 7 grouting vehicles, 11 grouting port open-and-close mechanisms, 12 grouting guns, 13 holders, 14 grouting gun travel mechanisms, 15 cylinders, 31 reductors, 32 rollers, 33 tooth bars, 34 horizontal dollies, 35 encoders, 36 frameworks, 37 gears, 41 cylinders, 42 vertically move dolly.
The specific embodiment
As shown in Figures 1 to 4, Light trabs automatic injection pulp grinder, is comprised of base 5, longitudinal moving mechanism 4, transverse moving mechanism 3, guard shield 2, slip casting mechanism 1 and control interface 6; Described base 5 is fixed on a fixed mount and forms a fixed automatic injection pulp grinder A, and this fixed automatic injection pulp grinder A and grouting pump support the use, for movable forming machine grouting.
Above-mentioned base 5 is fixed on a grouting vehicle 7 and forms a portable automatic injection pulp grinder B, and this movable type automatic injection pulp grinder B is arranged on grouting vehicle 7, for fixed forming machine slip casting.
As shown in Figures 1 to 4, described longitudinal moving mechanism 4 is provided in a side of on base 5, under the effect of cylinder 41, does length travel; Transverse moving mechanism 3 is the upside positions that are crossed on longitudinal moving mechanism 4; Slip casting mechanism 1 is connected together with longitudinal moving mechanism 4 and transverse moving mechanism 3 respectively, and can do length travel along with longitudinal moving mechanism 4, or along with transverse moving mechanism 3 is made lateral displacement.
As shown in Figure 5, described longitudinal moving mechanism 4 comprises base 5, be arranged on base 5 upside positions vertically move dolly 42 and cylinder 41, and this vertically move dolly 42 under the driving of described cylinder 41 in base 5 upside position length travels.
On above-mentioned base 5, be also provided with initial limit switch (not shown), dead space switch (not shown) and backward travel limit switch (not shown).
As shown in Figure 6,7, described transverse moving mechanism 3 comprises framework 36, is located at the tooth bar 33 of framework 36 upsides, the roller 32 that is located at tooth bar 33 both ends, reductor 31 and encoder 35; Transverse moving mechanism 3, under the driving of reductor 31, by the control of encoder 35, and transmits by tooth bar 33, makes transverse moving mechanism 3 do lateral displacement action.
As shown in Figure 8,9, described slip casting mechanism 1 comprises holder 13, cylinder 15, grouting gun travel mechanism 14, grouting gun 12 and grouting port open-and-close mechanism 11; One end of described cylinder 15 is fixedly mounted on holder 13, the other end of cylinder 15 is connected with grouting gun travel mechanism 14, in grouting gun travel mechanism 14, be fixed with grouting gun 12, be fastenedly connected and be provided with grouting port open-and-close mechanism 11 with grouting gun 12 directly over grouting gun 12.
Grouting port open-and-close mechanism 11 is provided with upper limit position switch (not shown) and lower position switch (not shown).
As shown in figure 10, be the concrete enforcement of fixed automatic injection pulp grinder A, the grouting port in 12 mouthfuls of alignment moulding of grouting gun of this fixed automatic injection pulp grinder A; Its specific works process is:
1, automatic injection pulp grinder of the present invention location, first by slip casting mechanism 1, reductor 31, gear 37, the tooth bar 33 by transverse moving mechanism 3 moves to left end or right-hand member, then by grouting gun 12 and the left end of forming machine C or the grouting port of right-hand member location.
2, automatic injection pulp grinder of the present invention is adjusted and setting parameter, by wallboard specification, by encoder 35, sets transverse moving mechanism 3, the distance that the complete mould of every note moves in forming machine C; Adjust the travel switch of longitudinal moving mechanism 4, set length feed stroke; Adjust grouting gun 12 travel switches of slip casting mechanism 1, and set grouting gun 12 feed distances; Adjust grouting port open-and-close mechanism 11, set grouting port plate folding stroke; After all directions feed distance and displacement have been set, start automatic injection pulp grinder of the present invention, the grouting gun 12 in transverse moving mechanism 3, slip casting mechanism 1 is fallen back on to original position.
As shown in figure 10, slip casting operation principle of the present invention is: start this automatic injection pulp grinder, in longitudinal moving mechanism 4, vertically move dolly 42 under the driving of cylinder 41, vertically move, transverse moving mechanism 3 is moved to approach switch and stop, meanwhile, grouting port open-and-close mechanism 11 enters into grouting port plate, open grouting port, then start the feeding cylinder 15 in slip casting mechanism 1, grouting gun 12 is stretched out, with the grouting port close contact on forming machine C, open grouting gun valve, carry out slip casting, by manual observation or sensor, detect in mould after mortar is filled with, control system is closed slip casting automatically, then exit grouting gun 12 and fall immediately grouting port plate, close slip casting process, grouting gun 12 returns to initial point under the effect of cylinder 15, longitudinal moving mechanism 4 moves backward to limitation travel switch by slip casting mechanism 1, limitation travel switch detects after signal, pass to the control system of transverse moving mechanism 3, reductor 31 work of transverse moving mechanism 3, slip casting machine mechanism 1 is moved to next grouting port, its distance moving is controlled by encoder 35, thereby enter a next slip casting circulation, after all moulds are filled with, grouting gun 12, laterally move travel mechanism 3, slip casting mechanism 1 all returns to initial point position, the forming machine C that fills with slurry moves forward and enters into maintenance station, works complete.
Claims (9)
1. Light trabs automatic injection pulp grinder, is characterized in that: base, longitudinal moving mechanism, transverse moving mechanism, guard shield, slip casting mechanism and control interface, consist of; Longitudinal moving mechanism is provided in a side of on base, under the effect of cylinder, does length travel; Transverse moving mechanism is the upside position that is crossed on longitudinal moving mechanism; Slip casting mechanism is connected together with longitudinal moving mechanism and transverse moving mechanism respectively, and can do length travel along with longitudinal moving mechanism, or along with transverse moving mechanism is made lateral displacement.
2. Light trabs automatic injection pulp grinder according to claim 1, is characterized in that: base is fixed on a fixed mount and forms a fixed automatic injection pulp grinder, and this fixed automatic injection pulp grinder and grouting pump support the use, for movable forming machine grouting.
3. Light trabs automatic injection pulp grinder according to claim 1, is characterized in that: base is fixed on a grouting vehicle and forms a portable automatic injection pulp grinder, and this movable type automatic injection pulp grinder is arranged on grouting vehicle, for fixed forming machine slip casting.
4. Light trabs automatic injection pulp grinder according to claim 1, it is characterized in that: longitudinal moving mechanism comprises base, be arranged on base upside position vertically move dolly and cylinder, and this vertically move dolly under the driving of described cylinder in the position length travel of base upside.
5. Light trabs automatic injection pulp grinder according to claim 1, is characterized in that: transverse moving mechanism comprises framework, be located at the tooth bar of frame upper side, be located at roller, reductor and the encoder at tooth bar both ends; Transverse moving mechanism, under the driving of reductor, by the control of encoder, and transmits by tooth bar, makes transverse moving mechanism do lateral displacement action.
6. Light trabs automatic injection pulp grinder according to claim 1, is characterized in that: slip casting mechanism comprises holder, cylinder, grouting gun travel mechanism, grouting gun and grouting port open-and-close mechanism; One end of described cylinder is fixedly mounted on holder, and the other end of cylinder is connected with grouting gun travel mechanism, in grouting gun travel mechanism, is fixed with grouting gun, is fastenedly connected and is provided with directly over grouting gun grouting port open-and-close mechanism with grouting gun.
7. Light trabs automatic injection pulp grinder according to claim 1, is characterized in that: on base, be also provided with initial limit switch, dead space switch and backward travel limit switch.
8. Light trabs automatic injection pulp grinder according to claim 6, is characterized in that: grouting gun is also provided with initial limit switch and dead space switch.
9. Light trabs automatic injection pulp grinder according to claim 6, is characterized in that: grouting port open-and-close mechanism is provided with upper limit position switch and lower position switch.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210344668.9A CN103660008A (en) | 2012-09-18 | 2012-09-18 | Automatic grouting machine for light wallboards |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210344668.9A CN103660008A (en) | 2012-09-18 | 2012-09-18 | Automatic grouting machine for light wallboards |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103660008A true CN103660008A (en) | 2014-03-26 |
Family
ID=50299385
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210344668.9A Pending CN103660008A (en) | 2012-09-18 | 2012-09-18 | Automatic grouting machine for light wallboards |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103660008A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109610836A (en) * | 2018-10-23 | 2019-04-12 | 中建科技有限公司深圳分公司 | A method of grouting and is in the milk at mechanism using it |
| CN114892537A (en) * | 2022-07-14 | 2022-08-12 | 中国建筑第六工程局有限公司 | Pier connection construction equipment is assembled in prefabrication under water |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN87208193U (en) * | 1987-05-21 | 1988-03-16 | 北京新型建筑材料总厂 | Three dimentious automatic jet vehicle for glass fibre intensifier cement |
| JP2000094411A (en) * | 1998-09-18 | 2000-04-04 | Norihiro Umezawa | Filling and molding method of concrete secondary product |
| CN101096111A (en) * | 2006-06-28 | 2008-01-02 | 周德祥 | Concrete mould spraying machine |
| CN201385357Y (en) * | 2009-04-20 | 2010-01-20 | 郭森镇 | Multifunctional machinery grouting machine |
| EP2173542A1 (en) * | 2007-07-05 | 2010-04-14 | Langenstein & Schemann Gmbh | Filling device for filling moulds with pourable moulding material |
| CN102152382A (en) * | 2011-03-09 | 2011-08-17 | 郑州市市政工程总公司 | Concrete-producing machine and manufacturing and using method thereof |
| CN202097803U (en) * | 2011-05-27 | 2012-01-04 | 泉州市祥达机械制造有限公司 | Full-automatic numerical control grouting pump production line |
| CN202781381U (en) * | 2012-09-18 | 2013-03-13 | 泉州市三联机械制造有限公司 | Automatic grouting machine for light-weight wall plate |
-
2012
- 2012-09-18 CN CN201210344668.9A patent/CN103660008A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN87208193U (en) * | 1987-05-21 | 1988-03-16 | 北京新型建筑材料总厂 | Three dimentious automatic jet vehicle for glass fibre intensifier cement |
| JP2000094411A (en) * | 1998-09-18 | 2000-04-04 | Norihiro Umezawa | Filling and molding method of concrete secondary product |
| CN101096111A (en) * | 2006-06-28 | 2008-01-02 | 周德祥 | Concrete mould spraying machine |
| EP2173542A1 (en) * | 2007-07-05 | 2010-04-14 | Langenstein & Schemann Gmbh | Filling device for filling moulds with pourable moulding material |
| CN201385357Y (en) * | 2009-04-20 | 2010-01-20 | 郭森镇 | Multifunctional machinery grouting machine |
| CN102152382A (en) * | 2011-03-09 | 2011-08-17 | 郑州市市政工程总公司 | Concrete-producing machine and manufacturing and using method thereof |
| CN202097803U (en) * | 2011-05-27 | 2012-01-04 | 泉州市祥达机械制造有限公司 | Full-automatic numerical control grouting pump production line |
| CN202781381U (en) * | 2012-09-18 | 2013-03-13 | 泉州市三联机械制造有限公司 | Automatic grouting machine for light-weight wall plate |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109610836A (en) * | 2018-10-23 | 2019-04-12 | 中建科技有限公司深圳分公司 | A method of grouting and is in the milk at mechanism using it |
| CN109610836B (en) * | 2018-10-23 | 2024-03-29 | 中建科技集团有限公司 | Grouting mechanism and grouting method using same |
| CN114892537A (en) * | 2022-07-14 | 2022-08-12 | 中国建筑第六工程局有限公司 | Pier connection construction equipment is assembled in prefabrication under water |
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| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20140326 |